CN208999535U - A kind of automatic testing equipment of mutual-inserting type PCBA - Google Patents
A kind of automatic testing equipment of mutual-inserting type PCBA Download PDFInfo
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- CN208999535U CN208999535U CN201821711921.9U CN201821711921U CN208999535U CN 208999535 U CN208999535 U CN 208999535U CN 201821711921 U CN201821711921 U CN 201821711921U CN 208999535 U CN208999535 U CN 208999535U
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Abstract
The utility model discloses a kind of mutual-inserting type PCBA automatic testing equipments, including frame, cd-rom recorder, burning device, signal source veneer, signal-testing apparatus, PLC, support plate, LED detection plate;Support plate, burning device, signal-testing apparatus can be moved forward and backward respectively, move up and down, being movably set on frame;Signal source veneer is connected with signal-testing apparatus communication;Cd-rom recorder is connected with burning device communication;Signal-testing apparatus output end is inserted equipped with Europe corresponding with mutual-inserting type PCBA to be measured;LED detection plate is equipped with light-sensitive element;Mutual-inserting type PCBA to be measured is placed on support plate, and when performing a test, the burning thimble on burning device withstands the burning point of PCBA, and signal-testing apparatus is inserted with the corresponding Europe of PCBA to slotting, the LED light of the light-sensitive element face PCBA in LED detection plate.The automatic test of mutual-inserting type PCBA can be effectively realized using utility model device.
Description
Technical field
The utility model relates to a kind of mutual-inserting type PCBA automatic testing equipments, particularly for DCS controller product
The device of PCBA burning and functional test.
Background technique
The controller product of DCS takes the mode of manual burning and test after PCBA prepares inserting at present, first will be right
It inserts formula PCBA to be manually inserted on pedestal, then first connects the cd-rom recorder of FPGA manually again, then click burn recording software manually
Burning is carried out, after burning FPGA, then manual power-off restarting, then manual burning scm software again, after the completion of burning, hand again
Dynamic to restart, after the completion of restarting, whether the function of needing artificial observation all is normal, then again manually by PCBA to be measured from pedestal
It extracts, tester needs repeatedly to be operated manually, under needing artificial judgment, testing efficiency very low in test process.
Summary of the invention
Purpose of the utility model is to solve defects existing in the prior art, provide one kind and are able to carry out mutual-inserting type
The device that PCBA is tested automatically.
In order to achieve the above object, the utility model provides a kind of mutual-inserting type PCBA automatic testing equipment, including frame,
Cd-rom recorder, burning device, signal source veneer, signal-testing apparatus, PLC, support plate, LED detection plate;Support plate can be set movably forward and backward
In on frame;Cd-rom recorder, PLC, signal source veneer, LED detection plate are fixed on frame;Burning device can be set up or down
In on frame;Signal-testing apparatus can be movably set on frame;Signal source veneer is connected with signal-testing apparatus communication;
Cd-rom recorder is connected with burning device communication;PLC is connected with signal source veneer, burning device, LED detection plate respectively;Signal testing
Device output end set there are two Europe insert inserted with two Europe on mutual-inserting type PCBA to be measured it is corresponding;Burning device is equipped with burning top
Needle plate;LED detection plate is equipped with light-sensitive element;Mutual-inserting type PCBA to be measured is placed on support plate, when performing a test, burning ejector retainner plate
Thimble withstand the burning point of mutual-inserting type PCBA to be measured, the Europe of signal-testing apparatus is inserted slotting with the corresponding Europe of mutual-inserting type PCBA to be measured
To slotting, in LED detection plate the LED light on light-sensitive element face mutual-inserting type PCBA to be measured.
It is docked by signal-testing apparatus with PCBA and testing source is provided, docked and burnt with PCBA by burning device
Record test carries out the detection of the upper LED light of PCBA by LED detection plate, and docked with PCBA by PLC progress above-mentioned apparatus and
The control for testing on-off, effectively realizes the automatic test of mutual-inserting type PCBA.
Further, frame includes lower box and the bracket for being fixed on lower box top;Cd-rom recorder, PLC, signal source veneer
In lower box;LED detection plate is fixed on bracket;Burning device can be set on bracket up or down;Signal testing
Device can movably be set to lower box top;Support plate can be set to the lower box top movably forward and backward.
