Utility model content
The utility model provides a kind of crankshaft brush machine, and which overcome the existing deficiencies of background technique.This is practical
The used technical solution of novel its technical problem of solution is:
A kind of crankshaft brush machine, crankshaft have clump weight and are fixed in clump weight two sides and not in the long axis of same axis
And short axle, long axis and short axle offer axis hole, it is characterised in that: it includes:
Board;
For providing the feeding machanism of crankshaft raw material, it is mounted on board;
For carrying out the surface scratch brushing mechanism of scratch brushing to crankshaft surface, it is mounted on board;
For carrying out the axis hole scratch brushing mechanism of scratch brushing to long axis axis hole and short axle axis hole, it is mounted on board;
For crankshaft to be transmitted to the transmission mechanism of surface scratch brushing mechanism and axis hole scratch brushing mechanism from feeding machanism, it pacifies
Mounted in board.
Among one preferred embodiment: surface scratch brushing mechanism includes for carrying out scratch brushing to long axis surface and one end face of clump weight
First surface scratch brushing mechanism and second surface scratch brushing mechanism for carrying out scratch brushing to short axle surface and clump weight other end,
First surface scratch brushing mechanism and second surface scratch brushing mechanism are between left and right every arrangement.
Among one preferred embodiment: first surface scratch brushing mechanism includes first motor, the first scratch brushing wheel, the first driving group
First below part, the crankshaft to the first scratch brushing wheel for clamping transmission mechanism conveying clamps rotary pawl, the rotation of the first scratch brushing wheel
Be installed in board and transmission connection first motor, first clamping rotary pawl be sequentially connected the first driving assembly and can move up and down,
It is moved forward and backward and rotates;Second surface scratch brushing mechanism include the second motor, the second scratch brushing wheel, the second driving assembly, for pressing from both sides
Second below crankshaft to the second scratch brushing wheel for taking transmission mechanism to convey clamps rotary pawl, and the rotation of the second scratch brushing wheel is installed in board
And transmission connection the second motor, second clamping rotary pawl be sequentially connected the second driving assembly and can move up and down, be moved forward and backward with
And rotation.
Among one preferred embodiment: first surface scratch brushing mechanism further includes the first placement that fore-aft travel is installed in board
Plate, the first placement plate are located at below the first scratch brushing wheel, when the first clamping rotary pawl clamps crankshaft and is moved to the first scratch brushing wheel
Crankshaft is placed in the first placement plate when lower section;Second surface scratch brushing mechanism further includes the second placement that fore-aft travel is installed in board
Plate, the second placement plate are located at below the second scratch brushing wheel, when the second clamping rotary pawl clamps crankshaft and is moved to the second scratch brushing wheel
Crankshaft is placed in the second placement plate when lower section.
Among one preferred embodiment: axis hole scratch brushing mechanism includes for placing the support base of crankshaft, for the long axis hole of scratch brushing
Long axis hole brush machine structure and short axle hole scratch brushing mechanism for scratch brushing short axle hole, support base be fixedly attached board and its be located at
Between long axis hole brush machine structure and short axle scratch brushing mechanism.
Among one preferred embodiment: long axis hole brush machine structure includes long axis hole scratch brushing driving assembly and long hairbrush, long hairbrush
Being sequentially connected long axis hole scratch brushing driving assembly and can be moved forward and backward and rotate;Short axle hole scratch brushing mechanism includes the driving of short axle hole scratch brushing
Component and undercoat brush, the transmission connection of undercoat brush and can be moved forward and backward and rotate short axle hole scratch brushing driving assembly.
Among one preferred embodiment: axis hole scratch brushing mechanism further includes that crankshaft holds down assembly, and crankshaft holds down assembly including compressing
Cylinder and clamping cap, compression cylinder are mounted on support base, and clamping cap rotation is installed in support base and transmission connection compression cylinder.
