CN208848749U - The High Precision Automatic bobbin winder device of fuel injector - Google Patents
The High Precision Automatic bobbin winder device of fuel injector Download PDFInfo
- Publication number
- CN208848749U CN208848749U CN201821444124.9U CN201821444124U CN208848749U CN 208848749 U CN208848749 U CN 208848749U CN 201821444124 U CN201821444124 U CN 201821444124U CN 208848749 U CN208848749 U CN 208848749U
- Authority
- CN
- China
- Prior art keywords
- coil
- coiling
- control system
- fuel injector
- winding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Tension Adjustment In Filamentary Materials (AREA)
Abstract
A kind of High Precision Automatic bobbin winder device of fuel injector, be related to a kind of automatic coiling device, include for make tension keep stable tension control mechanism, on coil rack the main winding mechanism of coiling wire rod, for will be on the leading-out terminal of material winds to coil rack and after the last one leading-out terminal coiling by the coil tap winding mechanism of wire rod cutting, control system；The control system is connect with tension control mechanism, main winding mechanism, coil tap winding mechanism respectively.The utility model passes through the cooperation between tension control mechanism, main winding mechanism, coil tap winding mechanism and control system, speed and winding position of the coil in winding process can be precisely controlled, so that the line laid out is arranged, uniform, consistency is preferable, it can guarantee that the tightness of winding process middle line is suitable, meet requirement of the high-precision measuring fuel injector to coiling, also have the characteristics that precision is good, high-efficient, qualification rate is high, use easy to spread.
Description
Technical field
The utility model relates to a kind of automatic coiling device, especially a kind of High Precision Automatic bobbin winder device of fuel injector.
Background technique
In order to guarantee properties of product consistency, high-precision measuring fuel injector will not only protect the more demanding of bobbin winder device
The tightness for demonstrate,proving winding process middle line is suitable for, while to guarantee that coil configuration is in good order, guarantees that coil inductance, resistance etc. close
The consistency of bond parameter makes electromagnetic force, opening time and the shut-in time of fuel injector reach design requirement.But it is currently, domestic
The disadvantages of fuel injector manufacturer is mainly manual coiling, there are consistency poor, low precision, low efficiency is unable to satisfy high-precision
Measure requirement of the fuel injector to coiling.
Summary of the invention
Technical problem to be solved by the utility model is: a kind of High Precision Automatic bobbin winder device of fuel injector is provided, to meet
Requirement of the high-precision measuring fuel injector to coiling.
The technical solution for solving above-mentioned technical problem is: a kind of High Precision Automatic bobbin winder device of fuel injector includes: tension
Control mechanism, main winding mechanism, coil tap winding mechanism, control system；The control system respectively with tension control machine
Structure, main winding mechanism, the connection of coil tap winding mechanism.
The further technical solution of the utility model is: the tension control mechanism includes electronic tensile device, directive wheel,
The electronic tensile device is used to make the tension of wire rod in winding process to keep stablizing, and coil fitly coiling while can be kept away
It is slack and undisciplined or the case where break to exempt to occur coiling, which is mounted on pay off rack, and electronic tensile device and control system
Input/output terminal connection；The directive wheel is mounted on the top of coil tap winding mechanism, for being oriented to wire rod.
The further technical solution of the utility model is: the main winding mechanism includes wire-arranging mechanism, straight coiling
Skeleton bolt, Multi-axis high-precision servo motor, the wire-arranging mechanism can move forward and backward, which is used for directive wheel
On wire rod export side by side, wire-arranging mechanism includes the stepper motor that creel stand, driving creel stand are moved forward and backward, creel stand and stepping
The output axis connection of motor is uniformly provided with multiple winding displacement needles on creel stand；The straight coiling ring framework bolt quantity and winding displacement
Needle is consistent, is separately mounted to the lower section of corresponding winding displacement needle, the input terminal of each straight coiling ring framework bolt is respectively and positioned at casing
Each output axis connection of internal Multi-axis high-precision servo motor, be separately installed on each straight coiling ring framework bolt to around
The coil rack of line, Multi-axis high-precision servo motor, wire-arranging mechanism stepper motor input terminal respectively with the output of control system
End connection.