Further, signal-testing apparatus includes the second cylinder assembly, test signal converting component, test ejector retainner plate;With
The corresponding Europe mutual-inserting type PCBA to be measured is inserted on test ejector retainner plate;Test ejector retainner plate is connected with test signal converting component;The
Two cylinder assemblies include signal testing cylinder and the solenoid valve that connect with the signal testing cylinder;Signal testing cylinder is equipped with position
Set sensor;Signal testing cylinder is fixed at the top of lower box, and signal testing cylinder piston and test signal converting portion
Part is connected;Lower box top is equipped with sliding rail, and test signal converting feature bottom is equipped with guide rail sliding part corresponding with the sliding rail, leads to
Guide rail sliding part is crossed to move left and right along sliding rail;PLC is connected with the solenoid valve of the second cylinder assembly and position sensor.
The automation control that moves left and right of signal-testing apparatus is effectively realized by the second cylinder assembly, and passes through sliding rail pair
Movement is limited, and is able to achieve Europe on signal-testing apparatus and is inserted the Dock With Precision Position slotting with Europe is corresponded on mutual-inserting type PCBA.
Further, burning device includes burning ejector retainner plate, programming signal switching part, the first cylinder assembly;Burning top
Needle plate is fixed on programming signal switching part;Programming signal switching part is equipped with more than two sliding rails, bracket
Corresponding position is equipped with the slideway to match with the sliding rail;First cylinder assembly includes burning cylinder and connect with the burning cylinder
Solenoid valve;Burning cylinder is equipped with position sensor;Burning cylinder is fixed at cradle top, burning cylinder piston and burning
The connection of signal converting component;PLC is connect with the position sensor of the first cylinder assembly, solenoid valve.
That burning device is effectively realized by the first cylinder assembly moves up and down automation control.
Further, multiple locating rods are vertically equipped on programming signal switching part;When performing a test, locating rod is withstood
The upper surface of mutual-inserting type PCBA to be measured, PCBA is mobile when avoiding testing.
Further, support plate can be set to lower box top by third cylinder assembly movably forward and backward.
Further, mutual-inserting type PCBA automatic testing equipment further includes interchanger, host computer;Interchanger is set on frame;
Signal source veneer, LED detection plate, PLC are connected by interchanger with host computer communication.Facilitated by host computer and is remotely grasped
Control.
Further, frame is equipped with button switch;Button switch is connected with PLC control.
The utility model has the advantage that compared with prior art
1, the utility model patent can test PCBA made of closing to insert group, rather than traditional monolithic PCBA
It is tested;The PCBA of mutual-inserting type was inserted on test fixture by artificial mode in the past, due to the needle quantity patched is more, two pieces
The position slotting to the Europe between slotting PCBA is easy to shake, therefore comparatively laborious and laborious during manual operation;Use this
It is not only laborsaving after automatic testing equipment, and the position that the Europe on PCBA is inserted is it is also ensured that very precisely.
2, the utility model is biggish simplifies testing procedure, and matched host computer can include inside automatic and tooling
Cd-rom recorder communicated, carry out burning automatically, and verify to the program of burning, be then restarted automatically.Test fixture
Inside also includes signal source veneer, has a variety of controllers for DCS such as voltage, electric current, network communication, RS485 communication
The signal of module generates function, and the instruction that can be sent according to the present apparatus switches corresponding input/output signal, a variety of without preparing
Test instrumentation;Whether the function of tested PCB A plate normally also no longer needs artificial observation simultaneously, and the present apparatus can be according to tested
The type of PCBA realizes multi-channel parallel test, and test result is no longer determined by manually, but is sentenced automatically by test macro
It is fixed, it is ensured that product export consistency of performance.If tested PCB A have main line RS485 communication channel, 4 road ethernet signals, several
LED light, several power supply test points, signal source veneer will export above-mentioned various test functions simultaneously, and transmitted in parallel is surveyed
Data are tried, and are believed with the communication of multichannel ethernet signal, synchronous detection LED light, the synchronous voltage for detecting 5 power supply test points
Number, host computer test software read back module to be measured test result and judged, it is active that module to be measured institute is tested out in 3 seconds
Energy state, testing efficiency are obviously improved.
