CN208929670U - A kind of wireless key shell assembling equipment - Google Patents

Abstract

The utility model discloses a kind of wireless key shells to assemble equipment, including the first feeding device for placing rear cover cabinet joint, for placing the second feeding device of end cap, rear cover cabinet joint assembling mechanism, end cap assembling mechanism and conveying mechanism, the structure that rear cover cabinet joint assembling mechanism and end cap assembling mechanism pass through mold clamping carries out assembling production, it will be by front cover by conveying mechanism, the component and rear cover cabinet joint of pcb board and center composition are delivered to respectively in rear cover cabinet joint assembling mechanism, rear cover cabinet joint fastening is assembled on front cover, then the workpiece for completing rear cover cabinet joint assembling and end cap are delivered to respectively in end cap assembling mechanism by conveying mechanism, end cap is sleeved on the hull outside of wireless key to fix front cover and rear cover cabinet joint suit, to realize the shell of automatic assembling wireless key, it avoids exerting a force improper when man-made assembly and damaging zero Part, time saving and energy saving, production efficiency is higher, improves the quality stability of product.

Description

A kind of wireless key shell assembling equipment

Technical field

The utility model relates to automobile technical field, in particular to a kind of wireless key shell assembles equipment.

Background technique

In modern vehicle, electron controls technology using more and more extensive, as contemporary electronic product technology is rapidly created Newly, various electronic products are widely applied on vehicle, realize comprehensive change of Car Electronic Control technology.In recent years Come, no key starts/enters technology as a new technology and initially enters domestic passenger car market, has obtained the happiness of consumer Love.

Referring to Fig.1, general automobile-used wireless key includes front cover 11, center 13, rear cover cabinet joint 14, end cap 15 and PCB Plate 12,12 location and installation of pcb board between lid 11 and center 13, have on front cover 11 for pressing on pcb board 12 in front The key switch of contact, the button cell that accommodating is electrically connected with pcb board 12 on center 13, front cover 11 and rear cover cabinet joint 14 fasten Form the inner space for accommodating center 13 and pcb board 12.

The assembling production of current automobile-used wireless key is completely dependent on manually, during the installation process, is first put front cover 11 On the palm of the hand and make its cavity opening upwards, is sequentially placed into pcb board 12 and center 13 in lid 11 in front, is put into center 13 Then rear cover cabinet joint 14 is fastened on front cover 11 by button cell, finally the side of lid 11 and rear cover cabinet joint 14 is set with end in front Lid 15, to complete the assembling of the shell of wireless key.It is easy to exert a force improper and damage components when man-made assembly, man-made assembly Mode both expend physical strength, production efficiency is low, but influence product quality stability.

Utility model content

To solve the above-mentioned problems, the purpose of this utility model is to provide a kind of wireless key shells of automated production Assemble equipment.

The utility model be solve its technical problem and the technical solution adopted is that:

A kind of wireless key shell assembles equipment, comprising: rack is provided with first for placing rear cover cabinet joint in rack and supplies Expect device and the second feeding device for placing end cap；

Rear cover cabinet joint assembling mechanism comprising the first base being arranged on the rack is provided with the first lower die in first base, First lower die has the first die cavity of opening upwards, and the shape of first die cavity matches with front cover, and described first The first upper mold with the cooperation of the first lower die is movably set on pedestal, first upper mold is connected with its opposite first lower die of driving The first straight line driver of elevating movement, die cavity and the rear cover cabinet joint of the first upper mold match；

End cap assembling mechanism comprising the second base being arranged on the rack, second base are equipped with cover half, and cover half has The cover half die cavity of upper opening and side opening, the cover half die cavity are used to accommodate the wireless key after completing rear cover cabinet joint assembling, The second upper mold matched with cover half is movably set in second base, the second upper mold is connected with driving, and it is transported with respect to cover half lifting Dynamic second straight line driver, die cavity and the rear cover cabinet joint of the second upper mold match, and sliding is provided with a dynamic model in second base, move Mould, which is connected with, drives its driving device close to or far from the cover half, and it is dynamic that there is the dynamic model upper opening and side to be open Mould die cavity, the side opening of dynamic model die cavity and the side opening of cover half die cavity are opposite, and the dynamic model die cavity is for accommodating end cap；

