CN209014201U - Automobile booster riveting forms air-tightness detection device - Google Patents

Automobile booster riveting forms air-tightness detection device Download PDF

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Publication number
CN209014201U
CN209014201U CN201821417788.6U CN201821417788U CN209014201U CN 209014201 U CN209014201 U CN 209014201U CN 201821417788 U CN201821417788 U CN 201821417788U CN 209014201 U CN209014201 U CN 209014201U
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CN
China
Prior art keywords
riveting
booster
detection device
tightness detection
forms air
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Application number
CN201821417788.6U
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Chinese (zh)
Inventor
荣庆丰
鲁家军
王海成
韩景川
周琴
曾大全
李亮
王慧娟
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Suzhou Test System Co Ltd
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Suzhou Test System Co Ltd
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Priority to CN201821417788.6U priority Critical patent/CN209014201U/en
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Abstract

The utility model discloses a kind of automobile booster riveting molding air-tightness detection device, including rack and the support plate being disposed thereon, the support plate is equipped with to the accommodating cavity that accommodates booster lower case, the rack be equipped with to by the upper housing pressing of the booster in the press component in the lower case and by the riveting component on the riveted joint riveting to the lower case on the upper housing;It is additionally provided with the seal assembly to seal the booster in the rack and carries out the detection components of air-leakage test to opposing seal space inside the booster.The beneficial effects of the utility model are mainly reflected in: structure is simple, deft design, has good riveting quality, the destruction to surface Electrophoresis paint layer is avoided when riveting, so that Electrophoresis paint layer is effectively prevented corrosion, simultaneously, good product consistency, high production efficiency.