3, after the completion of testing, upper computer software can send test and complete, test whether that qualified instruction to PLC, allows PLC will
Board under test exits test fixture under cylinder promotion.
4, PLC completes the test result sent instruction according to upper computer software test, the indicator light in driving panel, instruction
Whether test result qualified, very convenient, operator now only need observation 1 LED light, and use the present apparatus it
Before, operator needs to judge many places, could finally determine whether this tested PCBA is qualified.
4, testing efficiency can be effectively improved using the utility model.By statistics, if surveyed using artificial mode
Examination, then need the time of clock more than 8 minutes;If what artificial needs were done only will be to be measured using the scheme of automatic test
Veneer is put on fixed carrier, then depresses button, next all burning, restart, test whole and be automatically performed, the time is only
Clock only more than 2 points, and device detection personnel are not necessarily on duty or observe always, need to only observe when testing and completing and test whether to close
Lattice.
Detailed description of the invention
Fig. 1 is the internal part schematic diagram of the utility model automatic testing equipment;
Fig. 2 is the structural schematic diagram of burning device in Fig. 1;
Fig. 3 is the structural schematic diagram of signal-testing apparatus in Fig. 1;
Fig. 4 is the frame front panel schematic diagram of the utility model automatic testing equipment;
Fig. 5 is the relative position schematic diagram of LED detection plate and support plate in Fig. 1;
Fig. 6 is the structural schematic diagram of the utility model mutual-inserting type PCBA to be measured;
Fig. 7 is the side view of mutual-inserting type PCBA to be measured in Fig. 6.
In figure:
1- device frame, 1.1- lower box, 1.1.1- bottom plate, 1.1.2- upper plate, 1.1.3- foreboard, 1.2- bracket,
1.2.1- rack rod, 1.2.2- bracket upper plate;
2- cd-rom recorder;
3- burning device, 3.1- burning ejector retainner plate, 3.2- programming signal switching part, the first cylinder assembly of 3.3-, 3.4-
Sliding rail, 3.5- locating rod;
4- signal source veneer;
5- signal-testing apparatus, 5.1- test ejector retainner plate, 5.2- test signal converting component, the second cylinder assembly of 5.3-,
5.4- guide rail sliding part, 5.5- signal testing cylinder;
6- mutual-inserting type PCBA board, the left side 6.1- veneer, the right 6.2- veneer, the Europe 6.3- are inserted, and the Europe 6.4- is inserted, and 6.5- communication is inserted
Fitting, 6.6-LED indicator light, 6.7- burning point;
7- support plate;8- third cylinder assembly;9-LED detection plates;10-PLC;11- interchanger;
12.1,12.4- stop button switchs, 12.2,12.5- start button switch, 12.3- scram button;
13- upper box;14- indicator lamp groups, 14.1- tooling state instruction lamp group, 14.2- signal source board working status indication
Lamp group.
Specific embodiment
The utility model is described in detail with reference to the accompanying drawing.
The utility model automatic test device, which can be used for mutual-inserting type PCBA board 6, to be tested, as shown in Figure 1, this is practical
New type auto test device includes device frame 1, cd-rom recorder 2, burning device 3, signal source veneer 4, signal-testing apparatus 5, carries
Plate 7, LED detection plate 9, PLC10, interchanger 11.Support plate 7 is for placing mutual-inserting type PCBA board 6 to be measured.
As shown in Figure 6,7, mutual-inserting type PCBA board 6 contains the right side of the left side veneer 6.1 of mutual-inserting type PCBA, mutual-inserting type PCBA
The communication plug connector 6.5 of side veneer 6.2 and connection the two.It is respectively equipped with Europe on left side veneer 6.1 and the right veneer 6.2 and inserts (Europe
Formula plug connector) 6.3,6.4.Left side veneer 6.1 is equipped with burning point 6.7, and veneer 6.2 side in the right is equipped with LED light 6.6.
