CN208890506U - Flat wire winding, motor stator and motor - Google Patents

Flat wire winding, motor stator and motor Download PDF

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Publication number
CN208890506U
CN208890506U CN201821888261.1U CN201821888261U CN208890506U CN 208890506 U CN208890506 U CN 208890506U CN 201821888261 U CN201821888261 U CN 201821888261U CN 208890506 U CN208890506 U CN 208890506U
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China
Prior art keywords
flat wire
layer
conductive layer
adapter tube
wire winding
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CN201821888261.1U
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Chinese (zh)
Inventor
肖成健
高峰
杨晓琴
刘健宁
张小波
薛家宁
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Gree Electric Appliances Inc of Zhuhai
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Gree Electric Appliances Inc of Zhuhai
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Abstract

The utility model provides a kind of flat wire winding, motor stator and motor.The flat wire winding includes flat wire unit (1), and flat wire unit (1) includes flat wire voided layer (2).Flat wire winding according to the present utility model, the kelvin effect generated when can be substantially reduced flat wire winding delivery high current, while flat wire is reduced around composing type difficulty.

Description

Flat wire winding, motor stator and motor
Technical field
The utility model belongs to technical field of motors, and in particular to a kind of flat wire winding, motor stator and motor.
Background technique
New energy vehicle field is fast-developing in recent years, and competition is also growing day by day in industry, while new-energy automobile power is close The requirement of degree is also higher and higher.The power density for promoting main drive system from the technical point of view has Some Enterprises to propose concurrent Flat wire technical solution is opened up.
With advances in technology, the advantages that flat wire motor is able to widely apply universal, and copper factor is high, copper loss is small is filled Divide application, but therefore the series of problems such as caused kelvin effect, difficult forming are urgently to be resolved.
Utility model content
Therefore, the technical problem to be solved by the present invention is to provide a kind of flat wire winding, motor stator and motor, energy The kelvin effect generated when being enough substantially reduced flat wire winding delivery high current, while flat wire is reduced around composing type difficulty.
To solve the above-mentioned problems, the utility model provides a kind of flat wire winding, including flat wire unit, and flat wire unit includes Flat wire voided layer.
Preferably, flat wire voided layer extends along the length direction of flat wire unit.
Preferably, flat wire voided layer runs through the flat wire unit where the flat wire voided layer along its length.
Preferably, flat wire unit further includes flat wire insulating layer and flat wire conductive layer, and flat wire insulating layer is set in flat wire conduction Layer is outer, and flat wire voided layer is located in flat wire conductive layer, and is spaced apart with flat wire insulating layer by flat wire conductive layer.
Preferably, circumferentially thickness is uniform for flat wire insulating layer;And/or circumferentially thickness is uniform for flat wire conductive layer.
Preferably, the cross sectional shape of flat wire insulating layer, flat wire conductive layer and flat wire voided layer is all the same.
Preferably, the cross sectional shape of flat wire insulating layer, flat wire conductive layer and flat wire voided layer is rectangle, circle, ellipse Or triangle.
Preferably, coolant liquid is filled in flat wire voided layer.
Preferably, flat wire winding further includes the liquid electric connection for being connected to the end of flat wire unit.
Preferably, liquid electric connection includes adapter tube and the electric current being connected on adapter tube parted hair, the parted hair conductive layer of electric current parted hair It is conductively connected by adapter tube and flat wire unit.
Preferably, adapter tube includes adapter tube insulating layer, adapter tube conductive layer and adapter tube voided layer, and flat wire conductive layer is socketed in adapter tube In conductive layer, and with adapter tube conductive layer conductive contact, adapter tube voided layer communicates with flat wire voided layer.
Preferably, parted hair conductive layer and adapter tube conductive layer conductive contact.
Preferably, the both ends of adapter tube are provided with expansion-head.
Preferably, coolant liquid is insulating liquid.
Another aspect according to the present utility model provides a kind of motor stator, including stator core and flat wire winding, should Flat wire winding is above-mentioned flat wire winding, and flat wire winding is arranged in the winding wire slot of stator core.
It is according to the present utility model in another aspect, provide a kind of motor, including motor stator, which is above-mentioned Motor stator.
