CN208790331U - A kind of high hopper of new type mortar - Google Patents
A kind of high hopper of new type mortar Download PDFInfo
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- CN208790331U CN208790331U CN201821465062.XU CN201821465062U CN208790331U CN 208790331 U CN208790331 U CN 208790331U CN 201821465062 U CN201821465062 U CN 201821465062U CN 208790331 U CN208790331 U CN 208790331U
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- bucket body
- hopper
- hopper bucket
- gate
- new type
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Abstract
The utility model discloses a kind of high hopper of new type mortar, solve in the prior art high hopper leakiness mortar, it is not easy to operate, conevying efficiency is low the problems such as.The utility model includes hopper bucket body, the outer wall on hopper bucket body top is equipped with walking mechanism, the outer wall of hopper bucket body lower part is equipped with gate mechanism and telescopic cylinder, one end of telescopic cylinder is connected with hopper bucket body, the other end is connected with gate mechanism, telescopic cylinder is connected with air compressor machine, gate mechanism is matched with the discharge port of hopper bucket body, the inside of hopper bucket body is equipped with rabbling mechanism, gate mechanism includes swing rod and gate sheet, one end of swing rod and hopper bucket body are hinged, the other end is hinged with gate sheet, the telescopic end of telescopic cylinder is connected with gate sheet, gate sheet is matched with the discharge port of hopper bucket body.The utility model eliminates difficult processing, gate gear mechanism at high cost, changes the closed gate mechanism of homostrobe plate into, and easy to operate, good airproof performance reduces mortar leakage.
Description
Technical field
The utility model relates to section of jurisdiction production technical fields, particularly relate to a kind of high hopper of new type mortar.
Background technique
With economic development, the quickening of urbanization process, the tunnels such as city underground, water conservancy and hydropower, highway, railway are required
Supporting is carried out in section of jurisdiction, and it is the innermost layer barrier in tunnel, dosage is very big that shield duct piece, which is the main mounting structure of shield-tunneling construction,.Cause
The production production capacity of this section of jurisdiction it has to be ensured that scene use.An important production equipment is exactly that high hopper mortar moves among these
Shipping unit.Therefore the movement efficiency of mortar board migration device how is improved, board migration device cost is reduced, is just produced at section of jurisdiction efficient
The key factor of rate.
High hopper conventional at present there are the problem of 1, high bunker gate mechanism be made of two panels gate gear mechanism, be closed
Gap is larger afterwards, is easy sand leakage slurry；2, gate folding power be to be provided by two hydraulic cylinders, it is also necessary to oil pump, fuel tank and
Various valve groups are easy aging oil leak over time；3, after gate mechanism oil cylinder limit switch failure, oil cylinder motor does not stop to be pressurized,
It is easy to cause motor to burn；4, high hopper is all manual operation control stroke at present, is easy to appear error, leads to mortar leakage outside
Portion；5, it is blocking not have to meeting rapid condensation for a long time for mortar.
Utility model content
For the deficiency in above-mentioned background technique, the utility model proposes a kind of high hoppers of new type mortar, solve existing
High hopper leakiness mortar in technology, it is not easy to operate, conevying efficiency is low the problems such as.
The technical solution of the utility model is achieved in that a kind of high hopper of new type mortar, including hopper bucket body, described
The outer wall on hopper bucket body top is equipped with walking mechanism, and the outer wall of hopper bucket body lower part is equipped with gate mechanism and telescopic cylinder,
One end of telescopic cylinder is connected with hopper bucket body, the other end is connected with gate mechanism, and telescopic cylinder and setting are in hopper bucket
Air compressor machine on body is connected, and gate mechanism is matched with the discharge port of hopper bucket body, and the inside of hopper bucket body is equipped with blender
Structure, the gate mechanism include swing rod and gate sheet, and one end of swing rod and hopper bucket body be hinged, the other end and gate sheet are hinged,
The telescopic end of telescopic cylinder is connected with gate sheet, and gate sheet is matched with the discharge port of hopper bucket body, walking mechanism, gate machine
Structure and air compressor machine are connected with controller.