This two pieces are tested before first by this two pieces of PCB the male plug and female plug connector that patch is respectively designed on slotting PCBA, burning
Connector is connected and (is connected by communication plug connector) by this;In order to guarantee to insert formula PCBA board 6 not on support plate 7
Level it is any mobile, we separately design technique edges and location hole on two pieces of PCBA, can be with the positioning that designs on support plate 7
The shape slot of pin and PCBA technique edges carries out position constraint;According to routine, which is rigidity positioning pin, and is equipped with 4, can
For the fixed PCBA for having removed technique edges, the position of PCBA to be measured is carried out firmly admittedly by the shape slot of technique edges
It is fixed.
In conjunction with Fig. 1 to Fig. 5, device frame 1 is the carrier of present apparatus other component, for integrating and fixing other component.
Including lower box 1.1, upper box 13 and bracket 1.2.Bracket 1.2 is fixed on lower box upper plate 1.1.2.Upper box 13 is bottom
The body structure of opening is assemblied on lower box upper plate 1.1.2 by fixing piece, and upper box 13 covers on bracket 1.2.Signal source
Veneer 4, cd-rom recorder 2, interchanger 11 and PLC10 are set on the 1.1.1 of lower box floor.Burning device 3, the setting of LED detection plate 9 exist
On bracket 1.2, and it is included in upper box 13.
It wherein, include voltage, electric current, multichannel eBus communication test, multichannel ethernet test function inside signal source veneer 4
Etc. the test function of a variety of controller modules for DCS.
As shown in figure 4, the foreboard 1.1.3 of device frame 1 is the control section of this automatic testing equipment as operation panel,
The panel is connected to PLC, is controlled by PLC, and sends an instruction to upper computer software, therefore, front panel 1.1.3 be equipped with
PLC connected button switch, comprising: stop button switch 12.1,12.4, start button switch 12.2,12.5, scram button
12.3.Accordingly, tooling state instruction lamp group 14.1 is also provided in 13 front panel of upper box and signal source board working condition refers to
Show lamp group 14.2, for showing current examination state, test result, state of signal source veneer etc..
Burning device 3 includes burning ejector retainner plate 3.1, programming signal switching part 3.2, the first cylinder assembly 3.3, sliding rail
3.4, locating rod 3.5.First cylinder assembly 3.3 includes burning cylinder and the solenoid valve connecting with the burning cylinder;Burning cylinder
It is equipped with position sensor;Burning cylinder is fixed on bracket upper plate 1.2.2, burning cylinder piston and programming signal switching part
Part 3.2 connects;The side of programming signal switching part 3.2 is equipped with the slideway being arranged on the inside of sliding rail 3.4 and rack rod 1.2.1
Match, so that programming signal switching part 3.2 is moved up and down with pistons work;The position sensing of PLC and the first cylinder assembly 3.3
Device, solenoid valve connection.3.2 lower part of programming signal switching part is equipped with fixed burning ejector retainner plate 3.1 and locating rod 3.5, burning
Ejector retainner plate 3.1 is fixed on programming signal switching part 3.2 by support plate, specifically: containing needle guard and admittedly on burning ejector retainner plate 3.1
Determine the pcb board of needle guard, design there are 4 fixed screws on the support plate of fixed burning ejector retainner plate 3.1, is used for burning ejector retainner plate
3.1 precisions are fixed on support plate, and can be finely adjusted according to the situation of thimble, and needle guard is welded on burning ejector retainner plate
After on 3.1, thimble is inserted into inside needle guard, programming signal switching part 3.2 is equipped with cattle horn socket and is used for thimble
Signal is transferred, and is transferred on cd-rom recorder 2 included inside tooling;Locating rod 3.5 be designed as it is multiple, burning work when before
End in contact is simultaneously pressed on 6 surface of mutual-inserting type PCBA board, which combines the positioning pin designed on support plate 7, it is ensured that slotting
It is reliable and stable during 6 burning of formula PCBA board.