Conveying mechanism can will be on the first feeding device positioned at the side of rear cover cabinet joint assembling mechanism and end cap assembling mechanism Rear cover cabinet joint be delivered in the first die cavity and the end cap on the second feeding device be delivered in the dynamic model die cavity.

The button cell assembling mechanism positioned at rear cover cabinet joint assembling mechanism side, the button cell are provided in the rack Assembling mechanism includes third pedestal, is had on the third pedestal for accommodating the component being made of front cover, pcb board and center Third die cavity, be provided with the pressing piece positioned at the top of third die cavity on the third pedestal, which is connected with driving The third linear actuator of its downward motion is additionally provided with the third feeding device for placing button cell in the rack, Button cell on third feeding device can be delivered on the semi-finished product on third die cavity by the conveying mechanism.

A kind of wireless key shell assembling equipment of the utility model further includes the finished product for placing the finished product after assembling Apparatus for placing, the conveying mechanism include a manipulator, first feeding device, the second feeding device, third feeding device, Button cell assembling mechanism, rear cover cabinet joint assembling mechanism, end cap assembling mechanism and finished product apparatus for placing are all distributed in manipulator Around, and the button cell assembling mechanism, rear cover cabinet joint assembling mechanism, end cap assembling mechanism and finished product apparatus for placing sequence are set It sets.

In one embodiment of the utility model, the side opening of the cover half die cavity and the side of dynamic model die cavity are open Between have perpendicular to dynamic model glide direction offset, the driving device includes the 4th straight line being arranged in second base Driver and the 5th linear actuator, the 4th linear actuator are connected to drive dynamic model close to or far from the cover half with dynamic model, The side for the end cap that 5th linear actuator can be resisted against on dynamic model is end cap to be fastened on wireless key completely.

Wherein, the structure one of first feeding device, the second feeding device, third feeding device and finished product apparatus for placing It causes, all includes a material frame, feed lifter plate is movably set on the material frame, be fed on lifter plate and be stacked with multiple material frames, Four corners of the material frame are all provided with the positioning column and an abutment sleeve extended downwardly that one upwardly extends, the material The abutment sleeve of frame can be sleeved on the positioning column for another material frame being disposed below, and several use are distributed in the material frame In the workpiece cavity of storage workpiece.

Preferably, it is provided with infrared inductor on the material frame, the probe height of the infrared inductor is slightly above position In the upper surface of the material frame of the top of feed lifter plate, for incuding the workpiece in material frame.

Further preferably, there are three be respectively used to incude first die cavity, the cover half die cavity for setting in the rack With the infrared reflection type sensor of the workpiece on the dynamic model die cavity.

The beneficial effects of the utility model are: wireless key shell assembling the first feeding device of equipment utilization of the above structure Rear cover cabinet joint and end cap are provided respectively with the second feeding device, the group that will be made of front cover, pcb board and center conveying mechanism Part and rear cover cabinet joint are delivered to respectively in rear cover cabinet joint assembling mechanism, and rear cover cabinet joint fastening is assembled on front cover, conveying is then passed through The workpiece for completing rear cover cabinet joint assembling and end cap are delivered in end cap assembling mechanism by mechanism respectively, and end cap is sleeved on wireless key Hull outside with by front cover and rear cover cabinet joint suit fix, to realize the shell of automatic assembling wireless key, avoid people Work exerts a force improper and damages components when assembling, and time saving and energy saving, production efficiency is higher, improves the quality stability of product.

Detailed description of the invention

The utility model is described in further detail with reference to the accompanying drawings and detailed description.

