CN208991979U - Cutting precision detection system of laser cutting machine - Google Patents

Cutting precision detection system of laser cutting machine Download PDF

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Publication number
CN208991979U
CN208991979U CN201820785562.5U CN201820785562U CN208991979U CN 208991979 U CN208991979 U CN 208991979U CN 201820785562 U CN201820785562 U CN 201820785562U CN 208991979 U CN208991979 U CN 208991979U
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scribing
component
scribing line
detection
pattern
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CN201820785562.5U
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Chinese (zh)
Inventor
闫瑞雪
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Jinan Bodor Laser Co Ltd
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Jinan Bodor Laser Co Ltd
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Abstract

The utility model provides a laser cutting machine cutting accuracy detecting system relates to the technical field that cutting equipment detected, include: the marking device comprises a marking tool, a detection plate, a marking pin, a controller and a projection detector; the scriber is arranged on the scribing tool; the scribing tool is used for being installed on the body of the cutting equipment; the detection plate is used for being installed on a cutting equipment machine tool; the controller is used for controlling the body of the cutting equipment to drive the scribing tool to scribe the scribing needle on the detection plate based on a preset pattern after the detection system is determined to be installed, so as to form a scribing pattern; the projection detector is used for collecting the marking pattern on the detection plate and detecting the precision of the cutting equipment according to the preset pattern and the marking pattern. The embodiment of the utility model provides an installation and the dismantlement time of having avoided accessories such as laser head, laser instrument and water-cooled generator are than longer, have seriously influenced laser cutting equipment output efficiency, simultaneously, do not need gaseous assistance just can accomplish the precision and detect, have saved the material cost.

Description

Laser cutting machine cutting accuracy detection system
Technical field
The utility model relates to cutting equipment detection technique fields, examine more particularly, to a kind of laser cutting machine cutting accuracy Examining system.
Background technique
Need to carry out the detection of quality and precision before laser cutting device delivery after installing, it could be normal if detection is qualified Delivery.
Existing accuracy detection mode is by assembling fittings such as lathe bed, portal frame, laser head, laser and water cooling units at one The complete laser cutting machine of platform, wherein portal frame across being arranged on lathe bed, install on the gantry by laser head, in motor and Under system drive, laser head can move on three-dimensional, and according to systemic presupposition pattern cut stainless steel materials or carbon steel sheet Material.The plate for measuring well cutting compares measurement result and preset pattern, if error is more than preset range, corrects Laser cutting machine is until meeting cutting accuracy.
However, needing in laser cutting device transportational process by the accessories such as laser head, laser and water cooling unit and laser Packing and transporting after the fuselage dismantling of cutting equipment, therefore, assembling when accuracy detection just consumes greatly plus the dismantling before transport The time of amount influences the packaging efficiency of laser cutting machine.
Utility model content
In view of this, being avoided sharp the purpose of this utility model is to provide laser cutting machine cutting accuracy detection system The installation of the accessories such as shaven head, laser and water cooling unit, disassembly, packing time are long, seriously affect laser cutting device Output efficiency, meanwhile, the assistance of undesirable gas can complete accuracy detection, save Material Cost.
In a first aspect, the utility model embodiment provides a kind of laser cutting machine cutting accuracy detection system, comprising: draw Line component, lathe bed, portal frame and controller, shadowgraph;The scribing line component is movably arranged on the portal frame, and Prolong the portal frame movement;
The controller is for controlling the scribing line component according to default scribing line test pattern, in detection lining out, shape At scribe pattern;The lathe bed surface of laser cutting machine is arranged in the detection plate;
The shadowgraph is used to acquire the length of scribe pattern actual feature, the length based on scribe pattern actual feature Degree, detects the precision of the cutting equipment.
With reference to first aspect, the utility model embodiment provides the first possible embodiment of first aspect, In, the shadowgraph includes: image acquisition device and detector;Described image collector and the detector pass through cable phase Even;
Described image collector is used to acquire the length of the scribe pattern actual feature in the detection plate;
The detector is used for the length based on scribe pattern actual feature, detects the precision of the cutting equipment.