Description

Automobile booster riveting forms air-tightness detection device
Technical field
The utility model relates to automobile parts manufacture fields, specifically, more particularly to a kind of automobile booster riveting at Type air-tightness detection device.
Background technique
Clutch use is very frequent in running car, and the position work condition environment in vehicle locating for booster is more severe. The upper housing of traditional automobile clutch booster is fixed by screws in lower case, is easy to loosen in operation, and can make At random disassembly phenomenon.The cover board fixed form of existing a kind of automobile clutch booster, as shown in Figure 1, on 100 edge of upper housing Side is equipped with vertical riveted joint 110, and the head-bent by way of riveting riveted joint 110 is on the normal plane of lower case 120. By 100 riveting of upper housing in lower case 120, realization is permanently fixed this structure, is not in random disassembly phenomenon, and reduce Screw cost.Currently, in 110 riveting of riveted joint of upper housing 100, by the way of individually beaing, this method The phenomenon that working efficiency is low, and 100 surface Electrophoresis paint layer of upper housing caused by riveting falls off, corrosion resistance and weatherability are poor, together When due to firmly on, Stress non-homogeneity will cause clutch booster riveting position early fracture, cause to prevent when in use Dust hood early fallout, the dust of air enter booster cylinder barrel.Such as: concrete mixer is often run on-site, mud and powder Dirt is easily inhaled cylinder body, causes the premature wear of piston Y shape circle, causes big blow-by of piston, and clutch booster failure causes The service life of entire clutch booster is shorter.
Utility model content
The purpose of the utility model is to overcome the shortcomings of the prior art, provide a kind of automobile booster riveting molding gas Close property detection device.
The purpose of this utility model is achieved through the following technical solutions:
A kind of automobile booster riveting forms air-tightness detection device, including rack and the support plate being disposed thereon, The support plate is equipped with to the accommodating cavity that accommodates booster lower case, and the rack is equipped with to by the booster Upper housing pressing is in the press component in the lower case and by the riveted joint riveting on the upper housing to the lower case On riveting component;The seal assembly to seal the booster is additionally provided in the rack and in the booster The detection components of portion opposing seal space progress air-leakage test.
Preferably, the press component includes the mounting plate being installed in the rack and is installed on the mounting plate Driving cylinder, it is described driving cylinder cylinder axis through the mounting plate extension be arranged below it is affixed with press head, it is described Press head is located at the surface of the upper push-rod of the upper housing, and may extend away portion disposed within and be seamlessly connected with it.
Preferably, machine vision light source and CCD camera are fixedly provided on the mounting plate, the machine vision light source is located at The underface of the CCD camera.
Preferably, the riveting component includes the linear guide being fixed in the support plate, and is slidably set The sliding block in the linear guide is set, one end of the sliding block is equipped with the driving assembly for driving its level sliding, and the other end is set There is riveting head, the riveting head pressable applies active force in the riveted joint, and to it.
Preferably, a reset spring is also set on the sliding block, the other end of the reset spring and the support plate are affixed.
Preferably, the driving component, which includes at least to be arranged, can be oriented to contact roller to rotation in the sliding block other end, institute The side for stating guiding contact roller is equipped with a wedge block, and the lozenges of the wedge block is close to the guiding contact roller, the wedge Shape block drives the guiding contact roller and sliding block level to slide up and down through the lozenges.
Preferably, the driving component further includes the jacking cylinder being installed in the rack, the gas of the jacking cylinder Lifter plate is installed in cylinder shaft, the lifter plate is equipped with guide rod, and the guide rod is through the support plate and the sliding block It is affixed.
Preferably, it is connected between the guide rod and the support plate by linear bearing.
Preferably, the seal assembly includes at least the sealing element being arranged on the lifter plate, and the sealing element is located at Immediately below lower push-rod in the lower case, and it may extend away and is placed in the lower push-rod, be seamlessly connected with it.
Preferably, the detection components include the through-hole being arranged on sealing element, and the through-hole passes through admission line and storage Gas tank connection;Baroceptor is additionally provided on the upper surface of the sealing element.
The beneficial effects of the utility model are mainly reflected in:
1, structure is simple, deft design, has good riveting quality, and when riveting avoids to surface Electrophoresis paint layer Destruction, so that Electrophoresis paint layer is effectively prevented corrosion, meanwhile, good product consistency, high production efficiency;
2, the device carries out riveting from each point is synchronous, it is ensured that the decrement of each point is identical, avoids stress uneven and leads The deformation of cause, influences yields;
3, the setting of detection components can carry out immediately air-leakage test after the completion of rigid riveting, time when reducing manual handling Waste, greatly improve working efficiency;
4, the device avoids molding when stress concentration cause deformation resilience, caused by pretightning force it is inadequate, lead to upper casing The phenomenon that body and lower case loosen, ensure that the impurity generated under bad working environments, dust, rainwater are just not easily accessible booster cylinder In cylinder, prolong the service life, meanwhile, service performance is reliable and stable, ensure that the safety in vehicle driving;
5, with wider applicability, be particularly suitable for the automobile booster riveting of Medium or severe type automobile and engineering truck at Type.
Detailed description of the invention
Technical solutions of the utility model are described further with reference to the accompanying drawing:
Fig. 1: the structural schematic diagram of booster in the utility model;
Fig. 2: the utility model perspective view;
Fig. 3: the utility model main view;
Fig. 4: the utility model partial perspective view;
