CN208979856U - Part board is set in automation - Google Patents

Part board is set in automation Download PDF

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Publication number
CN208979856U
CN208979856U CN201821574141.4U CN201821574141U CN208979856U CN 208979856 U CN208979856 U CN 208979856U CN 201821574141 U CN201821574141 U CN 201821574141U CN 208979856 U CN208979856 U CN 208979856U
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China
Prior art keywords
material strip
board
automation
acquisition unit
circuit board
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Active
Application number
CN201821574141.4U
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Chinese (zh)
Inventor
林李鑫
熊兴
史宏伟
杨名伟
缪松桥
司旭
张强育
郭淑婷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHANGSHUO TECHNOLOGY (SHANGHAI) Co Ltd
Protek Shanghai Ltd
Pegatron Corp
Original Assignee
CHANGSHUO TECHNOLOGY (SHANGHAI) Co Ltd
Pegatron Corp
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Application filed by CHANGSHUO TECHNOLOGY (SHANGHAI) Co Ltd, Pegatron Corp filed Critical CHANGSHUO TECHNOLOGY (SHANGHAI) Co Ltd
Priority to CN201821574141.4U priority Critical patent/CN208979856U/en
Priority to TW108207119U priority patent/TWM584318U/en
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Publication of CN208979856U publication Critical patent/CN208979856U/en
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Abstract

The utility model discloses a kind of automate and sets part board comprising one sets part module, and the part module of setting has image acquisition unit and an at least absorption heads on one;One delivery platform, the delivery platform are set below part module with transmitting a circuit board to described;One material strip area, positioned at the side of the delivery platform, the material strip area provides multiple components to be set;Part module is set described in wherein to be movably located between the delivery platform and the material strip area;When the part module of setting is moved to above the delivery platform, the upper image acquisition unit captures the image of the circuit board;When the part module of setting is moved to above the material strip area, the upper image acquisition unit captures the image in the material strip area, and an at least absorption heads adsorb the component to be set.