The further technical solution of the utility model is: the coil tap winding mechanism includes elevating mechanism, line
Head left/right movement device, broken string mechanism；The directive wheel is mounted on the top of elevating mechanism, and described the end of a thread moves left and right machine
Structure is mounted on elevating mechanism, which moves up and down drawing material winds to coil rack by left and right
Out on terminal；The broken string mechanism includes multiple pins for being uniformly mounted on straight coiling ring framework bolt side；The elevating mechanism,
The end of a thread left/right movement device, broken string mechanism are connect with the output end of control system respectively.
The further technical solution of the utility model is: the control system includes PLC, which is installed on rack
Enclosure interior.
Due to using the above structure, the High Precision Automatic bobbin winder device of the fuel injector of the utility model compared with prior art,
It has the advantages that
1. the line consistency laid out is good
Since the utility model includes tension control mechanism, main winding mechanism, coil tap winding mechanism, control system
System；The control system is connect with tension control mechanism, main winding mechanism, coil tap winding mechanism respectively.This is practical new
Type can be controlled precisely by the cooperation between tension control mechanism, main winding mechanism, coil tap winding mechanism and control system
Speed and winding position of the coil processed in winding process keep the line laid out arrangement uniform, in good order, and consistency is preferable, protects
The consistency for demonstrate,proving the key parameters such as coil inductance, resistance, makes electromagnetic force, opening time and the shut-in time of fuel injector reach design
It is required that.
2. the tightness of certifiable winding process middle line is suitable for
Since the utility model includes tension control mechanism, accurate control by the tension control mechanism to tension,
The tightness that can guarantee winding process middle line is suitable for allowing coil can fitly coiling while to avoid the occurrence of coiling slack and undisciplined or break
The case where.
Further, the tension control mechanism of the utility model includes electronic tensile device, directive wheel, wherein electronic tensile device
Tension force precision be ± 0.5g, pass through the high-precision electronic tensile device, it can be ensured that the tightness of winding process middle line.
3. meeting requirement of the high-precision measuring fuel injector to coiling
Since the utility model not only can guarantee that the tightness of winding process middle line is suitable for that the line laid out can also be made to arrange
Uniformly, in good order, consistency is preferable, guarantees the consistency of the key parameters such as coil inductance, resistance, makes the electromagnetism of fuel injector
Power, opening time and shut-in time reach design requirement.Therefore, the utility model can meet high-precision measuring fuel injector to coiling
Requirement.
4. precision is good
The tension control mechanism of the utility model uses tension force precision as the electronic tensile device of ± 0.5g, precision
Preferably.
In addition, the utility model, in coiling, the linkage of Multi-axis high-precision servo motor precise synchronization is to pass through multiaxis
Motor precise synchronization links model algorithm to realize, which can be precisely controlled speed and coiling of the coil in winding process
Position, make the line laid out arrangement uniformly it is neat, and the structure precision of wire-arranging mechanism 201 be 0.02 mm within, precision compared with
It is good.
5. high-efficient
The utility model by tension control mechanism, main winding mechanism, coil tap winding mechanism and control system it
Between cooperation, it can be achieved that coil automatic winding, relatively artificial coiling greatly improves work efficiency.
6. qualification rate is high
The utility model by tension control mechanism, main winding mechanism, coil tap winding mechanism and control system it
Between cooperation, it can be achieved that coil automatic winding, avoid human intervention, around come out line it is in good order, consistency is preferable,
Qualification rate is higher.
In addition, the utility model, in coiling two end line of skeleton, control system can also gently slow down automatically effectively keeps away
Exempt from line generating rejected product outside coil rack.