With reference to first aspect, the utility model embodiment provides second of possible embodiment of first aspect, In, the scribing line component includes scribing tooling and scriber.
With reference to first aspect, the utility model embodiment provides the third possible embodiment of first aspect, In, the scribing tooling include: the first installing component, the second installing component and adjustment component,
The scribing tooling, the scribing line component to be installed on the portal frame by first installing component, The scriber is installed to the scribing tooling by second installing component;
The adjustment component is for adjusting the dynamics that the scriber acts on detection plate.
With reference to first aspect, the utility model embodiment provides the 4th kind of possible embodiment of first aspect, In, the scribing tooling further include: connecting component, the connecting component are used for first installing component and second peace It is removable connected to fill component.
With reference to first aspect, the utility model embodiment provides the 5th kind of possible embodiment of first aspect, In, the scribing line component includes: guide rail and sliding block, and the guide rail is arranged on first installing component, the sliding block setting On second installing component.
With reference to first aspect, the utility model embodiment provides the 6th kind of possible embodiment of first aspect, In, the adjustment component includes spring and automatic plate press device.
With reference to first aspect, the utility model embodiment provides the 7th kind of possible embodiment of first aspect, In, the scribing line component further include: scriber protective cover;The scriber protective cover is socketed on the scriber.
With reference to first aspect, the utility model embodiment provides the 8th kind of possible embodiment of first aspect, In, the scribing tooling further include: limit adjustment bolt.
With reference to first aspect, the utility model embodiment provides the 9th kind of possible embodiment of first aspect, In, the scribing line component is movably arranged on the portal frame by screw.
The utility model embodiment bring it is following the utility model has the advantages that the laser cutting machine in traditional installation laser dragon On door frame, installation scribing line component controls scribing line component according to default scribing line test pattern by controller, draws in detection plate Line forms scribe pattern, and the lathe bed surface of laser cutting machine is arranged in detection plate, then, is acquired and is crossed by shadowgraph The length of figure actual feature detects the precision of cutting equipment based on the length of scribe pattern actual feature.The utility model is adopted The accessories such as laser head, laser and water cooling unit are replaced to carry out scribing line detection with scribing line component, scribing line detection is to laser cutting machine Accuracy detection, it is identical as the accuracy detection of conventional laser head cutting, under the premise of guaranteeing accurate detection laser cutting machine precision, The installation and removal time for avoiding the accessories such as laser head, laser and water cooling unit is long, seriously affects laser cutting Equipment output efficiency;Meanwhile component of crossing substitutes laser head, and disintegrating slag will not be generated in scratching process, therefore, there is no need to gas Assistance can complete cutting, save Material Cost.
Other feature and advantage of the utility model will illustrate in the following description, also, partly from specification In become apparent, or understood and implementing the utility model.The purpose of this utility model and other advantages are illustrating Specifically noted structure is achieved and obtained in book, claims and attached drawing.
To enable the above objects, features, and advantages of the utility model to be clearer and more comprehensible, preferred embodiment is cited below particularly, and Cooperate appended attached drawing, is described in detail below.
Detailed description of the invention
It, below will be right in order to illustrate more clearly of specific embodiment of the present invention or technical solution in the prior art Specific embodiment or attached drawing needed to be used in the description of the prior art are briefly described, it should be apparent that, it is described below In attached drawing be that some embodiments of the utility model are not paying creativeness for those of ordinary skill in the art Under the premise of labour, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is the local structural graph that scribing tooling is installed on cutting equipment fuselage provided by the embodiment of the utility model;
Fig. 2 is the detection scribe pattern schematic diagram that the utility model one embodiment provides;
Fig. 3 is the detection scribe pattern schematic diagram that second embodiment of the utility model provides;
Fig. 4 is the detection scribe pattern schematic diagram that the utility model third embodiment provides;
Fig. 5 is the detection scribe pattern schematic diagram that the 4th embodiment of the utility model provides.