Among one preferred embodiment: axis hole scratch brushing mechanism further includes the long hairbrush detection whether being broken for detecting long hairbrush
Device and the undercoat brush detection device whether being broken for detecting undercoat brush, long hairbrush detection device include long hairbrush testing stand,
For long hairbrush close to switch, long hairbrush detection plate, long hairbrush testing stand activity is installed in board, and long hairbrush is mounted on length close to switch
On hairbrush testing stand, long hairbrush detection plate is fixed in long hairbrush testing stand and signal connects long hairbrush close to switch;The inspection of undercoat brush
Surveying device includes undercoat brush testing stand, undercoat brush close to switch, undercoat brush detection plate, and undercoat brush testing stand activity is installed in machine
Platform, undercoat brush are mounted on undercoat brush testing stand close to switch, and undercoat brush detection plate is fixed in undercoat brush testing stand and signal connects
Undercoat brush is connect close to switch.
Among one preferred embodiment: transmission mechanism includes the sliding cylinder for being mounted on board, sliding installation in board and biography
The sliding rack of dynamic connection sliding cylinder transmits driving assembly and for clamping the crankshaft on sliding rack and being transferred to axis hole scratch brushing
Mechanism simultaneously can be by the first clamping jaw of the crankshaft blanking after the completion of scratch brushing, and sliding top of support is equipped with the holder for placing crankshaft,
First clamping jaw transmission connection transmission driving assembly;Feeding machanism includes transmitting band part and for clamping the crankshaft on conveyer belt
And it is transferred to the second clamping jaw of sliding rack to holder.
Among one preferred embodiment: further including water spraying mechanism, water spraying mechanism includes water pump and several sparge pipes, wherein a spray
Water pipe is mounted on board and its nozzle is by near surface brush machine structure, wherein a sparge pipe is mounted on board and its nozzle close to axis hole
Scratch brushing mechanism.
The technical program compared with the background art, it has the following advantages:
1, the scratch brushing function is cleaned down crankshaft surface by surface scratch brushing mechanism, by axis hole scratch brushing mechanism by long axis axis
Hole and short axle axis hole all clean down, and are not necessarily to manual intervention, and whole-course automation greatly increases the production efficiency, and reduce artificial
Cost.
2. first surface scratch brushing mechanism and second surface scratch brushing mechanism are respectively to the long axis surface of crankshaft, one end face of clump weight
And short shaft end face, clump weight other end carry out scratch brushing, the effect of scratch brushing is more preferable.
3. axis hole scratch brushing mechanism includes long axis hole brush machine structure and short axle hole scratch brushing mechanism, respectively to the long axis axis hole of crankshaft
Scratch brushing is carried out with short axle axis hole, and Liang Ge mechanism carries out scratch brushing simultaneously, guarantees to improve efficiency while scratch brushing effect.
4. being provided with water spraying mechanism, make it possible to take away the flash brushed out or dust by water flow while scratch brushing, into
One step improves scratch brushing effect.
Specific embodiment
Please refer to Fig. 1 to Figure 15, an a kind of preferred embodiment of crankshaft brush machine.
As shown in figure 3, crankshaft 10 has clump weight 11 and is fixed in 11 two sides of clump weight and not in the length of same axis
Axis 12 and short axle 13, long axis 12 and short axle 13 offer axis hole 14,15.
A kind of crankshaft brush machine includes board 20, feeding machanism, surface scratch brushing mechanism, axis hole scratch brushing mechanism and conveyer
Structure.Board 20 is equipped with controller, is additionally provided with blanking seat 21 and rewinding frame on board 20, blanking seat 21 and rewinding frame are close to axis
Hole scratch brushing mechanism.
For feeding machanism for providing crankshaft raw material, it is mounted on board 20.
In the present embodiment, feeding machanism includes transmitting band part 100 and for clamping and moving the crankshaft 10 on conveyer belt
It send to the second clamping jaw 110 of transmission mechanism.
Band part 100 is transmitted as shown in figure 4, being relatively conventional transmission structure, is repeated no more.
As shown in Figure 5 and Figure 6, the second clamping jaw 110 is upper and lower by cylinder-driven effect energy, moves left and right.The part is also
The prior art.