In the following, in conjunction with the accompanying drawings and embodiments to the technical characteristic of the High Precision Automatic bobbin winder device of the fuel injector of the utility model
It is further described.
Detailed description of the invention
Fig. 1: the main view of the High Precision Automatic bobbin winder device of the fuel injector of the utility model described in embodiment one,
Fig. 2: Fig. 1 left view
Fig. 3: Fig. 1 schematic perspective view.
In above-mentioned attached drawing, each the reference numerals are as follows:
1- tension control mechanism, 101- electronic tensile device, 102- directive wheel,
The main winding mechanism of 2-, 201- wire-arranging mechanism, 2011- winding displacement needle, the straight coiling ring framework bolt of 202-,
3- coil tap winding mechanism, 301- elevating mechanism, 302- the end of a thread left/right movement device,
303- broken string mechanism, 3031- pin,
4- pay off rack, 5- casing.
Specific embodiment
Embodiment one:
A kind of High Precision Automatic bobbin winder device of fuel injector, including tension control mechanism 1, main winding mechanism 2, coil tap around
Mechanism 3 processed；Control system；The control system respectively with tension control mechanism 1, main winding mechanism 2, coil tap curling machine
Structure 3 connects.Wherein:
The tension control mechanism 1 is used to make the tension of wire rod in winding process to keep stablizing, and allows coil can be fitly
It is slack and undisciplined or the case where break that coiling avoids the occurrence of coiling simultaneously.The tension control mechanism 1 includes electronic tensile device 101, directive wheel
102, electronic tensile device 101 is mounted on pay off rack 4, and the tension force precision of the electronic tensile device 101 is ± 0.5g, and electronics
Tensioner 101 is connect with the input/output terminal of control system；The directive wheel 102 is mounted on coil tap winding mechanism 3
Top, for being oriented to wire rod.
The main winding mechanism 2 is used for the coiling wire rod on coil rack, including wire-arranging mechanism 201, straight coiling bone
Frame bolt 202, Multi-axis high-precision servo motor, the wire-arranging mechanism 201 can move forward and backward, which is used for
Wire rod on directive wheel 102 is exported side by side, wire-arranging mechanism 201 includes the stepping electricity of creel stand, driving creel stand back-and-forth motion
The output axis connection of machine, creel stand and stepper motor is uniformly provided with multiple winding displacement needles 2011 on creel stand；The straight coiling
202 quantity of skeleton bolt and winding displacement needle 2011 are consistent, are separately mounted to the lower section of corresponding winding displacement needle 2011, each straight coiling bone
The input terminal of frame bolt 202 respectively be located at casing 5 inside Multi-axis high-precision servo motor each output axis connection, it is each
It is separately installed on straight coiling ring framework bolt 202 to the coil rack around wire rod, Multi-axis high-precision servo motor, wire-arranging mechanism
The input terminal of 201 stepper motors is connect with the output end of control system respectively.The structure precision of the wire-arranging mechanism 201 is
Within 0.02 mm.
The coil tap winding mechanism 3 is used for the leading-out terminal of material winds to coil rack, while most
Wire rod is cut off after the latter leading-out terminal coiling；The coil tap winding mechanism 3 includes elevating mechanism 301, the end of a thread left side
Move right mechanism 302, broken string mechanism 303；The directive wheel 102 is mounted on the top of elevating mechanism 301, and described the end of a thread is left
It moves right mechanism 302 to be mounted on elevating mechanism 301, which includes left and right flat-removing air cyclinder and position
Sensor, it is moved up and down by left and right will be on the leading-out terminal of material winds to coil rack；The broken string mechanism 303 is wrapped
Include multiple pins 3031 for being uniformly mounted on straight 202 side of coiling ring framework bolt；The elevating mechanism 301, the end of a thread move left and right machine
Structure 302, broken string mechanism 303 are connect with the output end of control system respectively.
The control system be used for the main winding mechanism 2 of coordinated control and coil tap winding mechanism 3, while realize to around
Threading speed and position accurately control in line process；The control system includes PLC, which is installed on the enclosure interior of rack.