Fig. 5: Fig. 4 cross-sectional view;
The enlarged drawing of part A in Fig. 6: Fig. 5.
Specific embodiment
The utility model is described in detail below with reference to specific embodiment shown in the drawings.But these embodiment party Formula is not limited to the utility model, structure that those skilled in the art are made according to these embodiments, method or Transformation functionally is all contained in the protection scope of the utility model.
As shown in Figures 1 to 6, the utility model discloses a kind of automobile booster riveting molding air-tightness detection device, Including rack 1 and the support plate being disposed thereon 2, the support plate 2 is equipped with the appearance to accommodate booster lower case 120 Chamber 21 is set, the rack 1 is equipped with the upper housing 100 of the booster is pressed the pressing in the lower case 120 Component 3, wherein the press component 3 includes the mounting plate 31 being installed in the rack 1 and is installed in the mounting plate 31 On driving cylinder 32, it is described driving cylinder 32 cylinder axis through the mounting plate 31 extension is arranged below and press head 33 Affixed, the press head 33 is located at the surface of the upper push-rod 101 of the upper housing 100, and may extend away portion disposed within and its Seamless connection.
The rack 1 is equipped with the riveting on 110 riveting of riveted joint to the lower case 120 on the upper housing 100 Component 4 is pressed, the riveting component 4 includes the linear guide 41 being fixed in the support plate 2, and is slidably arranged in Sliding block 42 in the linear guide 41, one end of the sliding block 42 are equipped with the driving assembly 7 for driving its level sliding, the other end Equipped with riveting head 43,43 pressable of riveting head applies active force in the riveted joint 110, and to it, under same active force, Stress concentration causes deformation resilience when avoiding molding, caused by pretightning force it is inadequate, cause upper housing and lower case to loosen Phenomenon ensure that the impurity generated under bad working environments, dust, rainwater are just not easily accessible in booster cylinder barrel, extends and uses the longevity Life, meanwhile, service performance is reliable and stable, ensure that the safety in vehicle driving, in addition, can be according to the actual situation to riveted joint 43 Riveting is carried out simultaneously, and riveting preferably is carried out simultaneously to 16 riveted joints in the utility model, working efficiency is greatly improved.
In the utility model, the driving component 7 includes at least setting and can be oriented to rotation in 42 other end of sliding block The side of contact roller 71, the guiding contact roller 71 is equipped with a wedge block 72, and the lozenges 73 of the wedge block 72 is led with described It is close to contact roller 71, the wedge block 72 drives the guiding contact roller 71 and sliding block up and down through the lozenges 73 42 horizontal slidings.The driving component 7 further includes the jacking cylinder 74 being installed in the rack 1, the jacking cylinder 74 Lifter plate 75 is installed on cylinder axis, the lifter plate 75 is equipped with guide rod 76, and the guide rod 76 runs through the support plate 2 It is affixed with the sliding block 42.
Further, a reset spring 44, the other end of the reset spring 44 and the branch are also set on the sliding block 42 Fagging 2 is affixed, and the setting of the reset spring 44 can be such that the sliding block 42 resets after the completion of work, is convenient for lower task, behaviour Make simple and convenient.Machine vision light source 35 and CCD camera 34, the machine vision light source 35 are fixedly provided on the mounting plate 31 Positioned at the underface of the CCD camera 34.The setting of the machine vision light source 35 and CCD camera 34 can avoid riveted joint 43 not Occurred by the case where complete riveting.
In the utility model, seal assembly 5 to seal the booster is additionally provided in the rack 1 and to institute State the detection components that opposing seal space inside booster carries out air-leakage test.Specifically, the seal assembly 5 includes at least Sealing element 77 on the lifter plate 75 is set, under the sealing element 77 is located at the lower push-rod 121 in the lower case 120 just Side, and it may extend away and is placed in the lower push-rod 121, be seamlessly connected with it.The detection components include being arranged in sealing element 77 On through-hole, the through-hole connect by admission line with air accumulator;Air pressure sensing is additionally provided on the upper surface of the sealing element Device.
The beneficial effects of the utility model are mainly reflected in:
1, structure is simple, deft design, has good riveting quality, and when riveting avoids to surface Electrophoresis paint layer Destruction, so that Electrophoresis paint layer is effectively prevented corrosion, meanwhile, good product consistency, high production efficiency;
2, the device carries out riveting from each point is synchronous, it is ensured that the decrement of each point is identical, avoids stress uneven and leads The deformation of cause, influences yields;
3, the setting of detection components can carry out immediately air-leakage test after the completion of rigid riveting, time when reducing manual handling Waste, greatly improve working efficiency;
4, the device avoids molding when stress concentration cause deformation resilience, caused by pretightning force it is inadequate, lead to upper casing The phenomenon that body and lower case loosen, ensure that the impurity generated under bad working environments, dust, rainwater are just not easily accessible booster cylinder In cylinder, prolong the service life, meanwhile, service performance is reliable and stable, ensure that the safety in vehicle driving;
5, with wider applicability, be particularly suitable for the automobile booster riveting of Medium or severe type automobile and engineering truck at Type.
It should be appreciated that although this specification is described in terms of embodiments, but not each embodiment only includes one A independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should will say As a whole, the technical solution in each embodiment may also be suitably combined to form those skilled in the art can for bright book With the other embodiments of understanding.
Tool of the series of detailed descriptions listed above only for the feasible embodiment of the utility model Body explanation, they are all without departing from made by the utility model skill spirit not to limit the protection scope of the utility model Equivalent implementations or change should be included within the scope of protection of this utility model.