Transmission mechanism is used to crankshaft 10 being transmitted to surface scratch brushing mechanism and axis hole scratch brushing mechanism from feeding machanism, it pacifies
Mounted in board 20.
In the present embodiment, transmission mechanism includes the sliding cylinder 200 for being mounted on board 20, sliding installation in board 20 and passes
The sliding rack 210 of dynamic connection sliding cylinder 200 transmits driving assembly and for clamping and moving the crankshaft 10 on sliding rack 210
It send to axis hole scratch brushing mechanism and can the first clamping jaw of 10 blanking of crankshaft after the completion of scratch brushing, 210 top surface of sliding rack be equipped with and be used for
Place the holder of crankshaft 10, the first clamping jaw transmission connection transmission driving assembly.Transmit driving assembly can for multiple cylinders or
Person can also be the combination of cylinder and motor, be not limited.The tool of sliding rack 210 respectively initial position and is pushed away there are two station
Out position.
As shown in Figure 10 and Figure 11, holder set there are three and left and right arranged for interval and respectively holder 1, put
Seat 2 212 and holder 3 213 improve efficiency that is, three crankshafts can carry out respective step simultaneously.
As shown in figure 12, the first clamping jaw number tool there are three left and right arranged for interval and is followed successively by the first clamping jaw one 221, first
Clamping jaw 2 222 and the first clamping jaw 3 223.
Surface scratch brushing mechanism is used to carry out scratch brushing to 10 surface of crankshaft, it is mounted on board 20.
In the present embodiment, surface scratch brushing mechanism includes for carrying out scratch brushing to 12 surface of long axis and 11 1 end face of clump weight
First surface scratch brushing mechanism and second surface brush machine for carrying out scratch brushing to 13 surface of short axle and 11 other end of clump weight
Structure, first surface scratch brushing mechanism and second surface scratch brushing mechanism are between left and right every arrangement.
In the present embodiment, first surface scratch brushing mechanism includes first motor 300, the first scratch brushing wheel 310, the first driving group
First below part, 10 to the first scratch brushing wheel of crankshaft 310 for clamping transmission mechanism conveying clamps rotary pawl 320, the first brush
The rotation of halo 310 is installed in board 20 and transmission connection first motor 300, and first, which clamps the transmission connection of rotary pawl 320 first, drives
It moves component and can move up and down, be moved forward and backward and rotate.
In the present embodiment, first surface scratch brushing mechanism further includes the first brush that the first scratch brushing wheel 310 can be driven to move up and down
Halo cylinder (not shown).
In the present embodiment, first surface scratch brushing mechanism further includes the first placement plate 330 that fore-aft travel is installed in board 20,
First placement plate 330 is located at the lower section of the first scratch brushing wheel 310, when the first clamping rotary pawl 320 clamps crankshaft 10 and is moved to the
Crankshaft 10 is placed in the first placement plate 330 when one scratch brushing 310 lower section of wheel.
In the present embodiment, second surface scratch brushing mechanism includes the second motor, the second scratch brushing wheel 410, the second driving assembly, uses
Second in 10 to the second scratch brushing wheel of crankshaft, 410 lower section of clamping transmission mechanism conveying clamps rotary pawl, the rotation of the second scratch brushing wheel
Be installed in board 20 and transmission connection the second motor, second clamping rotary pawl be sequentially connected the second driving assembly and can on move down
Dynamic, back-and-forth motion and rotation.In the present embodiment, the first driving assembly and the second driving assembly can for multiple cylinders or
It can also be the combination of cylinder and motor, be not limited.In the present embodiment, second surface scratch brushing mechanism further includes that can drive second
The second scratch brushing wheel cylinder that scratch brushing wheel 410 moves up and down.
In the present embodiment, second surface scratch brushing mechanism further includes the second placement plate that fore-aft travel is installed in board, and second
Placement plate is located at 410 lower section of the second scratch brushing wheel, when the second clamping rotary pawl clamps crankshaft 10 and is moved to the second scratch brushing wheel 410
Crankshaft is placed in the second placement plate when lower section.