Icon:
1- laser connecting plate;2- tooling connecting bottom board;3- guide rail;4- sliding block;5- draws needle fixation device;6- scriber;7- is certainly Dynamic pressure plate device;8- limits adjustment bolt.
Specific embodiment
To keep the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, below in conjunction with attached drawing to this The technical solution of utility model is clearly and completely described, it is clear that described embodiment is that the utility model a part is real Example is applied, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not making Every other embodiment obtained, fall within the protection scope of the utility model under the premise of creative work.
Need to carry out the detection of quality and precision before laser cutting device delivery after installing, it could be normal if detection is qualified Delivery.
Existing accuracy detection mode is by assembling fittings such as lathe bed, portal frame, laser head, laser and water cooling units at one The complete laser cutting machine of platform, wherein portal frame across being arranged on lathe bed, install on the gantry by laser head, in motor and Under system drive, laser head can move on three-dimensional, and according to systemic presupposition pattern cut stainless steel materials or carbon steel sheet Material.The plate for measuring well cutting compares measurement result and preset pattern, if error is more than preset range, corrects Laser cutting machine is until meeting cutting accuracy.
However, needing in laser cutting device transportational process by the accessories such as laser head, laser and water cooling unit and laser Packing and transporting after the fuselage dismantling of cutting equipment, therefore, assembling when accuracy detection just consumes greatly plus the dismantling before transport The time of amount influences the packaging efficiency of laser cutting machine.
Based on this, a kind of laser cutting machine cutting accuracy detection system disclosed in the utility model embodiment, comprising: draw Line component, lathe bed, portal frame and controller, shadowgraph;Scribing line component is movably arranged on portal frame, and prolongs portal frame Movement;
Wherein, controller is formed and is drawn in detection lining out according to default scribing line test pattern for controlling scribing line component Line graph;The lathe bed surface of laser cutting machine is arranged in detection plate;
Shadowgraph is used to acquire the length of scribe pattern actual feature, based on the length of scribe pattern actual feature, Detect the precision of cutting equipment.
The specific course of work is to be movably arranged on portal frame in scribing line component, and detection plate is mounted on laser cutting After on the lathe bed surface of machine, whether confirmation cutting equipment can normally be powered on, if can normally power on, controller control scribing line Component forms scribe pattern in detection lining out according to default scribing line test pattern, then, then is adopted by shadowgraph The length of collection scribe pattern actual feature detects the precision of cutting equipment based on the length of scribe pattern actual feature.This is practical Novel to replace the accessories such as laser head, laser and water cooling unit to carry out scribing line detection using scribing line component, laser is cut in scribing line detection The accuracy detection of cutting mill, it is identical as the accuracy detection of conventional laser head cutting, guaranteeing accurate detection laser cutting machine precision Under the premise of, the installation and removal time for avoiding the accessories such as laser head, laser and water cooling unit is long, seriously affects sharp Light cutting equipment output efficiency;Meanwhile component of crossing substitutes laser head, and disintegrating slag will not be generated in scratching process, therefore, is not required to It wants the assistance of gas that can complete cutting, saves Material Cost.
The specific control process of controller includes: firstly, controller obtains default scribing line test pattern, and then, control is drawn Line component forms scribe pattern in detection lining out according to default scribing line test pattern;
Specifically, presetting scribing line test pattern can be one or more rectangular and/or one or more figure Shape.It is rectangular can be square, rectangle, diamond shape, polygon, it is trapezoidal, etc. various figures.
Optionally, scribing line component includes scribing tooling and scriber, and scriber is installed on scribing tooling, scribing tooling activity peace Dress is on the gantry.
Optionally, the specific structure of scribing tooling can be with are as follows: scribing tooling includes: the first installing component, the second mounting portion Part and adjustment component, scribing tooling pass through the second installation so that scribing line component to be installed on portal frame by the first installing component Scriber is installed to scribing tooling by component, and adjustment component is for adjusting the dynamics that scriber acts on detection plate, wherein adjustment component Including spring and automatic plate press device.Scribing tooling further include: scriber protective cover, scriber protective cover are socketed on scriber, and scriber is protected The setting of shield primarily serves protection scriber needle point and avoids the effect damaged to people.Wherein, detection plate is acrylic board.