Flat wire winding provided by the utility model, including flat wire unit, flat wire unit include flat wire voided layer.Using packet After the flat wire unit for including flat wire voided layer, hollow flat wire winding can be formed, so as to be substantially reduced delivery high current When the kelvin effect that generates, save winding material, reduce winding cost, simultaneously because use hollow flat wire winding, into When row flat wire bending, since flat wire unit is hollow, bending resistance is reduced, and is more easier bending and molding, solves offline, torsion Flat wire process difficulties well known to first-class industry reduce flat wire around composing type difficulty, improve flat wire winding shaping efficiency.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the flat wire winding of the utility model first embodiment;
Fig. 2 is the E-E of Fig. 1 to sectional structure chart;
Fig. 3 is the sectional structure chart of the flat wire unit of the flat wire winding of the utility model first embodiment;
Fig. 4 is the schematic perspective view of the flat wire winding of the utility model second embodiment;
Fig. 5 is the E-E of Fig. 4 to sectional structure chart;
Fig. 6 is the sectional structure chart of the flat wire unit of the flat wire winding of the utility model second embodiment;
Fig. 7 is the liquid electric connection three-dimensional structure diagram of the flat wire winding of the utility model first embodiment;
Fig. 8 is the F-F of Fig. 7 to sectional structure chart;
Fig. 9 is the three-dimensional structure diagram of the motor stator of the utility model embodiment;
Figure 10 is the G-G of Fig. 9 to sectional structure chart.
Appended drawing reference indicates are as follows:
1, flat wire unit;2, flat wire voided layer;3, flat wire insulating layer;4, flat wire conductive layer;5, liquid electric connection;6, it takes over; 7, electric current parted hair;8, expansion-head;9, stator core;10, winding wire slot;11, adapter tube insulating layer;12, adapter tube conductive layer;13, it connects Pipe voided layer.
Specific embodiment
In conjunction with referring to shown in Fig. 1 to Figure 10, flat wire winding includes flat wire unit 1, and flat wire unit 1 includes flat wire voided layer 2.
After using the flat wire unit 1 for including flat wire voided layer 2, hollow flat wire winding can be formed, so as to The kelvin effect generated when being substantially reduced delivery high current, saves winding material, reduces winding cost, simultaneously because using sky The flat wire winding of the heart, when carrying out flat wire bending, since flat wire unit 1 is hollow, bending resistance is reduced, and is more easier bending Molding solves flat wire process difficulties well known to the offline, industries such as turn one's head, reduces flat wire around composing type difficulty, improve flat Line winding group shaping efficiency.
Preferably, flat wire voided layer 2 extends along the length direction of flat wire unit 1, can be in the inside shape of flat wire unit 1 The kelvin effect generated at the flat wire voided layer 2 of greater depth, when to reducing delivery high current to a greater degree.Flat wire is hollow Layer 2 can be arranged with merogenesis, since flat wire unit 1 is after more piece plug division is inserted into winding wire slot 10, to be welded by weld part Together, therefore flat wire voided layer 2 can be set in every section plug division, be not connected between the flat wire voided layer 2 of adjacent segments, from And welding difficulty is reduced, while the kelvin effect of flat wire winding entirety is effectively reduced.
Preferably, flat wire voided layer 2 runs through the flat wire unit 1 where the flat wire voided layer 2 along its length, so as to So that single-phase flat wire unit 1 is penetrated through by flat wire voided layer 2 completely, so that entire flat wire unit 1 can be effectively reduced fortune The kelvin effect generated when carrying high current improves the working performance of flat wire winding.
In the present embodiment, flat wire unit 1 further includes flat wire insulating layer 3 and flat wire conductive layer 4, and flat wire insulating layer 3 is arranged Outside flat wire conductive layer 4, flat wire voided layer 2 is located in flat wire conductive layer 4, and is spaced with flat wire insulating layer 3 by flat wire conductive layer 4 It opens.Wherein flat wire voided layer 2 is for reducing the kelvin effect of flat wire winding, and flat wire conductive layer 4 is for carrying current, flat wire insulation Layer 3 can be made of insulation baking vanish or wrapped with insulation is formed.
Circumferentially thickness is uniform for flat wire insulating layer 3;And/or circumferentially thickness is uniform for flat wire conductive layer 4, so as to protect The molding flat wire unit 1 of card institute has good structural behaviour, balanced electric conductivity and stable working performance.
Preferably, the cross sectional shape of flat wire insulating layer 3, flat wire conductive layer 4 and flat wire voided layer 2 is all the same, and flat wire is exhausted Edge layer 3 is set in outside flat wire conductive layer 4, and flat wire voided layer 2 is process in the center of flat wire conductive layer 4, so that Flat wire unit 1 forms stable hollow structure.Preferably, flat wire voided layer 2, flat wire insulating layer 3 and flat wire conductive layer 4 are Cross section structure.