In the present embodiment, which further includes water spraying mechanism, and water spraying mechanism includes water pump and several sparge pipes, wherein one
Root sparge pipe nozzle (not shown) is close to the first scratch brushing wheel 310 and the long axis 12 of alignment crankshaft, wherein a sparge pipe pipe
Mouthful (not shown) is close to the second scratch brushing wheel 410 and is directed at the short axle 13 of crankshaft, when the first scratch brushing wheel 310 is to the long axis of crankshaft
12 surfaces carry out scratch brushing while, can be sprayed water by sparge pipe to 12 surface of long axis so that the flash on 12 surface of long axis or
Dust etc. can be taken out of by water, crankshaft brush it is cleaner.
The work step of surface scratch brushing mechanism are as follows:
Crankshaft 10 on conveyer belt is clamped and after the holder 1 that is transferred on sliding rack 210 by the second clamping jaw 110,
Sliding rack 210 moves right a station to release location so that the long axis 12 of crankshaft is located at immediately below the first scratch brushing wheel 310, the
One clamping rotary pawl 320 clamps 12 end of long axis of crankshaft and crankshaft 10 is moved upward to closer to the first scratch brushing wheel
310 position, the first placement plate 330 are moved to immediately below the first scratch brushing wheel 320 in front of the first scratch brushing wheel 320, and first clamps
Crankshaft 10 is placed in the first placement plate 330 by rotary pawl 320 again;Effect of the first scratch brushing wheel 310 in the first scratch brushing wheel cylinder
Under move down until the first scratch brushing wheel 310 contact crankshaft 11 1 end face of long axis 12 and clump weight, then, the first scratch brushing wheel
310 rotate under the action of first motor 300 with the long axis 12 and 11 end face of clump weight progress scratch brushing to crankshaft;First scratch brushing wheel
310 while scratch brushing, and first, which clamps the rotation of rotary pawl 320, drives crankshaft-synchronous rotation, so that the long axis 12 of crankshaft is entire
Circumferential surface can be by scratch brushing;First scratch brushing wheel 310 while scratch brushing, spray water to the long axis 12 of crankshaft, so that crankshaft 10 by sparge pipe
On flash and dust etc. can leave crankshaft with water flow;For first scratch brushing wheel 310 while scratch brushing, sliding rack 210 is to moving to left
A dynamic station is to initial position and 310 scratch brushing of the first scratch brushing wheel is waited to finish, and the second clamping jaw 110 can continue conveyer belt at this time
On crankshaft 10 clamp and be transferred to holder 1, immediately below the corresponding first scratch brushing wheel 310 of holder 2 212, holder three
Immediately below 213 corresponding second scratch brushing wheels 410;
After first scratch brushing wheel, 310 scratch brushing, the first scratch brushing wheel 310 moves up under the drive of the first scratch brushing wheel cylinder
To leave crankshaft 10, the first clamping rotary pawl 320 moves up band dynamic crankshaft 10 and moves up, and the first placement plate 330 is to Forward
Dynamic to be resetted, crankshaft 10 is moved down again and crankshaft 10 is placed on holder 2 212 by the first clamping rotary pawl 320, sliding
Moving frame 210 moves right a station so that the crankshaft 10 on holder 2 212 to be transferred to immediately below the second scratch brushing wheel 410, is set
It puts the crankshaft 10 on seat 1 to be transferred to immediately below the first scratch brushing wheel 310, first, which clamps rotary pawl 320, clamps holder 1
On crankshaft 12 end of long axis repeat first surface scratch brushing mechanism brushing step;
Second clamps 12 end of long axis for the crankshaft that rotary pawl 410 clamps on holder 2 212, and crankshaft 10 is upward
It is moved to the position closer to the second scratch brushing wheel 410, the second placement plate is moved to the second scratch brushing in front of the second scratch brushing wheel 410