The walking mechanism includes the wheel seat and driving motor being arranged on hopper bucket body outer wall, and wheel seat is symmetricly set on material
It struggles against on bucket body, traveling wheel is equipped in wheel seat, traveling wheel is connected by shaft, and driving motor is connected by retarder with shaft
It connects.
The rabbling mechanism includes setting in the intracorporal agitating shaft of hopper bucket, and one end of agitating shaft is stretched out hopper bucket body, stirred
The one end for mixing axis stretching hopper bucket body is connected with the stirring motor being arranged on hopper bucket body, and agitating shaft is stirred equipped with several groups
Mix leaf component.
The paddle component includes four and is telescopically connected to bar and four paddles, is telescopically connected to bar and circumferentially angularly sets
It sets on agitating shaft, is telescopically connected to bar and is vertically arranged with agitating shaft, paddle is inclined at the outer end for being telescopically connected to bar.
The side of the hopper bucket body is equipped with vibrating motor, the other side is equipped with limit switch, and vibrating motor is located at hopper bucket
The top of external wall.
The gate sheet is curved panel, and the upper surface of curved panel is equipped with rubber weather strip.
The beneficial effects of the utility model are as follows: 1, eliminating difficult processing, gate gear mechanism at high cost, change single lock into
The closed gate mechanism of door-plate, easy to operate, good airproof performance reduce mortar leakage；2, gate mechanism power is mentioned by single cylinder
For environmentally friendly, at low cost and satisfaction uses；3, pressure safety valve is housed on gate mechanism air compressor machine, is not in the excessive damage of pressure
The case where bad equipment, improves the service life of device, reduces maintenance cost；4, whole to be controlled with PLC program, in specified blanking
Point just starts to act, and reduces mortar waste, improves haul efficiency；5, agitating device is housed inside hopper, mortar can be prevented quick
Solidification improves mortar utilization rate, it is ensured that mortar quality.
Detailed description of the invention
It, below will be to attached drawing needed in embodiment description in order to illustrate more clearly of the utility model embodiment
It is briefly described, it should be apparent that, the drawings in the following description are merely some embodiments of the present invention, for ability
For the those of ordinary skill of domain, without creative efforts, it can also be obtained according to these attached drawings other attached
Figure.
Fig. 1 is the utility model three dimensional structure diagram.
Fig. 2 is the utility model schematic front view.
Fig. 3 is the utility model schematic side view.
Fig. 4 is the utility model schematic top plan view.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are under that premise of not paying creative labor
Every other embodiment obtained, fall within the protection scope of the utility model.
As shown in Figs 1-4, embodiment 1, a kind of high hopper of new type mortar, including hopper bucket body 1, on the hopper bucket body 1
The outer wall in portion is equipped with walking mechanism 6, and walking mechanism drives hopper bucket body to be moved along the track pre-set.Hopper bucket
The outer wall of 1 lower part of body is equipped with gate mechanism 2 and telescopic cylinder 5, and gate mechanism 2 is that the discharging of hopper bucket body switchs, and passes through lock
Whether the discharging of mortar is realized in the folding of door machine structure.One end of telescopic cylinder 5 is connected with hopper bucket body 1, the other end and gate
Mechanism 2 is connected, and the telescopic end of telescopic cylinder is connected with gate mechanism, provides power for the folding of gate mechanism.Flexible gas
Cylinder 5 is connected with the air compressor machine 4 being arranged on hopper bucket body 1, and air compressor machine is equipped with safety valve, and air compressor machine is the fortune of telescopic cylinder
It is dynamic that power is provided.Gate mechanism 2 is matched with the discharge port of hopper bucket body 1, and gate mechanism is in sealing contact with discharge port, is prevented out
Existing spillage phenomenon.The inside of hopper bucket body 1 is equipped with rabbling mechanism 9, and rabbling mechanism is stirred the mortar in hopper bucket body, prevents
Only mortar quickly solidifies, and improves mortar utilization rate, it is ensured that mortar quality.The gate mechanism 2 includes swing rod 2-1 and gate sheet 2-
One end of 2, swing rod 2-1 and hopper bucket body 1 is hinged, the end of the other end and gate sheet 2-2 carry out hinged, telescopic cylinder 5 is stretched
Contracting end is connected with the side of gate sheet 2-2, and under the action of telescopic cylinder, gate sheet is swung under the action of swing rod, realizes
The folding of discharge port.Gate sheet 2-2 is matched with the discharge port of hopper bucket body 1, and gate sheet is located at the underface of discharge port, described
Gate sheet 2-2 is curved panel, and the upper surface of curved panel is equipped with rubber weather strip, for sealing material mouth, rubber weather strip
Swing that is in sealing contact with discharge port and not influencing gate sheet.Walking mechanism 6, gate mechanism 2 and air compressor machine 4 with controller phase
Connection, whole process are controlled with PLC program, improve working efficiency and transport precision.
