CN208968471U - Novel punching product size CCD on-line checking machine - Google Patents
Novel punching product size CCD on-line checking machine Download PDFInfo
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- CN208968471U CN208968471U CN201821401802.3U CN201821401802U CN208968471U CN 208968471 U CN208968471 U CN 208968471U CN 201821401802 U CN201821401802 U CN 201821401802U CN 208968471 U CN208968471 U CN 208968471U
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- line checking
- product size
- novel punching
- detection
- checking machine
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- Punching Or Piercing (AREA)
Abstract
The utility model discloses a kind of novel punching product size CCD on-line checking machines.The detection machine includes one piece of bottom plate, a detection fixture is provided on bottom plate, and a material pulling mechanism is equipped in wherein one end of detection fixture, wherein, two cameras and a backlight are equipped in the front and rear sides of detection fixture, and are located therein two cameras of side and a backlight positioned at the other side is corresponding.On the one hand novel punching product size CCD on-line checking machine in the utility model increases the speed of detection, and reduce labor intensity, saves manpower and material resources, improve production efficiency；On the other hand, the precision of detection is improved, and processing situation can be adjusted in real time according to testing result, to ensure that the stability of product quality, meets industry requirement.
Description
Technical field
The utility model relates to stamping products detection field, in particular to a kind of novel punching product size CCD is examined online
Survey machine.
Background technique
In the processing of various 3C Products, in order to guarantee the quality of product, generated by certain shapes that can make product
The process of variation, for example when stamping procedure, need to detect the size etc. of product, to judge processing of the process to product
Whether effect meets the requirements.It is unsatisfactory for the case where requiring as size occurs in punch process in fruit product, then it is right in time to need
Processing situation is adjusted, to correct occurred error.
And in the processing of 3C Product, it is most of to work such as the detections, analysis and judgement of product all by manually-operated,
It is usually wherein to hold what OMM (three coordinates) measuring instrument carried out by operator to the size detection of stamping products, one side,
It needs to consume a large amount of manpower and material resources, and causes the time of production and processing long, and production efficiency is also relatively low；Another party
The difficulty in face, manual measurement increases, the biggish error being easy to appear, and is difficult to according to testing result in real time to processing situation
It is adjusted, to be easy to appear defective products, it is difficult to guarantee the stability of product quality.
Utility model content
To solve the above problems, the utility model provides a kind of novel punching product size CCD on-line checking machine.
One aspect according to the present utility model provides a kind of novel punching product size CCD on-line checking machine, including
One piece of bottom plate is provided with a detection fixture on bottom plate, and is equipped with a material pulling mechanism in wherein one end of detection fixture,
In, two cameras and a backlight are mounted in the front and rear sides of detection fixture, and be located therein two phases of side
Machine and a backlight positioned at the other side are corresponding.
Novel punching product size CCD on-line checking machine in the utility model by being drawn automatically in material pulling mechanism
Material, and the mode that setting camera is detected around the detection fixture for fixing product, on the one hand, increase detection
Speed, and reduce labor intensity, save manpower and material resources, improve production efficiency；On the other hand, the essence of detection is improved
Degree, and processing situation can be adjusted in real time according to testing result, to ensure that the stability of product quality, meet
The demand of industry.
In some embodiments, detection fixture includes four blocks of cubing plates and one piece of cubing pressing plate, wherein cubing pressing plate position
In the top of each cubing plate.Product can be fixed using cubing plate and cubing pressing plate as a result, camera then can be used
It is detected
In some embodiments, the top of cubing pressing plate is equipped with a mould bases, and a servo is equipped on mould bases
Electric cylinder.The lifting of cubing pressing plate can control by servo electric jar as a result, to consolidate with the cooperation of cubing plate to product
It is fixed.
In some embodiments, material pulling mechanism includes that cylinder is expected in one piece of pressure plate and a drawing.Pressure plate is used as a result,
Material strip can be carried out to stablize with a drawing material cylinder and draw material, to make product fixture and the inspection by camera after testing automatically
It surveys, to ensure that the efficiency of detection.
In some embodiments, two cameras positioned at the same side of detection fixture are mounted on a fixed frame, phase
The camera lens of machine is obliquely downward and corresponding with each cubing plate (21) respectively.Thereby, it is possible to camera alignment is located at inspection
Have the product on plate, is shot and detected with the shape to product.
In some embodiments, camera is the CCD industrial camera of 500W.It is provided with the model and parameter of camera as a result,
In addition, can also according to circumstances choose suitable model and ginseng when detecting under different occasions or to different products
Several cameras.
In some embodiments, further include a charging guiding block, and feed guiding block and be located at the another of detection fixture
End.Correcting can be carried out to the position of material strip by charging guiding block as a result, product thereon is enable accurately to move to use
In the place of detection.
In some embodiments, which is arranged in a rack, and each angle in the bottom of rack is equipped with support portion.
Thus, it is possible to detection machine is configured by rack, and support portion generally comprises a stabilizer blade and an idler wheel, it can be in side
Just it is switched between fixation and movement.