Description

Part board is set in automation
Technical field
The utility model relates to a kind of automations to set part board, particularly relate to one kind and can automate for electronic component being placed in On circuit board.
Background technique
For automated production electronic device, have automation and set part board, can automate and electronic component is placed in electricity On the plate of road.
However, often have inhale part machine alarm situation, which is because, set part machine work head suction nozzle position sideslip it Afterwards, suction is caused to deviate and issue alarm sound or signal.In this way, leading to produce online personnel needs to adjust work head suction again The suction position of mouth.Estimate the loss of time 6 seconds adjusted every time.Add up to get off for a long time, on the number that sliver is alarmed daily has Thousand times, very big load is caused to operator.
Above-mentioned suction offset alarm frequently, causes loss in efficiency, increases personnel's operational pressure and human cost.
In addition, being to avoid occurring repeatedly, it is also necessary to set the undesirable treatment process of part, generally include the following steps, engineering Teacher receives the return of producing line employee about undesirable feedback, and engineer inspection's board confirms and records bad foot position, then to machine The bad foot bit distribution board of platform computer inquiry, it is finally abnormal to board processing.
Above-mentioned abnormality processing process is cumbersome, undesirable situation cannot discovery in time processing, and cause materials and parts be lost and dimension Accomplish this and human cost increases.
Utility model content
The utility model embodiment is that providing a kind of automate sets part board, at least that solving absorption heads suction portion The problem of part, sets time of part board to reduce to warn and interrupt, to improve production efficiency.
For up to described above, wherein part board is set in a kind of automation provided by an embodiment to the utility model, Set part module including one, the part module of setting with image acquisition unit and an at least absorption heads on one, it is described set part module can It moves in a first direction;One delivery platform, the delivery platform is to move in a second direction and transmit a circuit board extremely It is described to set below part module;One material strip area, positioned at the delivery platform in the side of the first direction, the material strip area is provided Multiple components to be set;Wherein the part module of setting is movably located on the delivery platform and described in said first direction Between material strip area;When the part module of setting is moved to above the delivery platform, the upper image acquisition unit captures the electricity The image of road plate;When the part module of setting is moved to above the material strip area, the upper image acquisition unit captures the material strip The image in area, according to the imaging results in the material strip area after capturing and recognizing, at least absorption heads absorption is described wait set Component.
It further include a processing unit according to the feasible embodiment of the utility model, the processing unit is electrically connected institute It states and sets part module, receive the image of the circuit board and analyze image, made a reservation for described in storing on the circuit board wait set with recognizing The position of component.
It further include image acquisition unit, the lower image capture list according to the feasible embodiment of the utility model Member is placed between the delivery platform and the material strip area, is set part module when described and is moved to the circuit board by the material strip area In the process, the lower image acquisition unit captures the image of an at least absorption heads.
According to the feasible embodiment of the utility model, the lower image acquisition unit is a camera.
According to the feasible embodiment of the utility model, wherein the processing unit is received by the lower image acquisition unit The image of an at least absorption heads, and to ensure that the absorption heads correctly adsorb the portion to be set the case where analyze absorption Part.
According to the feasible embodiment of the utility model, if the absorption heads have the situation of suction, an alarm signal is issued.
The foundation feasible embodiment of the utility model, wherein image of the processing unit according to the material strip area, from The center of the dynamic multiple components to be set of identification and the offset for calculating the component to be set.
According to the feasible embodiment of the utility model, wherein setting part module when described and returning to the electricity by the material strip area The top of road plate, the part module of setting are received the position for making a reservation for put the component to be set on the circuit board by the processing unit Data is set, and puts the component to be set in the correct position of the circuit board.
According to the feasible embodiment of the utility model, wherein the offset for setting part module according to the component to be set The position of an at least absorption heads is adjusted to be correctly placed on the circuit board.
According to the feasible embodiment of the utility model, the upper image acquisition unit is a camera.
According to the feasible embodiment of the utility model, the first direction is perpendicular to the second direction.
The beneficial effects of the utility model can be that part board is set in automation provided by the utility model embodiment, It can solve the problems, such as absorption heads suction component, time of part board be set to reduce to warn and interrupt, to improve production efficiency. It alarms frequent material station for suction, by setting the positioning camera automatic identification in part module and calculating the offset of component to be set Afterwards, the accurate suction position of adjust automatically is adjusted without manual stoppage.In addition, can differentiate using part checking mechanism is set and set part Quality and automatically calculating set part offset feedback and set part machine progress automatic compensation, are not necessarily to engineer's manual confirmation bad phenomenon and tune It is whole.
For the enabled feature and technology contents for being further understood that the utility model, please refer to below in connection with the utility model Detailed description and accompanying drawings, however institute's accompanying drawings are only for reference and description, and are not used to limit the utility model Person.
Detailed description of the invention
Fig. 1 is that the schematic diagram of part board is set in the automation of the utility model.
Fig. 2 is that the schematic diagram of part board set part module and move to material strip area is set in the automation of the utility model.
Fig. 3 is the schematic top plan view in the material strip area of the utility model.
Fig. 4 is that the schematic diagram that part board adsorbs component to be set is set in the automation of the utility model.
Fig. 5 is that the lower image acquisition unit effect schematic diagram of part board is set in the automation of the utility model.
Fig. 6 is that the schematic diagram of part board set part module and return to circuit board is set in the automation of the utility model.
Fig. 7 is that the automation of the utility model sets part board for component placement to be set in the schematic diagram of circuit board.
Specific embodiment
As shown in Figure 1, the utility model, which provides a kind of automate, sets part board 100 comprising one sets the biography of part module 20, one Send platform T2, a material strip area F and once image acquisition unit 30.Automation, which is set part board 100 and be can be, belongs to a production line The wherein single board in a station, mutually arrange in pairs or groups with other boards, for example, automation set part board 100 upstream can with unification tin cream Printing machine platform, to print solder paste on circuit board;In addition, the downstream that part board 100 is set in automation can be with unification reflow machine Platform, the circuit board will set part completion passes through reflow program, to complete to weld.However, the utility model does not limit this, it can also Be can single running independent board.