Further, the walking mechanism 6 includes the wheel seat 6-1 and driving motor 6-2 being arranged on 1 outer wall of hopper bucket body,
Wheel seat 6-1 is symmetricly set on hopper bucket body 1, traveling wheel 6-3 is equipped in wheel seat 6-1, traveling wheel is along the track pre-set
Movement, traveling wheel 6-3 are connected by shaft 6-4, and driving motor 6-2 is connected by retarder 6-5 with shaft 6-4, driving
Motor is mobile with hopper bucket body by traveling wheel, after being moved to suitable position, opens gate mechanism, carries out mortar blanking.
Embodiment 2, a kind of high hopper of new type mortar, the rabbling mechanism 9 include the agitating shaft being arranged in hopper bucket body 1
9-1, agitating shaft is horizontally disposed, and hopper bucket body 1 is stretched out in one end of agitating shaft 9-1, and agitating shaft 9-1 stretches out one end of hopper bucket body 1
It is connected with the stirring motor 9-1 being arranged on hopper bucket body 1, stirring motor drives agitating shaft rotation, and agitating shaft 9-1 is equipped with
Four groups paddle component 9-3, paddle component are rotated under the action of agitating shaft, are stirred the mortar in hopper bucket body
It mixes.
Further, the paddle component 9-3 is telescopically connected to bar 31 and four paddles 32 including four, is telescopically connected to bar
31 can be used the structure of axis and set, axis and external threading or be bolted, and realize the adjusting of its length, realize the tune of mixing area
Section.It is telescopically connected to bar 31 to be circumferentially equiangularly arranged on agitating shaft 9-1, is telescopically connected to bar 31 and agitating shaft 9-1 and is vertically arranged,
Paddle 32 is inclined at the outer end for being telescopically connected to bar 31, and paddle is arc panel, and paddle is towards the direction of discharge port
Inclination, convenient for mortar is pushed to discharge port.
Further, the side of the hopper bucket body 1 is equipped with vibrating motor 3, the other side is equipped with limit switch 8, vibrating motor 3
Positioned at the top of 1 outer wall of hopper bucket body, after the completion of mortar blanking, if there are mortars on hopper inner wall, start vibrating motor, it is right
Hopper bucket body is shaken, and is fallen residual mortar smoothly, is improved mortar utilization rate.Limit switch 8 and vibrating motor 3 with control
Device processed is connected, and can also be the long-range control of realization, and limit switch is arranged on the outer wall of hopper bucket body, limit switch with set in advance
The laser emitter set in the position of fixed point blanking is corresponding, and when hopper bucket body moves to specific position, limit switch is by signal
Controller is passed to, controller controls the switch of driving motor, whether realizing the movement of hopper bucket body.
Other structures are same as Example 1.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model
Protection scope within.