Immediately below wheel 410, crankshaft 10 is placed in the second placement plate by the second clamping rotary pawl again;Second scratch brushing wheel 410 is in the second brush
11 other end of short axle 13 and clump weight until the second scratch brushing wheel 410 contact crankshaft is moved down under the action of halo cylinder,
Then, the second scratch brushing wheel 410 rotated under the action of the second motor with to crankshaft short axle 13 and 11 end face of clump weight brush
Light;Second scratch brushing wheel 410 while scratch brushing, second clamp rotary pawl rotation band dynamic crankshaft 10 rotate synchronously so that crankshaft it
The entire circumferential surface of short axle 13 can be by scratch brushing;While scratch brushing, sparge pipe sprays second scratch brushing wheel 410 to the short axle 13 of crankshaft
Water, so that the flash and dust etc. on crankshaft 10 can leave crankshaft with water flow;
First scratch brushing wheel 310 and the second scratch brushing wheel 410 are to carry out carrying out scratch brushing to two crankshafts 10 respectively simultaneously;
When the first scratch brushing wheel 310 and 410 scratch brushing of the second scratch brushing wheel finish, holder 1 is placed with new crankshaft 10,
Immediately below the corresponding first scratch brushing wheel 310 of holder 2 212, immediately below the corresponding second scratch brushing wheel 410 of holder 3 213;First folder
The crankshaft 10 of first scratch brushing wheel, 310 lower section is placed on holder 2 212 by tight rotary pawl 320, and second clamps rotary pawl for second
The crankshaft 10 of 410 lower section of scratch brushing wheel is placed on holder 3 213, and the long axis 12 and short axle 13 of the crankshaft on holder 3 213 are matched
The equal scratch brushing of pouring weight 11 finishes;
Then, sliding rack 210 slides into release location from initial position, and the crankshaft 10 on holder 3 213 is located at close
The position of axis hole scratch brushing mechanism, then the crankshaft 10 on holder 3 213 is clamped to axis hole scratch brushing mechanism by the first clamping jaw 3 223
Place.
Axis hole scratch brushing mechanism is used to carry out scratch brushing to long axis axis hole 14 and short axle axis hole 15, it is mounted on board 20.
In the present embodiment, axis hole scratch brushing mechanism includes for placing the support base 500 of crankshaft 10, for the long axis hole 14 of scratch brushing
Long axis hole brush machine structure and short axle hole scratch brushing mechanism for scratch brushing short axle hole 15, support base 500 be fixedly attached in board 20
And it is between long axis hole brush machine structure and short axle scratch brushing mechanism.
In the present embodiment, long axis hole brush machine structure includes long axis hole scratch brushing driving assembly and long hairbrush 600, long hairbrush 600
Being sequentially connected long axis hole scratch brushing driving assembly and can be moved forward and backward and rotate;Short axle hole scratch brushing mechanism includes the driving of short axle hole scratch brushing
Component and undercoat brush 700, undercoat brush 700 are sequentially connected and short axle hole scratch brushing driving assembly and can be moved forward and backward and rotate.This implementation
In example, long axis hole scratch brushing driving assembly includes long hair brush motor 610 and long hairbrush cylinder 620, and the long drive of hair brush motor 610 is become mildewed
600 rotation of brush, long hairbrush cylinder 620 drive long hairbrush 600 to be moved forward and backward.Short axle hole scratch brushing driving assembly and long axis hole scratch brushing drive
Dynamic modular construction is identical.
In the present embodiment, axis hole scratch brushing mechanism further includes that crankshaft holds down assembly, and crankshaft holds down assembly including compression cylinder 30
With clamping cap 40, compression cylinder 30 is mounted on support base 500, and the rotation of clamping cap 40 is installed in support base 500 and transmission connection pressure
Tight cylinder 30.