In some embodiments, around the top of rack be equipped with a protective cover, protective cover be equipped with man-machine interface and
Data display interface.Other mechanisms being provided in rack as a result, can as needed be adjusted bracket state, and
Detection work is controlled by man-machine interface and data display interface.
In some embodiments, the surface size of rack is 1000mm × 800mm, rack, support portion and protective cover
Total height is 1820mm.The specific size of rack provided with detection machine and other dependency structures as a result, when in use can be with
It is adjusted according to the actual situation.
Detailed description of the invention
Fig. 1 is that the novel punching product size CCD on-line checking machine of one embodiment of the utility model is placed on the rack
Top view；
Fig. 2 is the front view of novel punching product size CCD on-line checking machine shown in Fig. 1；
Fig. 3 is the side view of novel punching product size CCD on-line checking machine shown in Fig. 1；
Fig. 4 is the schematic diagram that the CCD on-line checking machine of novel punching product size shown in Fig. 1 is arranged to protective cover.
In figure: bottom plate 1 detects fixture 2, material pulling mechanism 3, and camera 4 feeds guiding block 5, rack 6, cubing plate 21, cubing
Pressing plate 22, mould bases 23, servo electric jar 24, pressure plate 31 draw material cylinder 32, backlight 41, fixed frame 42, support portion 61, guarantor
Shield 62.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.
Fig. 1 schematically shows that a kind of novel punching product size CCD of embodiment according to the present utility model exists
The plan structure of line detection machine, Fig. 2 show the facing structure of the novel punching product size CCD on-line checking machine in Fig. 1, figure
3 show the side view structure of the novel punching product size CCD on-line checking machine in Fig. 1.As shown in Figure 1-3, the detection machine is put
It sets at one substantially in the rack 6 of cuboid, the top surface of rack 6 is preferably the rectangular planes of a 1000mm × 800mm.
The detection machine includes one piece of bottom plate 1 for being placed on the top surface of rack 6, and a detection fixture 2 is equipped on bottom plate 1, detection folder
Tool 2 includes muti-piece 21, one pieces of the cubing plate mould bases 23 of cubing pressing plate 22, one and a servo electric jar 24 arranged side by side.
Wherein, the quantity for detecting fixture 2 is preferably four, and is arranged side by side at the lower section of cubing pressing plate 22, and the setting of mould bases 23 exists
The top of cubing pressing plate 22, servo electric jar 24 are then mounted on mould bases 23.When product is located on cubing plate 21, servo-electric
The running of cylinder 24 can drive cubing pressing plate 22 to decline by mould bases 23, so as to be fixed to product.In addition, in order to
Guarantee the effect compressed, can also be arranged in the bottom of cubing pressing plate 22 and compress the structures such as pin.
It is respectively equipped with two cameras, 4, backlights 41 and a fixed frame 42 in the front and rear sides of detection fixture 2,
In, camera 4 is preferably the CCD industrial camera of 500W.Fixed frame 42 is arranged on bottom plate 1, and two cameras 4 are mounted side by side on admittedly
Determine on frame 42, obliquely downward, and the camera lens of four motors is respectively aligned to four blocks of cubing plates 21 to the camera lens of camera 4；And backlight
Source 41 is similarly disposed on bottom plate 1, and is located at the backlight 41 for detecting wherein every side of fixture 2 and positioned at the other side
Two cameras 4 are corresponding.
It is additionally provided with a material pulling mechanism 3 and a charging guiding block 5 on bottom plate 1, and material pulling mechanism 3 and charging correcting
Block 5 is located at the left and right ends of detection fixture 2.Wherein, material pulling mechanism 3 includes that cylinder is expected in one piece of pressure plate 31 and a drawing
32, draw material cylinder 32 that material strip can be pulled by pressure plate 31；And the top for feeding guiding block 5 is equipped with groove, material strip can be from
Pass through in groove, the direction of motion is by correcting, so as to accurately drive the product on material strip on cubing plate 21.This
Outside, the structures such as guide pin can also be set at the top of each cubing plate 21, to play further to the direction of motion of material strip
Correcting effect.
In addition, the height of the detection machine main body as composed by each mechanism at the top that rack 6 is arranged in is 492mm.
Fig. 4 shows the case where protective cover is arranged on the novel punching product size CCD on-line checking machine in Fig. 1.Such as
Shown in Fig. 4, the highly preferred of rack 6 itself is 830mm.Each angle, which is equipped with, in the bottom of rack 6 is equipped with support portion 61, support portion
61 generally comprise a stabilizer blade and an idler wheel, can easily switch between fixation and movement, wherein support portion
61 it is highly preferred be 90mm.