Preferably, the cross sectional shape of flat wire insulating layer 3, flat wire conductive layer 4 and flat wire voided layer 2 is rectangle, circle, ellipse Shape or triangle.
Preferably, it is filled with coolant liquid in flat wire voided layer 2, can be delivered by the flat wire voided layer 2 of flat wire unit 1 cold But liquid, can be rapidly by the internal cooling of flat wire unit 1, to greatly improve the cooling effect of winding element, heat allowable is negative Lotus can further increase in the prior art.
Flat wire winding further includes the liquid electric connection 5 for being connected to the end of flat wire unit 1.
Liquid electric connection 5 includes adapter tube 6 and the electric current being connected on adapter tube 6 parted hair 7, and the parted hair conductive layer of electric current parted hair 7 is logical It crosses adapter tube 6 and flat wire unit 1 is conductively connected.Electric current 7 is connected to one by welding manner with adapter tube 6 separately, is realized Flowing in or out on electric current to coil windings.
Preferably, adapter tube 6 include adapter tube insulating layer 11, adapter tube conductive layer 12 and adapter tube voided layer 13,4 sets of flat wire conductive layer Connect in adapter tube conductive layer 12, and with 12 conductive contact of adapter tube conductive layer, adapter tube voided layer 13 communicates with flat wire voided layer 2.? In the present embodiment, the shape of the cross sectional shape and flat wire conductive layer 4 of adapter tube voided layer 13 matches, and size is essentially identical, makes Flat wire unit 1 is obtained after peelling off flat wire insulating layer 3, can be inserted into adapter tube voided layer 13 by flat wire conductive layer 4, and with Electrical connection is realized between adapter tube conductive layer 12.
Preferably, parted hair conductive layer and 12 conductive contact of adapter tube conductive layer, so as to be realized by adapter tube conductive layer 12 Electric current transmission between parted hair conductive layer and flat wire unit 1, and then realize the shunting and interflow function of coolant liquid and electric current.At this In embodiment, parted hair conductive layer is coated with insulating layer, and link slot is offered on adapter tube 6, and electric current parted hair 7 is arranged in the connection At slot, the link slot with a thickness of can cut adapter tube insulating layer 11 and expose adapter tube conductive layer 12 so that being arranged at this The parted hair conductive layer of the electric current parted hair 7 at place can be welded and fixed between adapter tube conductive layer 12.Insulating cement can also be passed through herein Band etc. is wound, to prevent that current leakage occurs at electric current parted hair 7 and the link position of adapter tube 6.
Preferably, the both ends of adapter tube 6 are provided with expansion-head 8.The both ends of each liquid electric connection 5 are respectively arranged with an expansion First 8, expansion-head 8 is processed by special tube tooling, and one end expansion-head 8 is connect with the feed liquor port of cooling system, in addition The expansion-head 8 of one end is connect with flat wire unit 1, so realizes introducing or export of the coolant liquid from winding element.
Preferably, coolant liquid is insulating liquid, so as to further increase the insulation performance of flat wire unit 1, facilitates reality The liquid electricity converging/diverging technology of existing flat wire winding.
Embodiment according to the present utility model, motor stator include stator core 9 and flat wire winding, and flat wire winding is above-mentioned Flat wire winding, flat wire winding is arranged in the winding wire slot 10 of stator core 9.
In the present embodiment, the lead of the flat wire unit 1 of the three-phase windings of motor stator connects with three liquid electric connections 5 respectively It connects, realizes the coolant liquid of flat wire unit 1 and the shunting of electric current and the interflow of each phase winding.
Motor includes motor stator, which is above-mentioned motor stator
Those skilled in the art will readily recognize that above-mentioned each advantageous manner can be free under the premise of not conflicting Ground combination, superposition.
The above is only the preferred embodiments of the present utility model only, is not intended to limit the utility model, all practical at this Made any modifications, equivalent replacements, and improvements etc., should be included in the guarantor of the utility model within novel spirit and principle Within the scope of shield.Above are merely preferred embodiments of the utility model, it is noted that for the ordinary skill of the art For personnel, without deviating from the technical principle of the utility model, several improvements and modifications can also be made, these improvement It also should be regarded as the protection scope of the utility model with modification.