Fig. 1 is the structural schematic diagram of wireless car key；

Fig. 2 is the structural schematic diagram of utility model；

Fig. 3 is the structural schematic diagram of rear cover cabinet joint assembling mechanism；

Fig. 4 is the structural schematic diagram of end cap assembling mechanism；

Fig. 5 is the structural schematic diagram of conveying mechanism；

Fig. 6 is the structural schematic diagram of button cell assembling mechanism；

Fig. 7 is the structural representation of the first feeding device or the second feeding device or third feeding device or finished product apparatus for placing Figure.

Specific embodiment

Referring to Figure 1 to Figure 7, the utility model discloses a kind of wireless key shells to assemble equipment, comprising: rack 1, rack The first feeding device 20 for placing rear cover cabinet joint 14 and the second feeding device 30 for placing end cap 15 are provided on 1；Afterwards Cover assembling mechanism 40 comprising the first base 41 in rack 1 is set, the first lower die 42 is provided in first base 41, First lower die 42 has the first die cavity of opening upwards, the shape and the surface phase of front cover 11 of first die cavity Match, the first upper mold 43 with the cooperation of the first lower die 42 is movably set in the first base 41, first upper mold 43 connects There are its first straight line driver 44 with respect to 42 elevating movement of the first lower die of driving, die cavity and 14 phase of rear cover cabinet joint of the first upper mold 43 Matching, herein, first straight line driver 44 are a cylinder or piston cylinder, in other embodiments mode, first straight line driving Device 44 can also be replaced by the straight-line mechanism of stepper motor driving screw body oscilaltion；End cap assembling mechanism 50 comprising Second base 51 in rack 1 is set, and second base 51 is equipped with cover half 52, and there is cover half 52 upper opening and side to be open Cover half die cavity, the cover half die cavity, which is used to accommodate, completes the wireless key after rear cover cabinet joint assembles, and activity is set in second base 51 It is equipped with the second upper mold 53 matched with cover half 52, the second upper mold 53, which is connected with, drives it with respect to the second of 52 elevating movement of cover half Linear actuator 54, herein, second straight line driver 54 are a cylinder or piston cylinder, in other embodiments mode, second Linear actuator 54 can also be replaced by the straight-line mechanism of stepper motor driving screw body oscilaltion, the mould of the second upper mold 53 Chamber matches with rear cover cabinet joint 14, and sliding is provided with a dynamic model 55 in second base 51, and dynamic model 55 is connected with driving, and its is close or remote Driving device 56 from the cover half 52, the dynamic model die cavity that there is the dynamic model 55 upper opening and side to be open, dynamic model die cavity Side opening it is opposite with the side of cover half die cavity opening, the dynamic model die cavity is for accommodating end cap 15；Conveying mechanism 60, is located at Rear cover cabinet joint 14 on first feeding device 20 can be delivered to by the side of rear cover cabinet joint assembling mechanism 40 and end cap assembling mechanism 50 It is delivered in the dynamic model die cavity in first die cavity and by the end cap 15 on the second feeding device 30.

When assembling the shell of wireless key, first passing through conveying mechanism 60 will be by front cover 11, pcb board 12 and 13 group of center At component be placed in the first die cavity so that the surface of front cover 11 is bonded with the first die cavity, the cavity opening of front cover 11 Upwards, said modules can successively be stacked and be formed by front cover 11, pcb board 12 and 13 three of center, can also be by front cover 11 It is connected and fixed with center 13, and pcb board 12 is placed between the two, a rear cover cabinet joint is then extracted from the first feeding device 20 14 are transported in the first die cavity, and rear cover cabinet joint 14 is located at the top of center 13 and matches with front cover 11, by first straight line Driver 44 drives the first upper mold 43 to move downward to mold with the first lower die 42, so that the fastening of rear cover cabinet joint 14 is assembled in front It on lid 11, is then delivered in cover half die cavity by conveying mechanism 60 by the workpiece that rear cover cabinet joint 14 assembles is completed, from the second feed It extracts an end cap 15 in device 30 to be delivered in dynamic model die cavity, before end cap 15 is installed, first downwards by second upper mold 53 It is pressed on the rear cover cabinet joint 14 of wireless key, end cap 15 is then sleeved on the hull outside of wireless key to incite somebody to action by driving device Front cover 11 and the suit of rear cover cabinet joint 14 are fixed, to realize the shell of automatic assembling wireless key, avoid applying when man-made assembly Power is improper and damages components, and time saving and energy saving, production efficiency is higher, improves the quality stability of product.

