CN208946600U - A kind of full-automatic injecting coating line - Google Patents
A kind of full-automatic injecting coating line Download PDFInfo
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- CN208946600U CN208946600U CN201821252256.1U CN201821252256U CN208946600U CN 208946600 U CN208946600 U CN 208946600U CN 201821252256 U CN201821252256 U CN 201821252256U CN 208946600 U CN208946600 U CN 208946600U
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- conveyer belt
- automatic injecting
- coating line
- rack
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Abstract
The utility model discloses a kind of full-automatic injecting coating lines, belong to injection molding production equipment field, the product for solving most injection moldings is respectively connected with the cast gate being connected with sprue, in the actual production process, manpower or machinery is needed to remove it, automated production efficiency is not only influenced to extend manufacture cycle, the problem of also will increase cost of labor, its key points of the technical solution are that, a kind of full-automatic injecting coating line, including injection molding machine, the mold of the injection molding machine includes dynamic model, cover half and ejecting mechanism, the ejecting mechanism includes the first liftout plate, second liftout plate and demoulding thimble, the ejecting mechanism further includes the first thimble for removing leftover bits at cast gate, the upper end of the production line is provided with manipulator, a kind of full-automatic injecting coating line disclosed by the utility model, required product can be directly obtained, produce plastic cement Product remove the cast gate for connecting the product and the mouth of a river in demoulding together, have saved human cost, have improved production efficiency.
Description
Technical field
The utility model relates to be molded production equipment, in particular to a kind of full-automatic injecting coating line.
Background technique
Polycarbonate products mostly use Shooting Technique to form greatly, and injection molding is after melting plastic material by nozzle height
In the closed type cavity mould of speed injection required product shape, cured cooling and shaping, ejection die obtains the work of required product
Skill, wherein mold is indispensable significant components in injection molding, and the design of mold is most important for the quality of product.By
It is limited to the prior art, the product of majority injection molding at present is respectively connected with the cast gate being connected with sprue, and cast gate is not institute
The component part of product is needed, therefore in the actual production process, it needs manpower or machinery to remove it, then will collect required product
And recycle leftover pieces, automated production efficiency is not only influenced in this way and is extended manufacture cycle, and also will increase cost of labor, therefore,
There is also certain rooms for improvement.
Utility model content
The purpose of the utility model is to provide a kind of full-automatic injecting coating lines, can directly obtain required product, make
Plastic cement products remove the cast gate for connecting the product and the mouth of a river in demoulding together, and the setting of conveyer belt and manipulator can be with
The process for manually reducing plastic cement products production is directly replaced, human cost has been saved, has improved production efficiency.
The above-mentioned technical purpose of the utility model has the technical scheme that
A kind of full-automatic injecting coating line, including injection molding machine, the mold of the injection molding machine include dynamic model, cover half and ejector
Structure, is formed with a closed forming cavity between the dynamic model and cover half, the ejecting mechanism includes the first liftout plate, the second liftout plate
And demoulding thimble, the ejecting mechanism further include the first thimble for removing leftover bits at cast gate, the production line it is upper
End is provided with the manipulator that can be moved with tri- directions X, Y, Z for taking leftover bits.
Using the above scheme, by the setting of demoulding thimble and the first thimble, it can make plastic cement products will even in demoulding
The cast gate and the mouth of a river for connecing the product remove together, to directly obtain required product, and the setting of conveyer belt and manipulator
The process for manually reducing plastic cement products production can be directly replaced, human cost has been saved, has improved production efficiency.
Preferably, the dynamic model and the cover half are in being vertically arranged, the bottom of the dynamic model and the cover half is provided with
Accept the conveyer belt of shaped article.
Using the above scheme, it by the setting of conveyer belt, falls on conveyer belt after product stripping and is moved with conveyer belt naturally
It is dynamic, remove simultaneously mobile product of manually taking from, it is easy to operate, safe and efficient.