As shown in connection with fig. 1, as an example, the first installing component is tooling connecting bottom board 2, and tooling connecting bottom board 2 is logical Screw is crossed to be connected on laser head connecting plate 1.Second installing component is to draw needle fixation device 5, and scriber 6 is mounted on by screw and is drawn On needle fixation device 5.Adjustment component is automatic plate press device 7.Scribing tooling further include: limit adjustment bolt 8 limits adjustment bolt 8 for adjusting the distance between scriber and detection plate.
Optionally, scribing tooling further include: connecting component, connecting component are used for the first installing component and the second mounting portion Part is removable to be connected.Further, connecting component includes: guide rail and sliding block, and guide rail is arranged on the first installing component, and sliding block is set It sets on the second installing component.As shown in connection with fig. 2, it is fixedly connected between tooling connecting bottom board 2 and guide rail 3, sliding block 4 and scriber are solid Determine device 5 to be fixedly connected, sliding block 4 can slide on guides 3, and when sliding block 4 slides on guides 3, sliding block 4 drives scriber solid Determine the movement of device 5, it is thus adjustable to be mounted on the distance between the scriber 6 for drawing needle fixation device 5 and detection plate.
When default scribing line test pattern includes the first default scribing line test pattern, the second default scribing line test pattern and third Default scribing line test pattern.
It is successively default according to the first default scribing line test pattern and second that controller is specifically used for low speed control scribing line component Scribe pattern forms the first scribe pattern and the second scribe pattern in detection lining out, and High-speed Control crosses component according to the Three default scribe pattern scribing line form third scribe pattern in detection lining out.
The effect of first default scribe pattern is detection large format stepping accuracy.The effect of second default scribe pattern is inspection Survey the stepping accuracy and response accuracy of horizontal and vertical cutting.The effect that third presets scribe pattern is detection high-speed cutting essence Degree.
Optionally, shadowgraph includes: image acquisition device and detector;Image acquisition device and detector pass through cable phase Even;Image acquisition device is used to acquire the length of the scribe pattern actual feature in the detection plate;Detector is for being based on The length of scribe pattern actual feature detects the precision of the cutting equipment.
Specifically, the scribe pattern on image acquisition device acquisition testing plate can be passed through.Image acquisition device can be photograph Camera, ccd sensor (Charge Coupled Device, ccd image sensor).
Image acquisition device is specifically used for the inside edge line of acquisition scribe pattern;The inside edge line of scribe pattern is scribing line The actual feature of figure after the completion of acquisition, calculates the length of inside edge line.Further, the point of scribe pattern can be avoided Angle and access site acquire the inside edge line of scribe pattern.
Wherein, when scribe pattern is square, side length that the actual feature of scribe pattern can be square and/or right Linea angulata, when scribe pattern is diamond shape, the actual feature of scribe pattern can be the side length of diamond shape, when scribe pattern is polygon, The actual feature of scribe pattern can be the side length of polygon, and when scribe pattern is trapezoidal, the actual feature of scribe pattern can be with For trapezoidal height.
As an example, when with scribe pattern including circle, circular actual feature can be diameter.Practical operation When, multiple positions on scribe pattern inner side edge blade tip ridge part can be acquired, then, calculate circular diameter according to these positions, Obtain the length of the actual feature of scribe pattern.Optionally, when scribe pattern includes round, reject in scribe pattern into Cutter position extracts the position of predetermined number in the remaining multiple positions of scribe pattern.