More consolidated in order to enable end cap 15 is sleeved on the shell of wireless key, usually can end cap 15 side with Buckle structure is set between the side of front cover 11 or rear cover cabinet joint 14, herein, the side of end cap 15 is equipped with card slot, front cover 11 Or the side of rear cover cabinet joint 14 is equipped with fixture block, and in order to correspond to the installation of the buckle structure, in an implementation of the utility model In example, have between the side opening of the cover half die cavity and the side opening of dynamic model die cavity perpendicular to 55 glide direction of dynamic model Offset, the driving device include the 4th linear actuator 561 and the 5th linear actuator being arranged in second base 51 562, the 4th linear actuator 561 is connected to drive dynamic model 55 close to or far from the cover half 52, when assembling end cap with dynamic model 55 When 15, the 4th linear actuator 561 drives the end cap 15 on the dynamic model 55 close to wireless key, then, the 5th straight line Driver 562 moves along a straight line towards the direction for eliminating offset, and then the side for the end cap 15 being resisted against on dynamic model 55 will be will hold The card slot of 15 side of lid can be matched with the fixture block of wireless key side, so that the offset is eliminated, end cap 15 is complete It is fastened on wireless key.Herein, the 4th linear actuator and the 5th linear actuator are all a cylinder or piston cylinder, at it In his way of example, the 4th linear actuator and the 5th linear actuator can also be replaced by stepper motor driving screw body The straight-line mechanism of oscilaltion.The end cap assembling mechanism 50 of the above structure avoids pushing end cap 15 using single linear actuator It is easy to happen inconsistent phenomenon when being assembled on wireless key, leads to the generation of defective products, the structure serious forgiveness is higher, to ensure The normal work of end cap assembling mechanism.

It is arranged in the rack 1 as the further preferred of the utility model in order to realize full-automatic production and assembly There is the button cell assembling mechanism 70 positioned at 40 side of rear cover cabinet joint assembling mechanism, the button cell assembling mechanism 70 includes third Pedestal 71 has the third for accommodating the component being made of front cover 11, pcb board 12 and center 13 on the third pedestal 71 Die cavity 72, the pressing piece 73 positioned at the top of third die cavity 72 is provided on the third pedestal 71, and the pressing piece 73 is one Rods, lower end surface and the button cell of the rods match, which is connected with the third straight line for driving its downward motion Driver 74, herein, third linear actuator 74 are a cylinder or piston cylinder, in other embodiments mode, third straight line Driver 74 can also be replaced by the straight-line mechanism of stepper motor driving screw body oscilaltion, also set up in the rack 1 There is the third feeding device 80 for placing button cell, the conveying mechanism 60 can be by the button on third feeding device 80 Battery is delivered on the semi-finished product on third die cavity 72.Preferably, third feeding device 80 is located at button cell assembling mechanism 70 Lower section, facilitate conveying mechanism 60 extract third feeding device 80 on button cell.