Preferably, the top of first thimble has wedge angle.
Using the above scheme, the setting of wedge angle so that each cast gate and product junction form wedge angle recess, convenient for product with
Defective material separation at cast gate.
Preferably, the sharp corner of first thimble is provided with blade.
Using the above scheme, the setting of blade, so that wedge angle is sharper, in die sinking, manipulator clamping product is had
The wedge angle of blade is more easier so that product is separated with the defective material at cast gate.
Preferably, the conveyer belt include rack, positioned at rack both ends rotating roller, be set to two rotating rollers
Between conveyer belt, one end of one of rotating roller be provided with drive the rotating roller rotation driving motor, the rack appoint
The sliding of meaning one end is connected with the second sliding block for being symmetricly set on the rack two sides, close to described turn of second sliding block one end
Dynamic roller is rotatably connected between two second sliding blocks, and restricted second sliding block is arranged in the rack along conveyer belt transmission side
To the sliding rail of sliding, the second sliding block of driving is provided in the rack in the driving device moved in sliding rail.
Using the above scheme, by the setting of the second sliding block and driving device, the second sliding block is passed along conveyer belt on the slide rail
It driving when defeated direction slides and is slid with the rotating roller of the second sliding block rotation connection, rotation rod changes with respect to the position of rack,
So that the spacing of two rotation rods changes, to realize the tension for adjusting conveyer belt.
Preferably, being provided with the clamping groove along conveyer belt transmission direction in the rack, it is arranged on second sliding block
There is the gag lever post being plugged in clamping groove.
Using the above scheme, by the setting of gag lever post, gag lever post is plugged in clamping groove to support the second sliding block, is reduced
Pressure of the sliding rail by the second sliding block, to extend the service life of sliding rail.
Preferably, definition is provided on a side frame of the second sliding block along conveyer belt transmission direction and in far from conveyer belt
Side wall be first end face, multiple sliceable limited blocks of the restricted gag lever post position of setting, the limit in the clamping groove
Position bar is connected to adjacent limited block far from the side of first end face.
Using the above scheme, by the setting of limited block, in cylinder or oil cylinder behind the position for having adjusted rotating roller not work
Make, gag lever post is connected to limited block and further limits the position of the second sliding block, to realize the limitation of rotating roller position.
Preferably, being provided with the containing box placed for limited block in the rack.
Using the above scheme, when limited block is not used in clamping gag lever post, extra limited block is placed in containing box,
It is not easy to lose to be stored, and used convenient for next time.
Preferably, the frame upper end two sides are arranged with the guide roller set formed by multiple deflector rolls, the guide roller set respectively
It is inclined to set, the conveyer belt is connected to the guide roller set and is formed among conveyer belt fluted.
Using the above scheme, by the setting of groove, when falling to conveyer belt after product stripping, enable product to defeated
It send band intermediate aggregation, causes to damage so that product be avoided to fall from conveyer belt.
Preferably, the discharge end bottom of the conveyer belt is provided with the inclined-plane of taking product and is arranged in the bottom on inclined-plane
There is the packing case of accommodating product.
Using the above scheme, by the setting on inclined-plane, certain buffer function can be played, in product by high conveyer belt
On when falling in packing case, it can be slowed down and fall speed, so that product be avoided to be broken.
In conclusion the utility model has the following beneficial effects:
1. the demoulding thimble of the injection mold of the utility model is divided into two kinds, the thimble at neighbouring cast gate is provided with wedge angle,
This kind setting can make plastic cement products remove the cast gate for connecting the product and the mouth of a river together in demoulding, can directly obtain institute
The product needed, and the setting of conveyer belt and manipulator can directly replace the process for manually reducing plastic cement products production, section
About human cost, improves production efficiency;
2. passing through the setting of the second sliding block and driving device, when the second sliding block slides along conveyer belt transmission direction on the slide rail
It drives and is slid with the rotating roller of the second sliding block rotation connection, rotation rod changes with respect to the position of rack, so that two rotations
The spacing of rod changes, to realize the tension for adjusting conveyer belt.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of full-automatic injecting coating line in the present embodiment;
Fig. 2 is the structural schematic diagram of injection machine mould in the present embodiment;
Fig. 3 is the structural schematic diagram of full-automatic injecting coating line in the present embodiment;
Fig. 4 is the enlarged diagram in Fig. 3 at A;
Fig. 5 is the enlarged diagram in Fig. 3 at B;
Fig. 6 is the structural schematic diagram of the second sliding block in the present embodiment.