Claims (10)

1. automobile booster riveting forms air-tightness detection device, it is characterised in that: including rack (1) and be disposed thereon Support plate (2), the support plate (2) are equipped with the accommodating cavity (21) to accommodate booster lower case (120), the rack (1) be equipped with to the upper housing (100) of the booster is pressed the press component (3) on the lower case (120) with And by the riveting component (4) on riveted joint (110) riveting to the lower case (120) on the upper housing (100);The machine The seal assembly (5) to seal the booster is additionally provided on frame (1) and to opposing seal sky inside the booster Between carry out air-leakage test detection components.
2. automobile booster riveting according to claim 1 forms air-tightness detection device, it is characterised in that: the pressing Component (3) includes the mounting plate (31) being installed on the rack (1) and the driving gas being installed on the mounting plate (31) Cylinder (32), the cylinder axis of driving cylinder (32) extends through the mounting plate (31) to be arranged below with press head (33) admittedly It connects, the press head (33) is located at the surface of the upper push-rod (101) of the upper housing (100), and may extend away portion disposed within It is seamlessly connected with it.
3. automobile booster riveting according to claim 2 forms air-tightness detection device, it is characterised in that: the installation Machine vision light source (35) and CCD camera (34) are fixedly provided on plate (31), the machine vision light source (35) is located at the CCD The underface of camera (34).
4. automobile booster riveting according to claim 1 forms air-tightness detection device, it is characterised in that: the riveting Component (4) includes the linear guide (41) being fixed on the support plate (2), and the straight line is slidably arranged in and leads Sliding block (42) on rail (41), one end of the sliding block (42) are equipped with the driving assembly (7) for driving its level sliding, and the other end is set Have riveting head (43), riveting head (43) pressable applies active force in the riveted joint (110), and to it.
5. automobile booster riveting according to claim 4 forms air-tightness detection device, it is characterised in that: the sliding block (42) it is also set on a reset spring (44), the other end and the support plate (2) of the reset spring (44) are affixed.
6. automobile booster riveting according to claim 4 forms air-tightness detection device, it is characterised in that: the driving Component (7) includes at least setting and can be oriented to rotation contact roller (71) in the sliding block (42) other end, the guiding contact roller (71) side is equipped with a wedge block (72), and the lozenges (73) of the wedge block (72) and the guiding contact roller (71) are tight Patch, the wedge block (72) drive the guiding contact roller (71) and sliding block (42) water up and down through the lozenges (73) It is smooth dynamic.
7. automobile booster riveting according to claim 6 forms air-tightness detection device, it is characterised in that: the driving Component (7) further includes the jacking cylinder (74) being installed on the rack (1), fixed on the cylinder axis of the jacking cylinder (74) Have lifter plate (75), the lifter plate (75) be equipped with guide rod (76), the guide rod (76) through the support plate (2) with The sliding block (42) is affixed.
8. automobile booster riveting according to claim 7 forms air-tightness detection device, it is characterised in that: the guiding It is connect between bar (76) and the support plate (2) by linear bearing.
9. automobile booster riveting according to claim 8 forms air-tightness detection device, it is characterised in that: the sealing Component (5) includes at least the sealing element (77) being arranged on the lifter plate (75), and the sealing element (77) is located at the lower casing Immediately below lower push-rod (121) on body (120), and its extensible described lower push-rod (121) that is placed in is interior, is seamlessly connected with it.
10. automobile booster riveting according to claim 9 forms air-tightness detection device, it is characterised in that: the inspection Surveying component includes the through-hole being arranged on sealing element (77), and the through-hole is connect by admission line with air accumulator;The sealing Baroceptor is additionally provided on the upper surface of part.
CN201821417788.6U 2018-08-31 2018-08-31 Automobile booster riveting forms air-tightness detection device Active CN209014201U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821417788.6U CN209014201U (en) 2018-08-31 2018-08-31 Automobile booster riveting forms air-tightness detection device

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Application Number Priority Date Filing Date Title
CN201821417788.6U CN209014201U (en) 2018-08-31 2018-08-31 Automobile booster riveting forms air-tightness detection device

Publications (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109141754A (en) * 2018-08-31 2019-01-04 吉测(苏州)测试***有限公司 Automobile booster riveting forms air-tightness detection device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109141754A (en) * 2018-08-31 2019-01-04 吉测(苏州)测试***有限公司 Automobile booster riveting forms air-tightness detection device

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