Wireless key shell assembling equipment further includes the finished product apparatus for placing 90 for placing the finished product after assembling, described Conveying mechanism 60 includes a manipulator, first feeding device 20, the second feeding device 30, third feeding device 80, button Battery assembly mechanism 70, rear cover cabinet joint assembling mechanism 40, end cap assembling mechanism 50 and finished product apparatus for placing 90 are all distributed in machinery Around hand, facilitate the active strokes for reducing manipulator, improve production efficiency, in the present embodiment, which is six axis Manipulator, and button cell assembling mechanism 70, rear cover cabinet joint assembling mechanism 40, end cap assembling mechanism 50 and finished product apparatus for placing 90 Sequence is arranged.

The free end of the manipulator is provided with a rotating disc 61, which is distributed with three around its axial circumference and stretches Rod 62 is all provided with a Pneumatic suction cup 63 on each extension bar 62.The mode that Pneumatic suction cup 63 draws workpiece clamps work relatively The mode of part can more protect workpiece not to be damaged.

First feeding device 20, the second feeding device 30, third feeding device 80 and finished product apparatus for placing 90 knot Structure is all consistent, all includes a material frame 200, and feed lifter plate 21 is movably set on the material frame 200, expects to be provided on frame 200 The linear device 22 that driving feed lifter plate 21 moves up and down, herein, the linear device 22 is by a servo motor and screw rod machine Structure is constituted, and servo motor drives screw rod rotation, is fed on lifter plate 21 and is offered the tapped through hole to match with the screw thread of screw rod, Multiple material frames 23 are stacked on feed lifter plate 21, four corners of the material frame 23 are all provided with the positioning upwardly extended Column 231 and an abutment sleeve 232 extended downwardly, the abutment sleeve 232 of the material frame 23, which can be sleeved on, to be disposed below Another material frame 23 positioning column 231 on, be distributed in the material frame 23 several for storing the workpiece cavities 233 of workpiece. The shape of workpiece cavity 233 is different according to different workpiece, and the workpiece on the first feeding device 20 and finished product apparatus for placing 90 holds The chamfered shape of chamber and front cover or rear cover cabinet joint matches, the wheel profile of the workpiece cavity on the second feeding device 30 and end cap 15 Shape matches, and the workpiece cavity of third feeding device 80 and the shape of button cell match.Preferably, on the material frame 200 It is provided with infrared inductor 24, the probe height of the infrared inductor 24 is slightly above located at the top of feed lifter plate 21 Material frame 23 upper surface.The workpiece being placed on workpiece cavity 233 all protrudes from the upper surface of material frame 23, therefore, when one After workpiece extraction in material frame 23 finishes, infrared inductor 24 will the signal feed back to the industrial personal computer of the assembling equipment, Industrial personal computer controls manipulator again and removes empty material frame 23, is then fed the height distance that lifter plate 21 rises a material frame 23, from And realize automation continuous production.

As the preferred embodiment of the utility model, there are three be respectively used to incude described for setting in the rack 1 The infrared reflection type sensor 100 of one die cavity, cover half die cavity and the workpiece on dynamic model die cavity.The infrared reflection type sensor 100 are electrically connected with industrial personal computer, for detecting the workpiece of corresponding station, to examine whether the process is completed, then will Information feeds back to industrial personal computer, and then controls whether the process re-starts operation.

The above is only the preferred embodiments of the utility model, and therefore it does not limit the scope of the patent of the utility model, all Under the utility model design of the utility model, equivalent structure made based on the specification and figures of the utility model becomes It changes, is similarly included in other related technical fields in the scope of patent protection for being included in the utility model.