Signal-testing apparatus 5 includes test ejector retainner plate 5.1, test signal converting component 5.2, the second cylinder assembly 5.3, is led
Rail sliding part 5.4.Second cylinder assembly 5.3 includes signal testing cylinder 5.5 and the solenoid valve connecting with the signal testing cylinder;
Signal testing cylinder 5.5 is equipped with position sensor;Signal testing cylinder 5.5 is fixed on lower box upper plate 1.1.2, and is believed
Number 5.5 piston of tested cylinder is connected with test signal converting component 5.2;Lower box upper plate 1.1.2 is equipped with sliding rail, tests signal
5.2 bottom of switching part is equipped with guide rail sliding part 5.4 corresponding with the sliding rail, is moved by guide rail sliding part 5.4 along sliding rail or so
It is dynamic;PLC is connected with the solenoid valve of the second cylinder assembly and position sensor.The signal-testing apparatus 5 will be used for be measured to slotting
The signal of two European connectors of formula PCBA board 6 is transferred by the winding displacement of the cattle horn socket on test signal converting component 5.2
Onto signal source veneer 4.The Europe that two bases are welded on test ejector retainner plate 5.1 is inserted, and position is inserted in the Europe of position and tested PCB A
Match, test ejector retainner plate 5.1 is fixed by screws on test signal converting component 5.2, and the position of these screw holes can
Meet the requirement accurately tested to be finely adjusted;Test signal converting component 5.2 is fixed by screws in the second cylinder
On component 5.3, to realize the movement of horizontal direction.
When using the present apparatus, first with cable by any vacant RJ45 net of the interchanger 11 inside host computer and test fixture
Mouth connects, and the input of the tracheae of the tracheae of compressed air and test fixture is connected, and connects the power supply of test fixture, beats
Upper computer software is opened, observes whether the signal source board working station indicator group 14.2 on operation panel is in ready state, place
The test of veneer to be measured can be carried out by representing test fixture in ready state.
When test, after sending enabled instruction by host computer, mutual-inserting type PCBA board 6 is in third cylinder under the control of PLC10
The following location directly of 3.1 thimble of burning ejector retainner plate is moved under the drive of component 8, then the first cylinder assembly 3.3, which drives, burns
Record signal converting component 3.2 moves downward, and the locating rod 3.5 of 3.2 lower end of programming signal switching part is arranged in by mutual-inserting type
The fixation of PCBA board 6 is pushed down, while the thimble of burning ejector retainner plate 3.1 is withstood the burning point 6.7 in mutual-inserting type PCBA board 6, then
Second cylinder assembly 2 drives test ejector retainner plate 5.1, is moved by guide rail sliding part 5.4 along the sliding rail that lower box upper plate 1.1.2 is arranged
It is dynamic, the Europe on signal testing ejector retainner plate 5.1 is inserted and pass to inserting with the Europe slotting 6.3 and 6.4 in mutual-inserting type PCBA board 6 to be measured
Sensor detects each cylinder moving in place, and the relevant contacts closure of PLC, PLC reinforms upper computer software, upper computer software operation
Cd-rom recorder starts to carry out burning.At the same time, the LED light 6.6 in PCBA board 6 is just corresponded in the position of LED detection plate 9
It sets (LED detection plate 9 with rack rod 1.2.1 and/or lower box upper plate 1.1.2 by being fixed), thus, also realize simultaneously
6.6 working condition of LED light is detected.
Implement utility model device, user only needs for veneer to be put into the veneer to be measured of test fixture in test process
On support plate, and pass through while pressing start button switch 12.2,12.5, so that it may which the automatic test for realizing a module is tested
Cheng Hou, PCBA to be measured can be popped up and be shown test result by test fixture, while relevant database is recorded in test result
In.
Claims (8)
1. a kind of mutual-inserting type PCBA automatic testing equipment, it is characterised in that: including frame, cd-rom recorder, burning device, signal source list
Plate, signal-testing apparatus, PLC, support plate, LED detection plate;The support plate can be set on frame movably forward and backward;The cd-rom recorder,
PLC, signal source veneer, LED detection plate are fixed on the frame;The burning device can be set to the frame up or down
On frame;The signal-testing apparatus can be movably set on the frame;The signal source veneer and signal-testing apparatus
Communication is connected;The cd-rom recorder is connected with burning device communication;The PLC is examined with signal source veneer, burning device, LED respectively
Drafting board is connected;The signal-testing apparatus output end sets to insert there are two Europe and insert relatively with two Europe on mutual-inserting type PCBA to be measured
It answers;The burning device is equipped with burning ejector retainner plate;The LED detection plate is equipped with light-sensitive element;Mutual-inserting type PCBA to be measured is set
In on the support plate, when performing a test, the thimble of burning ejector retainner plate withstands the burning point of mutual-inserting type PCBA to be measured, signal testing
The Europe of device, which is inserted, inserts with the corresponding Europe of mutual-inserting type PCBA to be measured to slotting, in LED detection plate light-sensitive element face mutual-inserting type to be measured
LED light on PCBA.