The winding process of the utility model is as follows:
S1. waiting for the start
After wire rod carries out the stable regulation of tension by the electronic tensile device 101 of tension control mechanism 1, successively by guiding
The winding displacement needle 2011 of 102, wire-arranging mechanism 201 is taken turns, then is wound on the pin 3031 of broken string mechanism 303, at this time fuel injector high-precision
The standby waiting for the start production of automatic coiling device；
S2. first tap of coiling
After coil rack is sent to station and control system receives sign on, control system control coil tap coiling
The elevating mechanism 301 of mechanism 3 moves up and down and the end of a thread left/right movement device 302 moves left and right, the leading-out terminal on coil rack
Two taps of one end coiling in first tap；
S3. coiling
Control system controls main winding mechanism 2 and starts the coiling on coil rack, at this time Multi-axis high-precision servo electricity
The rotation of machine precise synchronization linkage moving-wire ring framework, while accurately collaboration is moved forward and backward with coiling lattice coil wire-arranging mechanism 201；
S4. second tap of coiling
The elevating mechanism 301 of control system control coil tap winding mechanism 3 moves up and down and the end of a thread left/right movement device
302 move left and right, second tap on coil rack in two taps of the other end coiling of leading-out terminal；
S5. break line treatment
The wire-arranging mechanism 201 of control system control coil tap winding mechanism 3 is moved forward and backward and the end of a thread left/right movement device
302 move left and right, and will carry out break line treatment after the pin 3031 of material winds to broken string mechanism 303；
S6. coil is taken away
The external automation charging and discharging mechanism of control system notice will be taken away around the coil made；Step S2 is repeated to step
S6 realizes continuous automatic production.
Claims (5)
1. a kind of High Precision Automatic bobbin winder device of fuel injector, it is characterised in that: include: tension control mechanism (1), main coil winding machine
Structure (2), coil tap winding mechanism (3), control system；The control system respectively with tension control mechanism (1), main coiling
Mechanism (2), coil tap winding mechanism (3) connection.
2. the High Precision Automatic bobbin winder device of fuel injector according to claim 1, it is characterised in that: the tension control machine
Structure (1) includes electronic tensile device (101), directive wheel (102), and the electronic tensile device (101) is for making winding process middle line
The tension of material keeps stablizing, allow coil can fitly coiling avoid the occurrence of that coiling is slack and undisciplined or the case where break, which opens simultaneously
Power device (101) is mounted on pay off rack (4), and electronic tensile device (101) is connect with the input/output terminal of control system；Described
Directive wheel (102) is mounted on the top of coil tap winding mechanism (3), for being oriented to wire rod.
3. the High Precision Automatic bobbin winder device of fuel injector according to claim 2, it is characterised in that: the main winding mechanism
It (2) include wire-arranging mechanism (201), straight coiling ring framework bolt (202), Multi-axis high-precision servo motor, the wire-arranging mechanism
(201) it can move forward and backward, the wire-arranging mechanism (201) for exporting the wire rod on directive wheel (102) side by side, wire-arranging mechanism
It (201) include the stepper motor of creel stand, driving creel stand back-and-forth motion, the output axis connection of creel stand and stepper motor, row
Multiple winding displacement needles (2011) are uniformly provided on coil holder；Straight coiling ring framework bolt (202) quantity and winding displacement needle (2011)
Unanimously, be separately mounted to the lower section of corresponding winding displacement needle (2011), the input terminal of each straight coiling ring framework bolt (202) respectively with
Each output axis connection of the Multi-axis high-precision servo motor internal positioned at casing (5), each straight coiling ring framework bolt (202)
On be separately installed with coil rack to coiling, the input terminal of Multi-axis high-precision servo motor, wire-arranging mechanism (201) stepper motor
It is connect respectively with the output end of control system.