Claims (7)

1. a kind of wireless key shell assembles equipment characterized by comprising

Rack is provided with the first feeding device for placing rear cover cabinet joint and the second feed dress for placing end cap in rack It sets；

Rear cover cabinet joint assembling mechanism comprising the first base being arranged on the rack is provided with the first lower die in first base, described First lower die has the first die cavity of opening upwards, and the shape of first die cavity matches with front cover, the first base On be movably set with the first lower die cooperation the first upper mold, first upper mold be connected with driving its with respect to first lower die go up and down The first straight line driver of movement, die cavity and the rear cover cabinet joint of the first upper mold match；

End cap assembling mechanism comprising the second base being arranged on the rack, second base are equipped with cover half, and cover half has top The cover half die cavity of opening and side opening, the cover half die cavity complete the wireless key after rear cover cabinet joint assembles for accommodating, and second The second upper mold matched with cover half is movably set on pedestal, the second upper mold, which is connected with, drives it with respect to cover half elevating movement Second straight line driver, die cavity and the rear cover cabinet joint of the second upper mold match, and sliding is provided with a dynamic model in second base, and dynamic model connects It is connected to its driving device close to or far from the cover half of driving, the dynamic model mould that there is the dynamic model upper opening and side to be open Chamber, the side opening of dynamic model die cavity and the side opening of cover half die cavity are opposite, and the dynamic model die cavity is for accommodating end cap；

Conveying mechanism can will be after on the first feeding device positioned at the side of rear cover cabinet joint assembling mechanism and end cap assembling mechanism Cover is delivered in the first die cavity and the end cap on the second feeding device is delivered in the dynamic model die cavity.

2. a kind of wireless key shell according to claim 1 assembles equipment, it is characterised in that:

The button cell assembling mechanism positioned at rear cover cabinet joint assembling mechanism side, the button cell assembling are provided in the rack Mechanism includes third pedestal, has for accommodating the component being made of front cover, pcb board and center on the third pedestal Three die cavitys are provided with the pressing piece positioned at the top of third die cavity on the third pedestal, which is connected with driving under it The third linear actuator of movement is pressed, the third feeding device for placing button cell is additionally provided in the rack, it is described Button cell on third feeding device can be delivered on the semi-finished product on third die cavity by conveying mechanism.

3. a kind of wireless key shell according to claim 2 assembles equipment, it is characterised in that:

It further include the finished product apparatus for placing for placing the finished product after assembling, the conveying mechanism includes a manipulator, and described the One feeding device, the second feeding device, third feeding device, button cell assembling mechanism, rear cover cabinet joint assembling mechanism, end cap assembling Mechanism and finished product apparatus for placing are all distributed in around manipulator, and button cell assembling mechanism, rear cover cabinet joint assembling mechanism, End cap assembling mechanism and finished product apparatus for placing sequence are arranged.

4. a kind of wireless key shell according to claim 1 assembles equipment, it is characterised in that:

The side of the cover half die cavity, which is open, to be had between the opening of the side of dynamic model die cavity perpendicular to the inclined of dynamic model glide direction Shifting amount, the driving device include the 4th linear actuator and the 5th linear actuator being arranged in second base, and the 4th is straight Line drive is connected to drive dynamic model close to or far from the cover half with dynamic model, and the 5th linear actuator can be resisted against on dynamic model End cap side end cap to be fastened on wireless key completely.

5. a kind of wireless key shell according to claim 1 assembles equipment, it is characterised in that:

First feeding device, the second feeding device, third feeding device and finished product apparatus for placing all include a material frame, described It is movably set with feed lifter plate on material frame, is fed on lifter plate and is stacked with multiple material frames, four corners of the material frame are all set It is equipped with the positioning column and an abutment sleeve extended downwardly that one upwardly extends, the abutment sleeve of the material frame can be sleeved on On the positioning column for another material frame being disposed below, it is distributed in the material frame several for storing the workpiece cavity of workpiece.

6. a kind of wireless key shell according to claim 5 assembles equipment, it is characterised in that:

It is provided with infrared inductor on the material frame, the probe height of the infrared inductor is slightly above located at feed lifter plate The top material frame upper surface, for incuding the workpiece in material frame.

7. a kind of wireless key shell according to any claim from 1 to 6 assembles equipment, it is characterised in that:

There are three be respectively used to incude first die cavity, cover half die cavity and the workpiece on dynamic model die cavity for setting in the rack Infrared reflection type sensor.