CN209055450U - Solder joint inspection equipment based on NI Vision Builder for Automated Inspection - Google Patents
Solder joint inspection equipment based on NI Vision Builder for Automated Inspection Download PDFInfo
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- CN209055450U CN209055450U CN201821743115.XU CN201821743115U CN209055450U CN 209055450 U CN209055450 U CN 209055450U CN 201821743115 U CN201821743115 U CN 201821743115U CN 209055450 U CN209055450 U CN 209055450U
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- solder joint
- vision builder
- guide rail
- automated inspection
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Abstract
In order to solve to weld the low technical problem of auxiliary mould positioning accuracy in the prior art, the utility model provides the solder joint inspection equipment based on NI Vision Builder for Automated Inspection, is made of positioning mechanism and clamping device.One end of rotary support in clamping device, which upwardly extends, convexes to form a support base, and fixed seating is connect using shaft with support base in the top of rotary support, one end；Rotary support is with fixing seat setting there are two mounting portion parallel and with spacing, and the top of two mounting portions of rotary support is each provided with one piece of lower supporting block, and the bottom end of two mounting portions of fixing seat is each provided with one piece of upper holder block；Positioning mechanism is made of positioning column and fixed block, the positioning end of positioning column is customized according to skeleton from shape profiling with holes, positioning column insertion skeleton interior is pre-positioned from holes, then clamping device tightly clamps skeleton by cylinder, the utility model using first position clamp afterwards by the way of realize the high accuracy positioning of skeleton and clamp.
Description
Technical field
The utility model relates to automotive trim panel manufacturing technology fields, are directed primarily to setting for solder joint inspection
It is standby.
Background technique
Fixation connects all by the way of ultrasonic wave rivet welding substantially between two plaques of automobile and between plaque and skeleton
It connects.Interior trim generates abnormal sound and brings the bad driving experience of driver in order to prevent, and solder joint distribution point need to be carried out using special-purpose software
Analysis, and solder joint inspection is carried out after the completion of welding.Currently, solder joint inspection device is based on Machine Vision System Design, CCD phase
Machine shoots gadget photo, and the photo that standard as a comparison is pre-deposited in photo and system is compared, if system is sentenced
Surely lack solder joint, show to issue in equipment and alarm and indicate the position for lacking solder joint, in order to subsequent heavy industry
Processing.
Camera used in NI Vision Builder for Automated Inspection is installed in jig side, and camera only can be carried out height adjusting and not can be carried out
Y-direction and X to adjusting, the position de-regulation gadget of regulating jig and the relative position of camera can only be passed through when replacing machine.By
The pneumatic element of control jig opening and closing is provided in jig erecting bed, if changing the position of jig, pneumatic element
Position also to make corresponding adjustment, it is more time-consuming.
Utility model content
The purpose of the utility model is to provide a kind of cameras can be carried out the solder joint inspection device of Z-direction, Y-direction and X to adjusting.
In order to achieve the above objectives, the technical solution of the utility model is as follows:
Solder joint inspection equipment based on NI Vision Builder for Automated Inspection, including multistation round turntable and NI Vision Builder for Automated Inspection；It is described
The clamping fixture for clamping gadget is mounted on each station of multistation round turntable；The multistation round turntable
Side is provided with the position adjusting mechanism for installing CCD camera in the NI Vision Builder for Automated Inspection；
The position adjusting mechanism includes the Y-direction position being made of guide rail, support plate, lead screw transmission mechanism and adjusting nut
It adjusts component, X and adjusts component and Z-direction position adjusting component to position；
The support plate is installed on the guide rail using sliding block, and the lead screw transmission mechanism drives the support plate to lead described in
Rail sliding, the adjusting nut are installed on the screw rod end of the lead screw transmission mechanism；The X adjusts the guide rail of component to position
It is installed on the Y-direction position to adjust at the top of the support plate of component, the guide rail and the guide rail that the Y-direction position adjusts component are perpendicular；
The Z-direction position adjusts package traces and is fixedly arranged on the X to the support plate top of position adjusting component with vertical shape；Institute
The support base for stating CCD camera is fixedly installed in the support plate side that the Z-direction position adjusts component.
In addition to above-mentioned technical proposal, the utility model also has following preferred technical solution.
As the utility model one kind it is preferable that, be provided with stop switch in the lead screw transmission mechanism.
As the utility model one kind it is preferable that, slide block type cylinder is provided in the support base of the CCD camera,
The CCD camera is installed on the side slide of the slide block type cylinder.