2. mutual-inserting type PCBA automatic testing equipment according to claim 1, it is characterised in that: the frame includes lower box
With the bracket for being fixed on lower box top;The cd-rom recorder, PLC, signal source veneer are set in the lower box;The LED inspection
Drafting board is fixed on the bracket;The burning device can be set on bracket up or down;The signal-testing apparatus can
Movably it is set to the lower box top;The support plate can be set to the lower box top movably forward and backward.
3. mutual-inserting type PCBA automatic testing equipment according to claim 2, it is characterised in that: the signal-testing apparatus packet
Include the second cylinder assembly, test signal converting component, test ejector retainner plate;Europe corresponding with mutual-inserting type PCBA to be measured is inserted in described
It tests on ejector retainner plate;The test ejector retainner plate is connected with test signal converting component;Second cylinder assembly includes that signal is surveyed
Gas testing cylinder and the solenoid valve being connect with the signal testing cylinder;The signal testing cylinder is equipped with position sensor;The letter
Number tested cylinder is fixed at the top of the lower box, and signal testing cylinder piston is connected with test signal converting component;
The lower box top is equipped with sliding rail, and test signal converting feature bottom is equipped with guide rail sliding part corresponding with the sliding rail, passes through
Guide rail sliding part is moved left and right along sliding rail;The PLC is connected with the solenoid valve of second cylinder assembly and position sensor.
4. mutual-inserting type PCBA automatic testing equipment according to claim 3, it is characterised in that: the burning device includes burning
Record ejector retainner plate, programming signal switching part, the first cylinder assembly;The burning ejector retainner plate is fixed at programming signal switching part
On part;The programming signal switching part is equipped with more than two sliding rails, and the corresponding position of the bracket is equipped with and the cunning
The slideway that rail matches;First cylinder assembly includes burning cylinder and the solenoid valve that connect with the burning cylinder;The burning
It records cylinder and is equipped with position sensor;The burning cylinder is fixed at the cradle top, and burning cylinder piston and burning are believed
The connection of number switching part;The PLC is connect with the position sensor of the first cylinder assembly, solenoid valve.
5. mutual-inserting type PCBA automatic testing equipment according to claim 4, it is characterised in that: the programming signal switching part
Multiple locating rods are vertically equipped on part;When performing a test, locating rod withstands the upper surface of mutual-inserting type PCBA to be measured.
6. mutual-inserting type PCBA automatic testing equipment according to claim 4, it is characterised in that: the support plate passes through third gas
Cylinder component can be set to lower box top movably forward and backward.
7. mutual-inserting type PCBA automatic testing equipment according to any one of claims 1 to 6, it is characterised in that: the mutual-inserting type
PCBA automatic testing equipment further includes interchanger, host computer;The interchanger is set on frame;The signal source veneer, LED inspection
Drafting board, PLC are connected by interchanger with host computer communication.
8. mutual-inserting type PCBA automatic testing equipment according to any one of claims 1 to 6, it is characterised in that: on the frame
Equipped with button switch;The button switch is connected with PLC control.
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CN201821711921.9U CN208999535U (en) | 2018-10-22 | 2018-10-22 | A kind of automatic testing equipment of mutual-inserting type PCBA |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111413608A (en) * | 2020-04-22 | 2020-07-14 | 苏州市运泰利自动化设备有限公司 | PCBA test system and method |
CN113125813A (en) * | 2021-04-20 | 2021-07-16 | 深圳市成蝶科技有限公司 | PCB function test fixture and test method |
-
2018
- 2018-10-22 CN CN201821711921.9U patent/CN208999535U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111413608A (en) * | 2020-04-22 | 2020-07-14 | 苏州市运泰利自动化设备有限公司 | PCBA test system and method |
CN113125813A (en) * | 2021-04-20 | 2021-07-16 | 深圳市成蝶科技有限公司 | PCB function test fixture and test method |
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