As another example, when including rectangular with scribe pattern, rectangular actual feature can be side length and/or right Linea angulata.In practical operation, side length on rectangular inside edge line can be extracted, furthermore it is also possible to obtain according to the intersection point of side length To rectangular diagonal line.Optionally, it when scribe pattern includes rectangular, when rectangular actual feature can be side length, rejects and draws The wedge angle position of line graph acquires at least one side length on scribe pattern, calculates the length of side length to get the reality of scribe pattern is arrived The length of border element.Optionally, when scribe pattern is rectangular, rectangular actual feature can be diagonal line, reject wedge angle Under the scribe pattern of position, at least two side lengths on scribe pattern are extracted, intersection point is formed at least two side lengths, is obtained according to intersection point To the diagonal line of scribe pattern, cornerwise length, the as length of the actual feature of scribe pattern are calculated.Wherein, wedge angle position It is set to four rectangular angles.
Detector be specifically used for the default element according to the length of actual feature and default scribing line test pattern length it Between error, determine the cutting accuracy of laser cutting machine.
Firstly, the length of the default element of default scribing line test pattern should be obtained.Specifically, it is drawn on software pre- If when test pattern of crossing, be drawn according to the default element of default scribing line test pattern, so, can be pre- from obtaining If the length of the default element for test pattern of crossing.
After the length of the length and default element that obtain actual feature, the length and default element of actual feature are calculated Length between difference, judge in difference whether in threshold range;If so, determining that the cutting accuracy of laser cutting machine closes Lattice.If not, determining that the cutting accuracy of laser cutting machine is unqualified.
Wherein, threshold range is between -0.005mm to+0.005mm, if it is, illustrating the cutting essence of laser cutting machine Degree is qualified, that is, the laser cutting machine can dispatch from the factory.
For example, as shown in connection with fig. 2, when being rectangular in scribe pattern, extracting rectangular inside edge line, avoiding wedge angle position 3- 5mm picks up straight line, then the length of the side length in the default scribing line test pattern of judgement and cross it is rectangular in side length length it Between difference, i.e. error, if the accuracy detection of the laser cutting machine is closed when error is between -0.005mm to+0.005mm Lattice.As shown in connection with fig. 3, when being circle in scribe pattern, 30 circular extraction inner round side edge circular arc is avoided feed point position and is picked up Circular arc is taken, point 8 parts of points measure diameter between laterally 0 degree 120 degree of upper limit angle, can show maximum gauge position and minimum diameter position It sets, then the difference between the value of diameter and the value of the diameter in scribing line circle in the default scribing line test pattern of judgement, that is, miss Difference, if error is between -0.005mm to+0.005mm, the accuracy detection of the laser cutting machine is qualified.
As shown in connection with fig. 4, when being rectangular in scribe pattern, the actual feature of scribe pattern is diagonal line, then for 200* 200 rectangular, pickup inside edge line, avoids wedge angle position 5-8mm pickup straight line, then the amount of providing side length error, then extract The linear commercial base in inside edge obtains rectangular cornerwise length according to the position at four angles, presets in scribing line test pattern Cornerwise length and scribing line circle in cornerwise length between difference.
As shown in connection with fig. 5, when being trapezoidal in scribe pattern, the actual feature of scribe pattern is trapezoidal height, then for For trapezoidal, multiple corresponding positions on trapezoidal bottom edge and top margin inside edge line are picked up, corresponding position refers to that bottom edge above mentions The point connection extracted on the point and top margin taken forms trapezoidal height, then, will be on 5 positions and bottom edge on trapezoidal top margin 5 positions connect one by one, obtain 5 trapezoidal height, then, calculate 5 height values in scribing line circle and default scribing line inspection The difference between height value in mapping shape, if error exists, if error is between -0.005mm to+0.005mm, The accuracy detection of the laser cutting machine is qualified.
Wherein, above-mentioned described position, can be indicated with coordinate.
In some alternative embodiments, detection plate is machine glassware, and optionally, detection plate is acrylic board.Due to For acrylic board compared with moulding plate, mechanical performance is slightly weak, is conducive to bending and thermoforming processing, so, the utility model is selected Acrylic board is as detection plate.
In all examples being illustrated and described herein, any occurrence should be construed as merely illustratively, without It is as limitation, therefore, other examples of exemplary embodiment can have different values.
It should also be noted that similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi It is defined in a attached drawing, does not then need that it is further defined and explained in subsequent attached drawing.