As the utility model one kind it is preferable that, the NI Vision Builder for Automated Inspection includes light compensating lamp；The light compensating lamp
The side of the side slide of the slide block type cylinder is installed on using guide post；The driving light compensating lamp liter is installed in the support base
The lifting cylinder of drop.
As the utility model one kind it is preferable that, solder joint inspection device further includes the feeder that upper material position is arranged in
Tool hand and charging belt line, and the blanking mechanical hand of lower material position, non-defective unit blanking belt line and defective products blanking belt are set
Line.
Further, the non-defective unit blanking belt line is vertically arranged with the defective products blanking belt line；The blanking
The rotary cylinder for being rotated by 90 ° material grasping sucker is provided in manipulator.
As the utility model one kind it is preferable that, the end of the charging belt line is provided with for preventing plaque
The blocking positioning mechanism fallen.
Further, the blocking positioning mechanism by fixed plate, block, keep to the side, pushing block and cylinder form；The fixation
Grillage is located on charging belt line end support, and the block is installed on the side of fixed plate；It is described to keep to the side to be fixedly arranged on end branch
The side of frame, the cylinder drive the pushing block to push gadget to described keep to the side.
Further, being provided with sensors in place in the block.
Compared with prior art, the utility model has the following beneficial effects:
1. multistation circle microscope carrier one angle of every rotation, can all be reached simultaneously there are three station upper material position, check bit and
Lower material position so just realizes the synchronous progress of feeding, blanking and detection, improves the detection efficiency of solder joint；
2.Z adjusts component to position, Y-direction position adjusts component and X being used cooperatively and can adjust manually to position adjusting component
Z-direction, Y-direction and the X of CCD camera are saved to position, regulating jig is so not necessarily to when replacing machine, need to only correspond to adjusting CCD camera
Position, it is time saving and energy saving；
3. lead screw transmission mechanism converts the rotary motion of screw rod to the linear motion of CCD camera, not only supporting power it is big and
And running precision is high, ensure that the operation stability of CCD camera and the precision of position；
4. slide block type cylinder, by the Y-direction position of system drive de-regulation CCD camera, realizes a phase when equipment is run
The function that machine shoots gadget subregion can so reduce the occupancy of the device space, reduce the manufacturing cost of equipment.
5. feeding manipulator and blanking mechanical hand are installed on the Z axis slide unit of two-link robotic manipulator, instead of manually realizing this
The automatic charging and blanking action of device, can so reduce the recruitment cost of enterprise；
6. blanking mechanical hand completes non-defective unit by the spinning movement that rotary cylinder is realized and the automatic of defective products blanking cuts
It changes, so the end of non-defective unit blanking belt line and defective products blanking belt line can be set to different directions, it is therefore prevented that bad
Product are mixed into non-defective unit.
Detailed description of the invention
It, below will be to required in embodiment description in order to illustrate more clearly of the technical scheme in the embodiment of the utility model
Attached drawing to be used is briefly described.
Fig. 1 is the structure chart of solder joint inspection device；
Fig. 2 is the structure chart of position adjusting mechanism；
Fig. 3 is the structure chart of blanking mechanical hand；
Fig. 4 is the structure chart of charging belt line.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe.
Embodiment one
Referring to Fig. 1, it provides solder joint inspection device, including multistation round turntable 10 and machine for the utility model
Vision system 20.The clamping fixture 40 for clamping gadget is mounted on each station of multistation round turntable.Multistation
The side of round turntable is provided with the position adjusting mechanism 30 for installing CCD camera in NI Vision Builder for Automated Inspection.Multistation is round
Microscope carrier one angle of every rotation all so can just be realized there are three the upper material position of station arrival simultaneously, check bit and lower material position
Material, blanking progress synchronous with detection, improve the detection efficiency of solder joint.
Referring to fig. 2, position adjusting mechanism includes that Y-direction position adjusts component 31, X and adjusts component 32 and Z-direction position to position
Adjust component 33.Y-direction position adjusts component and is made of guide rail 311, support plate 312, lead screw transmission mechanism 313 and adjusting nut 314；
Support plate 312 is installed on guide rail 311 using sliding block, and lead screw transmission mechanism 313 drives support plate 312 to slide along guide rail 311, adjusts spiral shell
Mother 314 is installed on the screw rod end of lead screw transmission mechanism.X adjusts component by guide rail 321, support plate 322, screw rod transmission machine to position
Structure 323 and adjusting nut 324 form；Guide rail 321 is installed on 322 top of support plate, and the guide rail 321 and guide rail 311 are perpendicular, support plate
322 are installed on guide rail 321 using sliding block, and lead screw transmission mechanism 323 drives support plate 322 to slide along guide rail 321, adjusting nut
324 are installed on the screw rod end of lead screw transmission mechanism 323.Z-direction position adjusts component by guide rail 331, support plate 332, screw rod transmission
Mechanism 333 and adjusting nut 334 form, and guide rail 331 is preferably guide post, and support plate 332 is adopted bushing and is installed on guide post；Guide rail 331
It is fixedly arranged on 322 top of support plate with vertical shape, the support base 22 of CCD camera is fixedly installed in the side of support plate 322.Z-direction position tune
Save component, Y-direction position adjust component and X to position adjust component with the use of the Z-direction of manually adjustable CCD camera, Y-direction and
X is so not necessarily to regulating jig to position when replacing machine, need to only correspond to the position for adjusting CCD camera, time saving and energy saving.