When carrying out detection work using the detection machine, a protective cover 62 can also be set around 6 top of rack, protect
Shield 62 can will test owner's body and cover completely inside it, to completely cut off the influence that external environment generates it.And in protective cover
The man-machine interface and data display interface being connected with detection machine can also be set on 62, boundary is shown by man-machine interface and data
Face can carry out automatically controlling and adjust to detection machine.Wherein, the total height of rack 6, support portion 61 and protective cover 62 is preferably
1820mm。
When using the on-line checking machine, firstly, material strip is laid in detection machine, then by multiple products successively on expect
On material strip, wherein material strip passes sequentially through charging guiding block 5, each cubing plate 21 and material pulling mechanism 3；Then, start detection machine, then
Material pulling mechanism 3 pulls material strip movement, and product is then moved with material strip together, when four products move to each cubing plate respectively
When on 21, material strip stop motion, the then running of servo electric jar 24 drives cubing pressing plate 22 to decline, to the production on each cubing plate 21
Product are fixed；Subsequently, right respectively by its camera lens under each camera 4 illumination condition provided by each backlight 41
Product on each cubing plate 21 is shot, and is analyzed the image taken, to obtain corresponding figure detection data, with
Whether qualified analyze product size；Finally, the running of servo electric jar 24 drives cubing pressing plate 22 to climb away cubing plate 21, material is drawn
Mechanism 3 then pulls material strip electric product to continue to move in next step away to continue to detect to subsequent product.
In conclusion novel punching product size CCD on-line checking machine in the utility model by material pulling mechanism into
Row automatic material pulling, and the mode that setting camera is detected around the detection fixture for fixing product, on the one hand, increase
The speed of detection is added, and has reduced labor intensity, has saved manpower and material resources, improve production efficiency；On the other hand, it improves
The precision of detection, and processing situation can be adjusted in real time according to testing result, to ensure that the steady of product quality
It is qualitative, meet the demand of industry.
Above-described is only some embodiments of the utility model.For those of ordinary skill in the art,
Without departing from the concept of the present invention, various modifications and improvements can be made, these belong to practical
Novel protection scope.
Claims (10)
1. novel punching product size CCD on-line checking machine, it is characterised in that: including one piece of bottom plate (1), on the bottom plate (1)
It is provided with a detection fixture (2), and is equipped with a material pulling mechanism (3) in wherein one end of detection fixture (2), wherein
Two cameras (4) and a backlight (41) are equipped in the front and rear sides of detection fixture (2), and are located therein side
Two cameras (4) and a backlight (41) positioned at the other side it is corresponding.
2. novel punching product size CCD on-line checking machine according to claim 1, it is characterised in that: the detection folder
Having (2) includes four pieces of cubing plates (21) and one piece of cubing pressing plate (22), wherein the cubing pressing plate (22) is located at each cubing
The top of plate (21).
3. novel punching product size CCD on-line checking machine according to claim 2, it is characterised in that: the cubing pressure
The top of plate (22) is equipped with a mould bases (23), and a servo electric jar (24) is equipped on the mould bases (23).
4. novel punching product size CCD on-line checking machine according to claim 1, it is characterised in that: the drawing material machine
Structure (3) includes one piece of pressure plate (31) and drawing material cylinder (32).
5. novel punching product size CCD on-line checking machine according to claim 2, it is characterised in that: be located at the inspection
Two cameras (4) for surveying the same side of fixture (2) are mounted on a fixed frame (42), the camera lens of each camera (4)
It is obliquely downward and corresponding with each cubing plate (21) respectively.
6. novel punching product size CCD on-line checking machine according to claim 5, it is characterised in that: the camera (4)
For the CCD industrial camera of 500W.
7. novel punching product size CCD on-line checking machine according to claim 1, it is characterised in that: further include one
It feeds guiding block (5), charging guiding block (5) is located at the other end of detection fixture (2).
8. novel punching product size CCD on-line checking machine according to claim 1-7, it is characterised in that: should
Detection machine is arranged on a rack (6), and each angle in bottom of the rack (6) is equipped with support portion (61).
9. novel punching product size CCD on-line checking machine according to claim 8, it is characterised in that: the rack (6)
Top around be equipped with a protective cover (62), the protective cover (62) be equipped with man-machine interface and data display interface.
10. novel punching product size CCD on-line checking machine according to claim 8, it is characterised in that: the rack
(6) surface size is 1000mm × 800mm, and the total height of the rack (6), the support portion (61) and protective cover (62) is
1820mm。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821401802.3U CN208968471U (en) | 2018-08-29 | 2018-08-29 | Novel punching product size CCD on-line checking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821401802.3U CN208968471U (en) | 2018-08-29 | 2018-08-29 | Novel punching product size CCD on-line checking machine |
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| Publication Number | Publication Date |
|---|---|
| CN208968471U true CN208968471U (en) | 2019-06-11 |
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| Application Number | Title | Priority Date | Filing Date |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110440717A (en) * | 2019-07-22 | 2019-11-12 | 东莞盛翔精密金属有限公司 | A kind of pistol type CCD measuring angle structure |
| CN111003260A (en) * | 2019-12-13 | 2020-04-14 | 苏州领裕电子科技有限公司 | Automatic workpiece packaging device with detection function |
-
2018
- 2018-08-29 CN CN201821401802.3U patent/CN208968471U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110440717A (en) * | 2019-07-22 | 2019-11-12 | 东莞盛翔精密金属有限公司 | A kind of pistol type CCD measuring angle structure |
| CN111003260A (en) * | 2019-12-13 | 2020-04-14 | 苏州领裕电子科技有限公司 | Automatic workpiece packaging device with detection function |
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