Setting part module 20 has image acquisition unit 21 and an at least absorption heads 22 on one.Upper image acquisition unit 21 It such as can be a camera, but the utility model is not limited to this, such as can be a non-contact image scanning element.Absorption heads 22 quantity can be at least one, preferably multiple, such as four, six or eight ..., be not limited to this.
Delivery platform T2 sets 20 lower section of part module to described to transmit a circuit board P, as shown in Figure 1, delivery platform T2 Direction of transfer can be the direction along X-axis.Circuit board P for example can be the multi-joint plate containing multiple daughter boards.Delivery platform T2, which can be, is connected to previous work station, for example, it may be being adjacent to paste solder printing board, completes print solder paste in circuit board P Afterwards, then it is conveyed into that part board 100 is set in automation or delivery platform T2 is also possible to an adjacent circuit by delivery platform T2 Plate trestle work, circuit board trestle work store multiple circuit boards.
Material strip area F is located at the side of the delivery platform T2, and the material strip area F provides multiple component E to be set.The present embodiment In by taking a transport material strip as an example, however the utility model is not restricted to this, and material strip area F preferably can be comprising multiple transports Material strip, it is possible to provide a variety of different components.Multiple transport material strips can be placed in a packaged type transport vehicle (figure omits).
It is described set part module 20 by a delivery unit T1 be movably located on the delivery platform T2 (as shown in Figure 1) with And between the material strip area F (as shown in Figure 2), described by another angle, setting part module can move in a first direction;By Fig. 1 Coordinate for, setting part module 20 can move along Y direction.The mode of delivery unit T1 is a conveyer belt in the present embodiment, But the utility model is not restricted to this, such as can be track groups (figure omits), sets part using X-axis, Y-axis, Z axis to reach movement The function of module 20.Preferably, moving direction of the moving direction of delivery unit T1 perpendicular to delivery platform T.
As shown in Figure 1, when the part module 20 of setting is moved to above the delivery platform T2, the upper image acquisition unit 21 capture the image of the circuit board P.It can also include a processing unit 50 that part board 100 is set in the automation of the utility model, The processing unit 50 sets part module 20 described in being electrically connected, and receives the image of the circuit board P and analyzes the circuit board P shadow Picture can further store the predetermined storing to recognize the position data for making a reservation for put the component E to be set on the circuit board P Position data be a coordinate data.
As shown in Fig. 2, setting part module 20 along a first direction when described, that is, Y direction, it is moved to the material strip area Above F.Then, the image part that part board 100 drives the upper image acquisition unit 21 to capture the material strip area F is set in automation Part.
As shown in figure 3, being the top view in the present embodiment material strip area.For transporting material strip, component E to be set is in transport material strip It may be to put correct or crooked or sky to put.The present embodiment receives the material preferably, can use the processing unit 50 The image of zone F, the center of the multiple component E to be set of automatic identification and the offset for calculating the component E to be set.
It is located above material strip area F as shown in figure 4, setting part module 20, the image knot according to the material strip area F after capturing and recognizing Fruit, absorption heads 22 adsorb downwards the component E to be set.Furtherly, if after identification, the position component E to be set is correct (such as Fig. 3 Top situation is illustrated).Absorption heads 22 directly adsorb component E to be set;Assuming that component E to be set has crooked (the intermediate feelings of such as Fig. 3 What condition was illustrated), absorption heads 22 can adjust an angle first to make up the situation of skew, adsorb the component E to be set still further below. Whereby, even if component E to be set is crooked, the absorption heads 22 of the utility model still can correctly adsorb component E to be set.Assuming that material strip The block of area F be it is empty, there is no component E to be set (as the lower section situation of Fig. 3 is illustrated).The utility model can drive material Zone F forward, skips empty block.Further, part board 100 is set in automation can be sent out an alarm signal to another control Board (not shown).The one of them of the utility model are the advantage is that the absorption heads 22 for setting part module 20 can accurate suction The attached component E to be set.The shortcomings that avoiding prior art, above the absorption heads dislocation component of prior art after, i.e. directly absorption Component, and may cause the situation of suction.
The lower image acquisition unit 30 of the present embodiment for example can be a camera, but the utility model is not limited to this.This The lower image acquisition unit 30 of embodiment is placed between the delivery platform T2 and the material strip area F, sets part module 20 when described The process of the circuit board P is moved to by the material strip area F, as shown in figure 5, it is described set part module 20 pause picked in the lower image The top of unit 30 is taken, the lower image acquisition unit 30 is to photographs absorption heads 22, to capture an at least absorption heads 22 Image.The lower image acquisition unit 30 of the present embodiment can make the confirmation of second step, further ensure that absorption heads 22 correctly Ground is adsorbed onto component E to be set, and there is no suctions.
The purpose of above-mentioned arrangement is that the processing unit 50 receives described at least one by the lower image acquisition unit 30 The image of absorption heads 22, and the case where analyze absorption.If there is the situation of suction, an alarm signal can be issued.Further, automatically Part board 100 is set in change can automatically drive the absorption heads 22 to return material strip area F, repeat above-mentioned identification material strip area F's Image, then another component E to be set is adsorbed again.In fact, the utility model is received by above-mentioned using the processing unit 50 The image of the material strip area F, the center of the multiple component E to be set of automatic identification simultaneously calculate the inclined of the component E to be set Shifting amount, it is already possible to substantially avoid the situation of suction or skew.
As shown in fig. 6, wherein when the top set part module 20 and return to by the material strip area F circuit board P, it is described It sets part module 20 and the predetermined position for putting the component E to be set the circuit board P is obtained by the processing unit 50, and according to those The component E to be set is put on the correct position of the circuit board P in the position (coordinate) of record.As shown in Figure 7.Whereby, may be used The automation for being considered as the utility model sets part board 100 and completes a process for setting part.
It remarks additionally, in the utility model, the part module 20 of setting preferably can be according to the offset of the component E to be set The position of an at least absorption heads 22 is adjusted to be correctly placed on the circuit board P.
The function of the utility model is, alarms for suction and frequently expects station, by setting the positioning camera in part module Automatic identification simultaneously calculates after the offset for setting component, adjust automatically accurate suction position, adjusts without manual stoppage.This Outside, using part checking mechanism is set, it can differentiate the quality for setting part and calculate automatically and set part offset feedback and set part machine and mended automatically Just, engineer's manual confirmation bad phenomenon and adjustment are not necessarily to.
The foregoing is merely the preferable possible embodiments of the utility model, patent model that is non-therefore limiting to the utility model The equivalence techniques variation enclosed, therefore done such as with the specification of the utility model and accompanying drawing content, it is practical new to be both contained in this In the protection scope of type.

