CN208949502U - A kind of multi-layer electret melt-blown non-woven material one-step method preparation facilities - Google Patents

A kind of multi-layer electret melt-blown non-woven material one-step method preparation facilities Download PDF

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Publication number
CN208949502U
CN208949502U CN201821641008.6U CN201821641008U CN208949502U CN 208949502 U CN208949502 U CN 208949502U CN 201821641008 U CN201821641008 U CN 201821641008U CN 208949502 U CN208949502 U CN 208949502U
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China
Prior art keywords
corona charge
melt
woven material
blown non
step method
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Active
Application number
CN201821641008.6U
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Chinese (zh)
Inventor
张星
张海峰
刘金鑫
胡道广
杭仁飞
靳向煜
吴海波
黄晨
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xuancheng Guangzhou Nonwovens Co Ltd
Donghua University
National Dong Hwa University
Original Assignee
Xuancheng Guangzhou Nonwovens Co Ltd
Donghua University
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Application filed by Xuancheng Guangzhou Nonwovens Co Ltd, Donghua University filed Critical Xuancheng Guangzhou Nonwovens Co Ltd
Priority to CN201821641008.6U priority Critical patent/CN208949502U/en
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Abstract

The utility model discloses a kind of multi-layer electret melt-blown non-woven material one-step method preparation facilities, it includes rack and the melt-spraying spinning component laid from top to bottom on the rack, Corona charge component and receives roll assembly, and the melt-spraying spinning component is multiple with the Corona charge component and quantity is identical;The melt-spraying spinning component includes sequentially connected screw extruder, filter, metering pump, spinning head;The Corona charge component includes electrostatic generator, Corona charge needle plate and Corona charge needle;The roll assembly that receives includes the reception lace curtaining rotated by rack-mounted motor driven and the sucktion fan for being mounted on reception lace curtaining under or within.The utility model has the characteristics that device structure is compact, occupied area is small, high production efficiency, production cost are low, stable product quality.

Description

A kind of multi-layer electret melt-blown non-woven material one-step method preparation facilities
Technical field
The utility model relates to a kind of multi-layer electret melt-blown non-woven material one-step method preparation facilities, belong to mechanical equipment Field.
Background technique
The booming rapid growth that have stimulated China's economy of the modern industry, national life level greatly improve, still Industrial expansion brings serious air pollution problems inherent to us simultaneously, directly threat human health.Therefore, human body pair is reduced Concern of the sucking of harmful substance more by society in air, current most economical, most effective individual protection method is fiber Filtering technique.
Electret melt-blown non-woven material has micron order fibre fineness, fiber surface or inside, and there are charges and fiber three The features such as the structure of disordered arrangements are tieed up, when hazardous particulate matter touches material surface or enters material internal, fiber assembly Deleterious particle effectively can be adsorbed or capture, therefore electret melt-blown non-woven material is very suitable to as high efficiency filter material.
The existing patent about multi-layer electret melt-blown non-woven material preparation facilities is mostly offline composite algorithm, multilayer electret The preparation process of body melt-blown non-woven material is commonly and first prepares single layer nonwoven, then MULTILAYER COMPOSITE, last electret processing, Process flow is long, and production equipment takes up a large area, and electret is difficult, high production cost.
Utility model content
In view of the above deficiencies, the utility model provides a kind of multi-layer electret melt-blown non-woven material one-step method preparation dress It sets, has the characteristics that device structure is compact, occupied area is small, high production efficiency, production cost are low, stable product quality.
The utility model is as follows using technical solution:
A kind of multi-layer electret melt-blown non-woven material one-step method preparation facilities comprising rack and on the rack from upper And melt-spraying spinning component, Corona charge component and the reception roll assembly of lower laying, the melt-spraying spinning component and the corona are stayed Pole component is multiple and quantity is identical;The melt-spraying spinning component includes sequentially connected screw extruder, filter, metering It pumps, spinning head, hot-air chamber is installed on the outside of the spinning head;The Corona charge component includes electrostatic generator, electricity Dizzy electret needle plate and Corona charge needle, the electrostatic generator and Corona charge needle plate are electrically connected, the Corona charge needle peace On Corona charge needle plate;It is described receive roll assembly include the reception lace curtaining that is rotated by rack-mounted motor driven and It is mounted on the sucktion fan for receiving lace curtaining under or within.
Further, the exhaust air flue of the hot-air chamber is directed toward the spinneret orifice of the spinning head, the exhaust air flue It is in 60 degree of angles between spinneret orifice.
Further, the vertical range of the spinneret orifice of the spinning head and reception lace curtaining upper surface is 10-20 centimetres.
Further, the Corona charge needle and the vertical range for receiving melt-blown non-woven material surface on lace curtaining are 2-5 Centimetre.
Further, the material of the Corona charge needle plate is silver or copper or gold or aluminium, the material of the Corona charge needle For tungsten or cadmium or nickel or iron.
Further, the needle point density of Corona charge needle is 8100-16000 pieces/square metre on the Corona charge needle plate.
Compared with prior art, the utility model has the beneficial effects that: being stayed by multiple groups melt-spraying spinning component and corona Pole component prepares multi-layer electret melt-blown non-woven material and stacks gradually molding on same reception roll assembly, realizes multilayer electret The preparation of body melt-blown non-woven material one-step method, compared with traditional single layer preparation again MULTILAYER COMPOSITE, the equipment knot of the utility model Structure is compact, occupied area is small, high production efficiency, production cost are low, stable product quality.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Specific embodiment
With reference to the accompanying drawing, the utility model is described in detail.
Embodiment:
As shown in fig.1, a kind of multi-layer electret melt-blown non-woven material one-step method preparation facilities comprising rack is (not Diagram) and lay from top to bottom on the rack melt-spraying spinning component, Corona charge component and receive roll assembly, the melt-blown Filament spinning component and the Corona charge component are 2;The melt-spraying spinning component include sequentially connected screw extruder 1, The outside of filter 2, metering pump 3, spinning head 4, the spinning head 4 is equipped with hot-air chamber 5;The Corona charge component packet Electrostatic generator 7, Corona charge needle plate 8 and Corona charge needle 9 are included, the electrostatic generator 7 electrically connects with Corona charge needle plate 8 It connects, the Corona charge needle 9 is mounted on Corona charge needle plate 8;The reception roll assembly includes by rack-mounted electricity The reception lace curtaining 10 of machine driving rotation (not shown) and the sucktion fan 11 for being mounted on 10 lower section of reception lace curtaining.
Further, the exhaust air flue 6 of the hot-air chamber 5 is directed toward the spinneret orifice 41 of the spinning head 4, the outlet air It is in 60 degree of angles between air duct 6 and spinneret orifice 41.
Further, the vertical range of the spinneret orifice 41 of the spinning head 4 and reception 10 upper surface of lace curtaining is 105 centimetres.
Further, the Corona charge needle 9 and the vertical range for receiving melt-blown non-woven material surface on lace curtaining 10 are 4 Centimetre.
Further, the material of the Corona charge needle plate 8 is aluminium, and the material of the Corona charge needle 9 is iron.
Further, the needle point density of Corona charge needle 9 is 16000 pieces/square metre on the Corona charge needle plate 8.
The working process of the utility model is as follows: polymer chips is fed into melting extrusion in screw extruder, melt flow It is input to after filter and metering pump in spinning head and is sprayed from spinneret orifice, form melt-blown under two sides hot-air drawing-off effect Superfine fibre, melt-blown micro fibre gather on the reception lace curtaining of rotation, further reinforce under sucktion fan effect, are formed molten Blown non-woven material, subsequent material are handled by Corona charge, and thus prepared by multi-layer electret melt-blown non-woven material one-step method It completes.
The above is preferred embodiments of the present invention, it is noted that for the ordinary skill of the art For personnel, without departing from the principle of this utility model, several improvements and modifications can also be made, these are improved and profit Decorations are also considered as the protection scope of the utility model.