In figure: 1, injection molding machine;11, dynamic model;12, cover half;13, ejecting mechanism;131, the first liftout plate;1311, slideway;
1312, the first sliding block;132, the second liftout plate;133, demoulding thimble;134, the first thimble;2, manipulator;3, conveyer belt;31,
Rack;311, sliding rail;312, clamping groove;313, limited block;32, rotating roller;33, conveyer belt;34, inclined-plane;4, driving motor;5,
Deflector roll;6, the second sliding block;61, gag lever post;7, driving device;8, containing box;9, packing case.
Specific embodiment
The utility model is described in further detail below in conjunction with attached drawing.
A kind of full-automatic injecting coating line disclosed in the present embodiment, as shown in Figure 1, including injection molding machine 1, manipulator 2 and biography
Band 3 is sent, the mold of the injection molding machine 1 includes that dynamic model 11, cover half 12 and ejecting mechanism 13, wherein dynamic model 11 and cover half 12 are in set vertically
It sets, conveyer belt 3 is set to the bottom of dynamic model 11 and cover half 12 for accepting the product of injection molding.
A closed forming cavity is cooperatively formed between dynamic model 11 and cover half 12 combined with Figure 1 and Figure 2, ejecting mechanism 13 includes
First liftout plate 131, the second liftout plate 132, demoulding thimble 133 and the first thimble for removing leftover bits at cast gate
134;First liftout plate 131 includes slideway 1311 and the first sliding block 1312 being arranged on the slideway 1311, and demoulding thimble 133 is solid
It is scheduled on the first sliding block 1312;First liftout plate 131 drives demoulding thimble 133, and the second liftout plate 132 drives the first thimble 134,
When demoulding, the first liftout plate 131 is acted prior to the second liftout plate 132;Wherein the top of the first thimble 134 is set in the position of cast gate
It is equipped with wedge angle, and sharp corner is provided with blade.Wherein, the upper end of production line, which is provided with, to be used for tri- direction movements of X, Y, Z
Take the manipulator 2 of leftover bits.
In conjunction with shown in Fig. 3 and Fig. 4, conveyer belt 3 include rack 31, positioned at 31 both ends of rack rotating roller 32, be set to two
Conveyer belt 33 between a rotating roller 32, one end of one of rotating roller 32 are provided with the driving for driving the rotating roller 32 rotation
Motor 4 is arranged with the guide roller set formed by multiple deflector rolls 5 in the upper end two sides of rack 31 respectively, and guide roller set is inclined to set, defeated
Send band 33 be connected to guide roller set and in conveyer belt 3 it is intermediate formed it is fluted so that product is fallen in transmission in conveyer belt 33
Groove in so that product transmission when do not fall out.
In conjunction with shown in Fig. 5 and Fig. 6, the sliding of 31 any end of rack is connected with the second cunning for being symmetricly set on 31 two sides of rack
Block 6, the rotating roller 32 close to 6 one end of the second sliding block is located between two the second sliding blocks 6, and 32 axial ends of rotating roller and two
A second sliding block 6 is rotatablely connected respectively, and the cunning that restricted second sliding block 6 slides along 33 transmission direction of conveyer belt is arranged in rack 31
Rail 311 is provided with the second sliding block 6 of driving in rack 31 in the driving device 7 moved in sliding rail 311;Wherein driving device 7 can be with
For cylinder or oil cylinder, or the screw rod being threadedly engaged with the second sliding block 6 is provided in one end of screw rod and drives screw turns
Handwheel, the present embodiment drives the sliding of the second sliding block 6 using cylinder or oil cylinder.