Claims (11)

1. part board is set in a kind of automation characterized by comprising
One sets part module, the part module of setting with image acquisition unit and an at least absorption heads on one, it is described set part module can It moves in a first direction;
One delivery platform, the delivery platform are set under part module to move and transmit a circuit board in a second direction to described Side;And
One material strip area, positioned at the delivery platform in the side of the first direction, the material strip area provides multiple components to be set; The part module of setting is movably located in said first direction between the delivery platform and the material strip area;
When the part module of setting is moved to above the delivery platform, the upper image acquisition unit captures the shadow of the circuit board Picture;When the part module of setting is moved to above the material strip area, the upper image acquisition unit captures the image in the material strip area, According to the imaging results in the material strip area after capturing and recognizing, an at least absorption heads adsorb the component to be set.
2. part board is set in automation as described in claim 1, which is characterized in that further include a processing unit, the processing is single Member sets part module described in being electrically connected, and receives the image of the circuit board and analyzes image, is made a reservation on the circuit board with recognizing Put the position of the component to be set.
3. part board is set in automation as claimed in claim 2, which is characterized in that it further include image acquisition unit, it is described Lower image acquisition unit is placed between the delivery platform and the material strip area, is set part module when described and is moved to by the material strip area During the circuit board, the lower image acquisition unit captures the image of an at least absorption heads.
4. part board is set in automation as claimed in claim 3, which is characterized in that the lower image acquisition unit is a camera.
5. part board is set in automation as claimed in claim 3, which is characterized in that wherein the processing unit is by the lower image Acquisition unit receives the image of an at least absorption heads, and to ensure that the absorption heads are correctly adsorbed the case where analyze absorption The component to be set.
6. part board is set in automation as claimed in claim 5, which is characterized in that if the absorption heads have the situation of suction, hair An alarm signal out.
7. part board is set in automation as claimed in claim 2, which is characterized in that wherein the processing unit is according to the material strip The image in area, the center of the multiple components to be set of automatic identification and the offset for calculating the component to be set.
8. part board is set in automation as claimed in claim 7, which is characterized in that wherein when the part module of setting is by the material strip Area returns to the top of the circuit board, and the part module of setting is received described in predetermined storing on the circuit board as the processing unit The position information of component to be set, and the component to be set is put in the correct position of the circuit board.
9. part board is set in automation as claimed in claim 8, which is characterized in that wherein described to set part module according to described wait set The offset of component adjusts the position of an at least absorption heads to be correctly placed on the circuit board.
10. part board is set in automation as described in claim 1, which is characterized in that the upper image acquisition unit is a camera.
11. part board is set in automation as described in claim 1, which is characterized in that the first direction is perpendicular to described second Direction.
CN201821574141.4U 2018-09-26 2018-09-26 Part board is set in automation Active CN208979856U (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201821574141.4U CN208979856U (en) 2018-09-26 2018-09-26 Part board is set in automation
TW108207119U TWM584318U (en) 2018-09-26 2019-06-05 Automated pick-and-place machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821574141.4U CN208979856U (en) 2018-09-26 2018-09-26 Part board is set in automation

Publications (1)

Publication Number Publication Date
CN208979856U true CN208979856U (en) 2019-06-14

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CN201821574141.4U Active CN208979856U (en) 2018-09-26 2018-09-26 Part board is set in automation

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CN (1) CN208979856U (en)
TW (1) TWM584318U (en)

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Publication number Publication date
TWM584318U (en) 2019-10-01

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