Lead screw transmission mechanism converts the rotary motion of screw rod to the linear motion of CCD camera, not only supporting power it is big but also
Running precision is high, ensure that the operation stability of CCD camera and the precision of position.It is provided with only in each lead screw transmission mechanism
Dynamic switch 34, after CCD camera position is adjusted, rotation stop switch completes the locking of position adjusting mechanism.
Embodiment two
A kind of disclosed manual position regulative mode of embodiment is mainly used for the adjusting of CCD camera position when machine switching,
Therefore the position of CCD camera is just to have debugged to finish before start-up of the device.When the too long CCD camera of gadget size can not clap
In the case where taking the photograph overall picture, needs more than two CCD cameras to carry out part and take pictures, system is sentenced again after combining multiple pictures
It is fixed.But multiple CCD cameras can occupy biggish space in a device, and equipment size is caused to increase, and increase the manufacture of equipment
Cost, in order to solve this technical problem, embodiment adds the slide block type cylinders 23 of automatic adjustment CCD camera Y-direction position.
Referring to fig. 2, slide block type cylinder is set in the support base 22 of CCD camera 21, and CCD camera is installed on slide block type cylinder
On 23 side slide.Slide block type cylinder 23, by the Y-direction position of system drive de-regulation CCD camera 21, is realized when equipment is run
The function that one camera shoots gadget subregion, can so reduce the occupancy of the device space, reduce the manufacture of equipment at
This.
NI Vision Builder for Automated Inspection includes light compensating lamp 24.Referring to fig. 2, light compensating lamp is installed on slide block type cylinder 23 using guide post 26
The side of side slide；The lifting cylinder 25 of driving light compensating lamp lifting is installed in support base 22.
Embodiment three
Referring to Fig. 1, solder joint inspection device further includes the feeding manipulator 50 and charging belt line 60 that upper material position is arranged in,
And the blanking mechanical hand 70 of lower material position, non-defective unit blanking belt line 80 and defective products blanking belt line 90 are set.Feeding is mechanical
Hand and blanking mechanical hand are installed on the Z axis slide unit of two-link robotic manipulator 100, instead of manually realize the present apparatus automatic charging and
Blanking action can so reduce the recruitment cost of enterprise.
Referring to Fig. 3, the rotary cylinder 72 for being rotated by 90 ° material grasping sucker 71 is provided in blanking mechanical hand；Non-defective unit blanking skin
Band line is vertically arranged with defective products blanking belt line.Blanking mechanical hand completes non-defective unit by the spinning movement that rotary cylinder is realized
With the automatic switchover of defective products blanking, the end of non-defective unit blanking belt line and defective products blanking belt line can be so set to
Different directions, it is therefore prevented that defective products is mixed into non-defective unit.
The end of charging belt line is provided with the blocking positioning mechanism for preventing plaque from falling.Referring to fig. 4, stop positioning
Mechanism by fixed plate 111, block 112, keep to the side 113, pushing block 114 and cylinder 115 forms；Fixed plate 111 is erected at charging belt
On 60 end support of line, block is installed on the side of fixed plate；Sensors in place is provided in block.It keeps to the side to be fixedly arranged on end branch
Gadget is pushed to keep to the side by the side of frame, cylinder driving pushing block.
After sensors in place detects gadget, the pause of charging belt line, cylinder drive pushing block by gadget push to keep to the side into
Row positioning.After feeding manipulator takes above-mentioned gadget away, sensors in place sends a signal to the control system of equipment, charging belt
Line resumes operation, and pneumatic actuation pushing block resets.
The a variety of of these embodiments are repaired by this will be readily apparent to those skilled in the art, herein
Defined General Principle can be real in other embodiments without departing from the spirit or scope of the present utility model
It is existing.Therefore, the present invention will not be limited to the embodiments shown herein, and be to fit to it is disclosed herein
Principle and the consistent widest scope of features of novelty.