In addition, in the description of the utility model embodiment unless specifically defined or limited otherwise, term " installation ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally connect It connects;It can be mechanical connection, be also possible to be electrically connected;It can be directly connected, can also indirectly connected through an intermediary, it can To be the connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood with concrete condition Concrete meaning in the present invention.
It is in the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", " perpendicular Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only For ease of description the utility model and simplify description, rather than the device or element of indication or suggestion meaning must have it is specific Orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.In addition, term " the One ", " second ", " third " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
Finally, it should be noted that embodiment described above, only specific embodiment of the present utility model, to illustrate this The technical solution of utility model, rather than its limitations, the protection scope of the utility model is not limited thereto, although referring to aforementioned The utility model is described in detail in embodiment, those skilled in the art should understand that: it is any to be familiar with this skill The technical staff in art field within the technical scope disclosed by the utility model, still can be to skill documented by previous embodiment Art scheme modify or can readily occur in variation or equivalent replacement of some of the technical features;And these modifications, Variation or replacement, the spirit and model of the utility model embodiment technical solution that it does not separate the essence of the corresponding technical solution It encloses, should be covered within the scope of the utility model.Therefore, the protection scope of the utility model is answered described is wanted with right Subject to the protection scope asked.

Claims (10)

1. a kind of laser cutting machine cutting accuracy detection system characterized by comprising scribing line component, lathe bed, portal frame and control Device processed, shadowgraph;Scribing line component is movably arranged on the portal frame, and prolongs the portal frame movement;
The controller forms scribing line figure in detection lining out according to default scribing line test pattern for controlling scribing line component Shape;The lathe bed surface of laser cutting machine is arranged in the detection plate;
The shadowgraph is used to acquire the length of scribe pattern actual feature, based on the length of scribe pattern actual feature, Detect the precision of cutting equipment.
2. system according to claim 1, which is characterized in that the shadowgraph includes: image acquisition device and detection Device;Described image collector is connected with the detector by cable;
Described image collector is used to acquire the length of the scribe pattern actual feature in the detection plate;
The detector is used for the length based on scribe pattern actual feature, detects the precision of the cutting equipment.
3. system according to claim 1, which is characterized in that the scribing line component includes scribing tooling and scriber.
4. system according to claim 1, which is characterized in that scribing tooling includes: the first installing component, the second mounting portion Part and adjustment component,
The scribing tooling is passed through so that the scribing line component is installed on the portal frame by first installing component Scriber is installed to the scribing tooling by second installing component;
The adjustment component is for adjusting the dynamics that scriber acts on detection plate.
5. system according to claim 4, which is characterized in that the scribing tooling further include: connecting component, the connection Component, which is used to move first installing component with second installing component, to be connected.
6. system according to claim 5, which is characterized in that the scribing line component includes: guide rail and sliding block, the guide rail It is arranged on first installing component, the sliding block is arranged on second installing component.
7. system according to claim 4, which is characterized in that the adjustment component includes spring and automatic plate press device.
8. system according to claim 3, which is characterized in that the scribing line component further include: scriber protective cover;Described stroke Needle protective cover is socketed on the scriber.
9. system according to claim 3, which is characterized in that the scribing tooling further include: limit adjustment bolt.
10. system according to claim 1, which is characterized in that the scribing line component is movably arranged on described by screw On portal frame.
CN201820785562.5U 2018-05-24 2018-05-24 Cutting precision detection system of laser cutting machine Active CN208991979U (en)

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CN201820785562.5U CN208991979U (en) 2018-05-24 2018-05-24 Cutting precision detection system of laser cutting machine

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108465950A (en) * 2018-05-24 2018-08-31 济南邦德激光股份有限公司 Method, device and system for detecting cutting precision of laser cutting machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108465950A (en) * 2018-05-24 2018-08-31 济南邦德激光股份有限公司 Method, device and system for detecting cutting precision of laser cutting machine
CN108465950B (en) * 2018-05-24 2024-04-05 济南邦德激光股份有限公司 Method, device and system for detecting cutting precision of laser cutting machine

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