Claims (16)

1. a kind of flat wire winding, which is characterized in that including flat wire unit (1), the flat wire unit (1) includes flat wire voided layer (2)。
2. flat wire winding according to claim 1, which is characterized in that the flat wire voided layer (2) is along the flat wire list The length direction of first (1) extends.
3. flat wire winding according to claim 2, which is characterized in that the flat wire voided layer (2) is run through along its length The flat wire unit (1) where the flat wire voided layer (2).
4. flat wire winding according to any one of claim 1 to 3, which is characterized in that the flat wire unit (1) further includes Flat wire insulating layer (3) and flat wire conductive layer (4), the flat wire insulating layer (3) is set in the flat wire conductive layer (4) outside, described Flat wire voided layer (2) is located in the flat wire conductive layer (4), and with the flat wire insulating layer (3) by the flat wire conductive layer (4) It is spaced apart.
5. flat wire winding according to claim 4, which is characterized in that circumferentially thickness is uniform for the flat wire insulating layer (3); And/or circumferentially thickness is uniform for the flat wire conductive layer (4).
6. flat wire winding according to claim 4, which is characterized in that the flat wire insulating layer (3), the flat wire conductive layer (4) and the cross sectional shape of the flat wire voided layer (2) is all the same.
7. flat wire winding according to claim 5, which is characterized in that the flat wire insulating layer (3), the flat wire conductive layer (4) and the cross sectional shape of the flat wire voided layer (2) is rectangle, circle, ellipse or triangle.
8. flat wire winding according to any one of claim 1 to 3, which is characterized in that filled out in the flat wire voided layer (2) Filled with coolant liquid.
9. flat wire winding according to claim 4, which is characterized in that the flat wire winding further includes being connected to the flat wire The liquid electric connection (5) of the end of unit (1).
10. flat wire winding according to claim 9, which is characterized in that the liquid electric connection (5) includes adapter tube (6) and connects The electric current parted hair (7) on the adapter tube (6) is connect, the parted hair conductive layer of the electric current parted hair (7) passes through adapter tube (6) and the institute State flat wire unit (1) conductive connection.
11. flat wire winding according to claim 10, which is characterized in that the adapter tube (6) include adapter tube insulating layer (11), Adapter tube conductive layer (12) and adapter tube voided layer (13), the flat wire conductive layer (4) are socketed in the adapter tube conductive layer (12), and With adapter tube conductive layer (12) conductive contact, the adapter tube voided layer (13) communicates with the flat wire voided layer (2).
12. flat wire winding according to claim 11, which is characterized in that the parted hair conductive layer and the adapter tube conductive layer (12) conductive contact.
13. flat wire winding according to claim 10, which is characterized in that the both ends of the adapter tube (6) are provided with expansion-head (8)。
14. flat wire winding according to claim 8, which is characterized in that the coolant liquid is insulating liquid.
15. a kind of motor stator, including stator core (9) and flat wire winding, which is characterized in that the flat wire winding is wanted for right Flat wire winding described in asking any one of 1 to 14, winding wire slot (10) of the flat wire winding setting in the stator core (9) In.
16. a kind of motor, including motor stator, which is characterized in that the motor stator is that motor described in claim 15 is fixed Son.
CN201821888261.1U 2018-11-15 2018-11-15 Flat wire winding, motor stator and motor Active CN208890506U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821888261.1U CN208890506U (en) 2018-11-15 2018-11-15 Flat wire winding, motor stator and motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821888261.1U CN208890506U (en) 2018-11-15 2018-11-15 Flat wire winding, motor stator and motor

Publications (1)

Publication Number Publication Date
CN208890506U true CN208890506U (en) 2019-05-21

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CN201821888261.1U Active CN208890506U (en) 2018-11-15 2018-11-15 Flat wire winding, motor stator and motor

Country Status (1)

Country Link
CN (1) CN208890506U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109301963A (en) * 2018-11-15 2019-02-01 珠海格力电器股份有限公司 Flat wire winding, motor stator and motor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109301963A (en) * 2018-11-15 2019-02-01 珠海格力电器股份有限公司 Flat wire winding, motor stator and motor

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