Claims (6)

1. a kind of multi-layer electret melt-blown non-woven material one-step method preparation facilities, it is characterised in that: including rack and in machine Melt-spraying spinning component, Corona charge component and reception roll assembly, the melt-spraying spinning component and the institute laid from top to bottom on frame State that Corona charge component is multiple and quantity is identical;The melt-spraying spinning component includes sequentially connected screw extruder, mistake Filter, metering pump, spinning head are equipped with hot-air chamber on the outside of the spinning head;The Corona charge component includes electrostatic Generator, Corona charge needle plate and Corona charge needle, the electrostatic generator and Corona charge needle plate are electrically connected, the corona Electret needle is mounted on Corona charge needle plate;The reception roll assembly includes being connect by what rack-mounted motor driven rotated It receives lace curtaining and is mounted on the sucktion fan for receiving lace curtaining under or within.
2. a kind of multi-layer electret melt-blown non-woven material one-step method preparation facilities as described in claim 1, it is characterised in that: The exhaust air flue of the hot-air chamber is directed toward the spinneret orifice of the spinning head, is in 60 degree between the exhaust air flue and spinneret orifice Angle.
3. a kind of multi-layer electret melt-blown non-woven material one-step method preparation facilities as described in claim 1, it is characterised in that: The spinneret orifice of the spinning head and the vertical range for receiving lace curtaining upper surface are 10-20 centimetres.
4. a kind of multi-layer electret melt-blown non-woven material one-step method preparation facilities as described in claim 1, it is characterised in that: The Corona charge needle and the vertical range for receiving melt-blown non-woven material surface on lace curtaining are 2-5 centimetres.
5. a kind of multi-layer electret melt-blown non-woven material one-step method preparation facilities as described in claim 1, it is characterised in that: The material of the Corona charge needle plate is silver or copper or gold or aluminium, and the material of the Corona charge needle is tungsten or cadmium or nickel or iron.
6. a kind of multi-layer electret melt-blown non-woven material one-step method preparation facilities as described in claim 1, it is characterised in that: The needle point density of Corona charge needle is 8100-16000 pieces/square metre on the Corona charge needle plate.
CN201821641008.6U 2018-10-10 2018-10-10 A kind of multi-layer electret melt-blown non-woven material one-step method preparation facilities Active CN208949502U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821641008.6U CN208949502U (en) 2018-10-10 2018-10-10 A kind of multi-layer electret melt-blown non-woven material one-step method preparation facilities

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821641008.6U CN208949502U (en) 2018-10-10 2018-10-10 A kind of multi-layer electret melt-blown non-woven material one-step method preparation facilities

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CN208949502U true CN208949502U (en) 2019-06-07

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112226826A (en) * 2020-10-14 2021-01-15 广州坤立服装有限公司 Melt-blown fabric spouts a structure with filtering capability
CN114575035A (en) * 2022-02-15 2022-06-03 同为智造科技(广州)有限公司 Filter element manufacturing equipment and manufacturing process

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112226826A (en) * 2020-10-14 2021-01-15 广州坤立服装有限公司 Melt-blown fabric spouts a structure with filtering capability
CN114575035A (en) * 2022-02-15 2022-06-03 同为智造科技(广州)有限公司 Filter element manufacturing equipment and manufacturing process

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