For the position for limiting the second sliding block 6, avoid when cylinder or oil cylinder do not work, the second sliding block 6 is due to being conveyed
Effect with 33 power and towards another rotating roller 32 slide, definition be provided on a side frame 31 of the second sliding block 6 along conveying
It is first end face with 33 transmission directions and in the side wall far from conveyer belt 33, is provided in rack 31 is passed along conveyer belt 33 at this time
The clamping groove 312 in defeated direction is provided with the gag lever post 61 being plugged in clamping groove 312, gag lever post 61 and second on the second sliding block 6
Sliding block 6 is wholely set, and multiple sliceable limited blocks 313 of restricted 61 position of gag lever post are arranged in clamping groove 312, limit
Bar 61 is connected to adjacent limited block 313 far from the side of first end face, by the setting of limited block 313, exists in cylinder or oil cylinder
It does not work after having adjusted the position of rotating roller 32, gag lever post 61 is connected to the position that limited block 313 further limits the second sliding block 6
It sets, to realize the limitation of 32 position of rotating roller;The containing box 8 placed for limited block 313 is additionally provided in rack 31.
As shown in figure 3, the discharge end bottom of conveyer belt 3 is provided with the inclined-plane 34 of taking product and sets in the bottom on inclined-plane 34
It is equipped with the packing case 9 of accommodating product, the setting on inclined-plane 34 can play certain buffer function, in product by high conveyer belt
When being fallen on 33 in packing case 9, it can be slowed down and fall speed, so that product be avoided to be broken.
When using the injection mold injection molding product, which heats the plastic material of state through gate
In the hermetic type chamber that high speed spray is cooperatively formed to dynamic model 11 and cover half 12, in hermetic type chamber plastic material cooling and solidifying at
After type, the intracavitary formation plastic cement products of type are connected with the runner of sprue connection and each cast gate with product, due to from the demoulding top
Needle 133 projects to the effect of the wedge angle in hermetic type chamber, and each cast gate and product junction form wedge angle recess.Then cover half 12 with
Dynamic model 11 separates, and manipulator 2 catches the cast gate of product, and the demoulding thimble 133 in the first liftout plate 131 of the ejecting mechanism 13 is sliding
Product is ejected into dynamic model 11 out, in the process, the wedge angle recess stress at cast gate is concentrated, it is broken under ejecting force effect,
Required product isolates and falls off with cast gate, and required product is slid by the slope being arranged below injection molding machine 1 to conveyer belt 33, and then the
The driving of two liftout plates 132 ejects remaining leftover pieces with angular thimble, is grasped by manipulator 2 to neighbouring waste recovery
Case.
Two kinds of thimble is different according to the different numbers of product design, attached drawing only for this example demonstrates that.
This specific embodiment is only the explanation to the utility model, is not limitations of the present invention, ability
Field technique personnel can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but
As long as all by the protection of Patent Law in the scope of the claims of the utility model.
Claims (10)
1. a kind of full-automatic injecting coating line, including injection molding machine (1), the mold of the injection molding machine (1) includes dynamic model (11), cover half
(12) and ejecting mechanism (13) a closed forming cavity, the ejecting mechanism, are formed between the dynamic model (11) and cover half (12)
It (13) include the first liftout plate (131), the second liftout plate (132) and demoulding thimble (133), it is characterized in that: the ejecting mechanism
(13) further include the first thimble (134) for removing leftover bits at cast gate, the upper end of the production line be provided with can with X,
Y, the manipulator (2) for taking leftover bits is moved in tri- directions Z.