Claims (9)
1. the solder joint inspection equipment based on NI Vision Builder for Automated Inspection, which is characterized in that including multistation round turntable and machine vision
System；The clamping fixture for clamping gadget is mounted on each station of the multistation round turntable；The multistation
The side of round turntable is provided with the position adjusting mechanism for installing CCD camera in the NI Vision Builder for Automated Inspection；
The position adjusting mechanism includes that the Y-direction position being made of guide rail, support plate, lead screw transmission mechanism and adjusting nut is adjusted
Component, X adjusts component to position and Z-direction position adjusts component；
The support plate is installed on the guide rail using sliding block, and the lead screw transmission mechanism drives the support plate sliding along the guide rail
Dynamic, the adjusting nut is installed on the screw rod end of the lead screw transmission mechanism；The X adjusts the guide rail of component to position
(321) it is installed on the Y-direction position to adjust at the top of the support plate (312) of component, the guide rail (321) and the Y-direction position adjusting group
The guide rail (311) of part is perpendicular；
The Z-direction position adjusts the guide rail (331) of component and is fixedly arranged on support plate of the X to position adjusting component with vertical shape
(322) top；The support base of the CCD camera is fixedly installed in support plate (332) side that the Z-direction position adjusts component.
2. the solder joint inspection equipment according to claim 1 based on NI Vision Builder for Automated Inspection, which is characterized in that the screw rod passes
Stop switch is provided in motivation structure.
3. the solder joint inspection equipment according to claim 1 based on NI Vision Builder for Automated Inspection, which is characterized in that the CCD phase
Slide block type cylinder is provided in the support base of machine, the CCD camera is installed on the side slide of the slide block type cylinder.
4. the solder joint inspection equipment according to claim 3 based on NI Vision Builder for Automated Inspection, which is characterized in that the machine view
Feel system includes light compensating lamp；The light compensating lamp is installed on the side of the side slide of the slide block type cylinder using guide post；The branch
The lifting cylinder for driving the light compensating lamp lifting is installed in support seat.
5. the solder joint inspection equipment according to claim 1 based on NI Vision Builder for Automated Inspection, which is characterized in that solder joint inspection dress
Setting further includes the blanking mechanical hand, good that the feeding manipulator and charging belt line of upper material position is arranged in, and lower material position is arranged in
Product blanking belt line and defective products blanking belt line.
6. the solder joint inspection equipment according to claim 5 based on NI Vision Builder for Automated Inspection, which is characterized in that under the non-defective unit
Material belt line is vertically arranged with the defective products blanking belt line；Being provided in the blanking mechanical hand rotates material grasping sucker
90 ° of rotary cylinder.
7. the solder joint inspection equipment according to claim 6 based on NI Vision Builder for Automated Inspection, which is characterized in that the feeding skin
End with line is provided with the blocking positioning mechanism for preventing plaque from falling.
8. the solder joint inspection equipment according to claim 7 based on NI Vision Builder for Automated Inspection, which is characterized in that described to stop to determine
Position mechanism by fixed plate, block, keep to the side, pushing block and cylinder form；The fixing frame plate is located on charging belt line end support,
The block is installed on the side of fixed plate；The side for keeping to the side to be fixedly arranged on end support, the cylinder drive the pushing block
Push gadget to described keep to the side.
9. the solder joint inspection equipment according to claim 8 based on NI Vision Builder for Automated Inspection, which is characterized in that in the block
It is provided with sensors in place.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821743115.XU CN209055450U (en) | 2018-10-26 | 2018-10-26 | Solder joint inspection equipment based on NI Vision Builder for Automated Inspection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821743115.XU CN209055450U (en) | 2018-10-26 | 2018-10-26 | Solder joint inspection equipment based on NI Vision Builder for Automated Inspection |
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| Publication Number | Publication Date |
|---|---|
| CN209055450U true CN209055450U (en) | 2019-07-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821743115.XU Active CN209055450U (en) | 2018-10-26 | 2018-10-26 | Solder joint inspection equipment based on NI Vision Builder for Automated Inspection |
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| CN (1) | CN209055450U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111496150A (en) * | 2020-04-22 | 2020-08-07 | 渭南高新区木王科技有限公司 | Rotary bending machine for probe |
-
2018
- 2018-10-26 CN CN201821743115.XU patent/CN209055450U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111496150A (en) * | 2020-04-22 | 2020-08-07 | 渭南高新区木王科技有限公司 | Rotary bending machine for probe |
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