In the present embodiment, axis hole scratch brushing mechanism further include for detect long hairbrush detection device that whether long hairbrush is broken and
The undercoat brush detection device whether being broken for detecting undercoat brush, long hairbrush detection device include long hairbrush testing stand 50, become mildewed
It brushes close to switch 51, long hairbrush detection plate 52, long 50 activity of hairbrush testing stand is installed in board 20, and long hairbrush is pacified close to switch 51
On long hairbrush testing stand 50, long hairbrush detection plate 52 is fixed in long hairbrush testing stand 50 and the long hairbrush of signal connection is approached and opened
Close 51;Undercoat brush detection device includes undercoat brush testing stand 60, undercoat brush close switch 61, undercoat brush detection plate 62, undercoat brush
60 activity of testing stand is installed in board 20, and undercoat brush is mounted on undercoat brush testing stand 60 close to switch 61, undercoat brush detection 62
Plate is fixed in undercoat brush testing stand 60 and the close switch 61 of signal connection undercoat brush.
Long hairbrush detection device testing principle: before brush machine is started to work, controller controls long hairbrush testing stand 50 to song
12 direction of axial length axis is mobile until long hairbrush detection plate 52 stops movement when touching long hairbrush 600, if long hairbrush 600 does not break
It splits, then long hairbrush detection plate 52 generates signal, and controller judges that long hairbrush 600 is normal;If long hairbrush 600 is broken, long hairbrush
Detection plate 52 does not have signal, and controller judges that long hairbrush 600 is broken, generates alarm.The testing principle of undercoat brush detection device with
The testing principle of long hairbrush detection device is identical.
In the present embodiment, wherein a sparge pipe nozzle is directed at 11 1 end face of clump weight of crankshaft on support base;Such as Figure 13 institute
Show, 11 other end of clump weight of crankshaft on another 70 nozzle of sparge pipe alignment support base.
The working method of axis hole scratch brushing mechanism are as follows:
Clamping cap 40 is in an open state, and the first clamping jaw 3 223 clamps the crankshaft 10 on holder 3 213 to support base 500
On, clamping cap 40 is pressed on crankshaft 10 under the action of compression cylinder 30;At this point, the corresponding long hairbrush 600 of long axis axis hole 14, short
Axis axis hole 15 corresponds to undercoat brush 700;
Long hairbrush 600 persistently rotates under the effect of long hair brush motor 610, and to length under the drive of long hairbrush cylinder 620
It is moved in axis axis hole 14, stops moving forward and keeping in axis hole certain time when long hairbrush 600 protrudes into long axis axis hole 14,
So that long hairbrush 600 carries out scratch brushing to long axis axis hole 14;Then, long hairbrush 600 protrudes into again after removing out of long axis axis hole 14
Scratch brushing is carried out in long axis axis hole 14, is removed after the completion of scratch brushing from long axis axis hole 14;
At the same time, undercoat brush 700 persistently rotates under undercoat brush motor, and to short axle under the drive of undercoat brush cylinder
It is moved in axis hole 15, stop moving forward when undercoat brush 700 protrudes into short axle axis hole and keeps certain time in axis hole, so that
Undercoat brush 700 carries out scratch brushing to short axle axis hole 15;Then, undercoat brush 700 protrudes into short axle after removing out of short axle axis hole 15 again
Scratch brushing is carried out in axis hole 15, is removed after the completion of scratch brushing from short axle axis hole 15;The step of the step of undercoat brush 700 is with long hairbrush is complete
It is identical;
After long hairbrush 600 and undercoat brush 700 are away from crankshaft 10, clamping cap 40 is opened, and the first clamping jaw 2 222 is good by scratch brushing
Crankshaft 10 clamp and be placed on blanking seat 21 from support base 500, the first clamping jaw 1 is used for the crankshaft on blanking seat 21
In 10 clampings to rewinding frame.At this point, just completing the scratch brushing of a crankshaft.
The above, only the utility model preferred embodiment, therefore, it cannot be limited according to, and the utility model is implemented
It is practical new to should still belong to this for range, i.e., equivalent changes and modifications made according to the scope of the patent of the utility model and the content of the manual
In the range of type covers.