2. a kind of full-automatic injecting coating line according to claim 1, it is characterized in that: the dynamic model (11) and the cover half
(12) in being vertically arranged, the bottom of the dynamic model (11) and the cover half (12) is provided with the conveyer belt (3) for accepting shaped article.
3. a kind of full-automatic injecting coating line according to claim 1, it is characterized in that: the top of first thimble (134)
Portion has wedge angle.
4. a kind of full-automatic injecting coating line according to claim 3, it is characterized in that: the point of first thimble (134)
Blade is provided at angle.
5. a kind of full-automatic injecting coating line according to claim 2, it is characterized in that: the conveyer belt (3) includes rack
(31), it is located at the rotating roller (32) at rack (31) both ends, the conveyer belt (33) being set between two rotating rollers (32),
In a rotating roller (32) one end be provided with drive the rotating roller (32) rotation driving motor (4), the rack (31) appoint
The sliding of meaning one end is connected with the second sliding block (6) for being symmetricly set on the rack (31) two sides, close to second sliding block (6) one
The rotating roller (32) at end is rotatably connected between two second sliding blocks (6), is arranged on the rack (31) restricted
It is sliding to be provided with driving second on the rack (31) for the sliding rail (311) that second sliding block (6) slides along conveyer belt (33) transmission direction
Block (6) is in the driving device (7) moved in sliding rail (311).
6. a kind of full-automatic injecting coating line according to claim 5, it is characterized in that: being provided with edge in the rack (31)
The clamping groove (312) of conveyer belt (33) transmission direction is provided on second sliding block (6) and is plugged in clamping groove (312)
Gag lever post (61).
7. a kind of full-automatic injecting coating line according to claim 6, it is characterized in that: definition is provided with the second sliding block (6)
A side frame (31) on along conveyer belt (33) transmission direction and in far from conveyer belt (33) side wall be first end face, the card
Multiple sliceable limited blocks (313) of restricted gag lever post (61) position of setting, the gag lever post (61) are remote in access slot (312)
Adjacent limited block (313) is connected to from the side of first end face.
8. a kind of full-automatic injecting coating line according to claim 7, it is characterized in that: being provided with confession in the rack (31)
The containing box (8) that limited block (313) is placed.
9. a kind of full-automatic injecting coating line according to claim 5, it is characterized in that: the rack (31) upper end two sides point
It is not arranged with the guide roller set formed by multiple deflector rolls (5), the guide roller set is inclined to set, and the conveyer belt (33) is connected to institute
It states deflector roll (5) group and is formed among conveyer belt (3) fluted.
10. a kind of full-automatic injecting coating line according to claim 2, it is characterized in that: the discharge end of the conveyer belt (3)
Bottom is provided with the inclined-plane (34) of taking product and the bottom of inclined-plane (34) is provided with the packing case (9) of accommodating product.
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CN201821252256.1U CN208946600U (en) | 2018-08-03 | 2018-08-03 | A kind of full-automatic injecting coating line |
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CN201821252256.1U CN208946600U (en) | 2018-08-03 | 2018-08-03 | A kind of full-automatic injecting coating line |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111438884A (en) * | 2020-04-02 | 2020-07-24 | 常熟星科传动科技有限公司 | Material receiving device moulds plastics |
CN114012996A (en) * | 2021-11-08 | 2022-02-08 | 珠海格力智能装备有限公司 | Method and device for demoulding injection products and demoulding system |
-
2018
- 2018-08-03 CN CN201821252256.1U patent/CN208946600U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111438884A (en) * | 2020-04-02 | 2020-07-24 | 常熟星科传动科技有限公司 | Material receiving device moulds plastics |
CN114012996A (en) * | 2021-11-08 | 2022-02-08 | 珠海格力智能装备有限公司 | Method and device for demoulding injection products and demoulding system |
CN114012996B (en) * | 2021-11-08 | 2024-01-30 | 珠海格力智能装备有限公司 | Demolding method, device and demolding system for injection molding product |
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