Claims (6)
1. a kind of high hopper of new type mortar, including hopper bucket body (1), it is characterised in that: the outer wall on hopper bucket body (1) top
It is equipped with walking mechanism (6), the outer wall of hopper bucket body (1) lower part is equipped with gate mechanism (2) and telescopic cylinder (5), and stretch gas
One end of cylinder (5) is connected with hopper bucket body (1), the other end is connected with gate mechanism (2), and telescopic cylinder (5) and setting exist
Air compressor machine (4) on hopper bucket body (1) is connected, and gate mechanism (2) is matched with the discharge port of hopper bucket body (1), hopper bucket
The inside of body (1) is equipped with rabbling mechanism (9), and the gate mechanism (2) includes swing rod (2-1) and gate sheet (2-2), swing rod (2-
1) one end and hopper bucket body (1) hinged, the other end and gate sheet (2-2) hingedly, the telescopic end and gate sheet of telescopic cylinder (5)
(2-2) is connected, and gate sheet (2-2) is matched with the discharge port of hopper bucket body (1), walking mechanism (6), gate mechanism (2) and
Air compressor machine (4) is connected with controller.
2. the high hopper of new type mortar according to claim 1, it is characterised in that: the walking mechanism (6) includes that setting exists
Wheel seat (6-1) and driving motor (6-2) on hopper bucket body (1) outer wall, wheel seat (6-1) are symmetricly set on hopper bucket body (1),
It is equipped with traveling wheel (6-3) in wheel seat (6-1), traveling wheel (6-3) is connected by shaft (6-4), and driving motor (6-2) is by subtracting
Fast device (6-5) is connected with shaft (6-4).
3. the high hopper of new type mortar according to claim 1 or 2, it is characterised in that: the rabbling mechanism (9) includes setting
Hopper bucket body (1) is stretched out in one end of agitating shaft (9-1) in hopper bucket body (1), agitating shaft (9-1), and agitating shaft (9-1) stretches out
One end of hopper bucket body (1) is connected with the stirring motor being arranged on hopper bucket body (1), and agitating shaft (9-1) is equipped with several
Group paddle component (9-3).
4. the high hopper of new type mortar according to claim 3, it is characterised in that: every group of paddle component (9-3) packet
It includes four and is telescopically connected to bar (31) and four paddles (32), be telescopically connected to bar (31) and be circumferentially equiangularly arranged in agitating shaft
On (9-1), it is telescopically connected to bar (31) and is vertically arranged with agitating shaft (9-1), paddle (32), which is inclined at, is telescopically connected to bar
(31) outer end.
5. the high hopper of new type mortar according to claim 1 or 4, it is characterised in that: the side of the hopper bucket body (1) is set
There are vibrating motor (3), the other side to be equipped with limit switch (8), vibrating motor (3) is located at the top of hopper bucket body (1) outer wall.
6. the high hopper of new type mortar according to claim 1 or 4, it is characterised in that: the gate sheet (2-2) is arcwall face
The upper surface of plate, curved panel is equipped with rubber weather strip.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821465062.XU CN208790331U (en) | 2018-09-07 | 2018-09-07 | A kind of high hopper of new type mortar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821465062.XU CN208790331U (en) | 2018-09-07 | 2018-09-07 | A kind of high hopper of new type mortar |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208790331U true CN208790331U (en) | 2019-04-26 |
Family
ID=66208820
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821465062.XU Active CN208790331U (en) | 2018-09-07 | 2018-09-07 | A kind of high hopper of new type mortar |
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| Country | Link |
|---|---|
| CN (1) | CN208790331U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111392261A (en) * | 2020-03-31 | 2020-07-10 | 中铁工程服务有限公司 | Forced discharging type feeding hopper for shield construction muck treatment |
-
2018
- 2018-09-07 CN CN201821465062.XU patent/CN208790331U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111392261A (en) * | 2020-03-31 | 2020-07-10 | 中铁工程服务有限公司 | Forced discharging type feeding hopper for shield construction muck treatment |
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