4. the High Precision Automatic bobbin winder device of fuel injector according to claim 3, it is characterised in that: the coil tap around
Mechanism (3) processed includes elevating mechanism (301), the end of a thread left/right movement device (302), broken string mechanism (303)；The directive wheel
(102) it is mounted on the top of elevating mechanism (301), the end of a thread left/right movement device (302) is mounted on elevating mechanism (301)
On, which is moved up and down by left and right will be on the leading-out terminal of material winds to coil rack；Institute
The broken string mechanism (303) stated includes multiple pins (3031) for being uniformly mounted on straight coiling ring framework bolt (202) side；The lifting
Mechanism (301), the end of a thread left/right movement device (302), broken string mechanism (303) are connect with the output end of control system respectively.
5. the High Precision Automatic bobbin winder device of fuel injector according to claim 4, it is characterised in that: the control system packet
PLC is included, which is installed on the enclosure interior of rack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821444124.9U CN208848749U (en) | 2018-09-04 | 2018-09-04 | The High Precision Automatic bobbin winder device of fuel injector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821444124.9U CN208848749U (en) | 2018-09-04 | 2018-09-04 | The High Precision Automatic bobbin winder device of fuel injector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208848749U true CN208848749U (en) | 2019-05-10 |
Family
ID=66371518
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821444124.9U Active CN208848749U (en) | 2018-09-04 | 2018-09-04 | The High Precision Automatic bobbin winder device of fuel injector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208848749U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114388259A (en) * | 2022-01-13 | 2022-04-22 | 中国科学院电工研究所 | Jointless multi-cake coil winding machine |
-
2018
- 2018-09-04 CN CN201821444124.9U patent/CN208848749U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114388259A (en) * | 2022-01-13 | 2022-04-22 | 中国科学院电工研究所 | Jointless multi-cake coil winding machine |
| CN114388259B (en) * | 2022-01-13 | 2023-11-10 | 中国科学院电工研究所 | Non-joint multi-cake coil winding machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN208199975U (en) | Bobbin winder device is used in a kind of production of power supply line | |
| CN206069073U (en) | A kind of cable winding system | |
| CN108597860B (en) | Paying-off mechanism of winding machine and knotting-preventing wire-breaking method thereof | |
| CN201199481Y (en) | Miniature magnetic loop automatic coil-winding machine | |
| CN208848749U (en) | The High Precision Automatic bobbin winder device of fuel injector | |
| CN109166723A (en) | The High Precision Automatic bobbin winder device of fuel injector and its method | |
| CN101734523A (en) | Control system of thread winding machine | |
| CN110240005A (en) | A kind of back twist stranded wire apparatus of planetary coil winding machine | |
| CN112712979A (en) | Transformer with adjustable number of turns | |
| CN206742073U (en) | A kind of twisting mechanism | |
| CN204316283U (en) | Stator winder | |
| CN210608866U (en) | Winding equipment for multiple wire coils | |
| CN109119242A (en) | Fuel injector coil automatic assembly line | |
| CN209553584U (en) | A kind of Plastic Bandage automatic disconnecting device | |
| CN209481621U (en) | A kind of match extension wax apparatus | |
| CN213905126U (en) | Automatic stranded wire winding equipment | |
| CN108039801A (en) | The automatic winding-embedding machine of a kind of vehicle generator stator coil and around embedding method | |
| CN208922899U (en) | Fuel injector coil automatic assembly line | |
| CN207615564U (en) | One kind being used for core filaments pre-tightening apparatus | |
| CN209038742U (en) | A kind of " 8+0 " optical cable automatic coil winding machine | |
| CN208903743U (en) | Strand winder is used in a kind of processing of wire and cable | |
| CN107165418A (en) | Strapper conveying device and split type strapper | |
| CN112309708A (en) | Automatic stranded wire winding method and equipment | |
| CN205670505U (en) | A kind of Intelligent transformator coil winder | |
| CN209291683U (en) | A kind of automatic lifting line concentration mechanism for spandex yarn |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |