CN208782693U - A kind of completely new coil winding machine - Google Patents
A kind of completely new coil winding machine Download PDFInfo
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- CN208782693U CN208782693U CN201821503372.6U CN201821503372U CN208782693U CN 208782693 U CN208782693 U CN 208782693U CN 201821503372 U CN201821503372 U CN 201821503372U CN 208782693 U CN208782693 U CN 208782693U
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- rotor
- completely new
- coiling
- coil winding
- new coil
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Abstract
The utility model discloses a kind of completely new coil winding machines, it include for transmitting the feeding material component of rotor, for realizing the indexable component of rotor rotation and for a pair of of main shaft box assembly of rotor winding, a pair of of main shaft box assembly is symmetricly set on the two sides of the indexable component, and the main shaft box assembly includes servo reshaping device and the coiling flying trident mechanism that the servo reshaping device head end is arranged in；Achieve the purpose that improve the coiling tankful rate of rotor, make that coiling is more compact, ensure that around line mass and ensure that rotor quality.
Description
Technical field
The utility model relates to rotor winding fields, and in particular to a kind of completely new coil winding machine.
Background technique
In existing motor, rotor winding is a kind of relatively common processing technology, main in traditional wire winding
Want that there are the following problems: traditional rotor winding copper factor can only accomplish about 55%, and pressure is easy to appear when doing higher copper factor
Paper, salt water only, slot contract piece insert not into the problems such as, while some are loose for coiling after traditional rotor winding, easily arrange
The phenomenon of line unrest, affects the quality of rotor.
Utility model content
In order to solve the above technical problems, the utility model proposes a kind of completely new coil winding machine, with reach improve rotor around
Line tankful rate makes the purpose that coiling is more compact, ensure that around line mass and ensure that rotor quality.
In order to achieve the above objectives, the technical solution of the utility model is as follows:
A kind of completely new coil winding machine includes for transmitting the feeding material component of rotor, for realizing indexable group of rotor rotation
Part and a pair of of main shaft box assembly for rotor winding, a pair of of main shaft box assembly are symmetricly set on the two sides of the indexable component,
The main shaft box assembly includes servo reshaping device and the coiling flying trident mechanism that the servo reshaping device head end is arranged in.
Preferably, the servo reshaping device includes the shaping bottom plate being fixed on spindle box unitized substructure, institute
Shaping bottom plate is stated equipped with servo motor and linear guide, the servo motor realizes the movement of linear guide, institute by screw rod
The sliding block for stating linear guide is connect by intermediate push rod with coiling flying trident mechanism.
Preferably, the head end of the screw rod be equipped with driven synchronizing wheel, the driven synchronizing wheel by belt with it is described
The motor drum in-phase of the driveshaft end of servo motor connects, and the other end of the screw rod passes through screw rod link block and the straight line
Guide rail cooperation enables servo motor to control the intermediate push rod progress elastic.
Preferably, coiling flying trident mechanism includes that the push plate of intermediate push rod end is arranged in, in the push plate
Equipped with the inner membrance cooperated with external rotor, the left and right sides of the inner membrance is in the inclined surface drawn close to the center orthocenter of inner membrance, institute
It states the inclined surface at left and right sides of inner membrance and is equipped with inner membrance cover board.
Preferably, the die cap is equipped with the ejector pin that two pieces rushes across die cap, the end of the ejector pin passes through the mould
Caping is on pushing block, and across spring between the pushing block and internal model, the pushing block is with the contact surface of dressing stick intermediate plate with identical
Angle fitting, the dressing stick intermediate plate be equipped with 6 dressing sticks.
Preferably, main shaft box assembly further includes the half die sinking cylinder and molding cylinder for controlling coiling flying trident mechanism, institute
Intermediate push rod is stated to be equipped with and coiling mold mechanism matching used coiling flying trident mechanism.
The utility model provides a kind of completely new coil winding machine, by providing the completely new main shaft box assembly of one kind come to rotor
Carry out wire winding, reach improve rotor coiling tankful rate, make coiling is more compact, ensure that around line mass and ensure that turn
The purpose of protonatomic mass.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described.
Fig. 1 is a kind of structural schematic diagram of completely new coil winding machine disclosed in the utility model embodiment；
Fig. 2 is the structural schematic diagram of main shaft box assembly in a kind of completely new coil winding machine disclosed in the utility model embodiment；
Fig. 3 is the structural schematic diagram of servo mechanism in a kind of completely new coil winding machine disclosed in the utility model embodiment；
Fig. 4 is the structural schematic diagram of coiling flying trident mechanism in a kind of completely new coil winding machine disclosed in the utility model embodiment；
Number and corresponding component title represented by letter in figure:
1. 31. servo reshaping device of the indexable 3. main shaft box assembly of component of feeding material component 2., 311. shaping bottom plate
312. servo motor, 313. linear guide, 314. intermediate push rod, 315. screw rod
316. motor drum in-phase, 317. screw rod link block 318. half is opened cylinder 319. and molds cylinder
32. 324. backplate of coiling flying trident mechanism 321. push plate, 322. inner membrance, 323. inner membrance cover board
325. baffle, 326. vertical slots, 327. tipper, 328. dressing stick, 33. coiling flying trident mechanism
4. rotor.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe.
The utility model is described in further detail below with reference to embodiment and specific embodiment.
As Figure 1-Figure 4, a kind of completely new coil winding machine, include for transmit the feeding material component 1 of rotor, for realizing turn
The indexable component 2 that son rotates and a pair of of main shaft box assembly 3 for rotor winding, a pair of of main shaft box assembly are symmetricly set on described
The two sides of indexable component, the main shaft box assembly include servo reshaping device 31 and are arranged in the servo reshaping device head end
Coiling flying trident mechanism 32.
It is worth noting that, the servo reshaping device includes the shaping bottom plate being fixed on spindle box unitized substructure
311, the shaping bottom plate is equipped with servo motor 312 and linear guide 313, and the servo motor is realized directly by screw rod 315
The sliding block of the movement of line guide rail, the linear guide is connect by intermediate push rod 314 with coiling flying trident mechanism.
It is worth noting that, the head end of the screw rod is equipped with driven synchronizing wheel, the driven synchronizing wheel passes through belt and institute
The motor drum in-phase 316 for stating the driveshaft end of servo motor connects, the other end of the screw rod by screw rod link block 317 with
The linear guide cooperation.
It is worth noting that, coiling flying trident mechanism includes that the push plate 321 of intermediate push rod end is arranged in, it is described to push away
Plate is equipped with the inner membrance 322 cooperated with external rotor, and the left and right sides of the inner membrance is in incline to what the center orthocenter of inner membrance was drawn close
Inclined-plane, the inclined surface at left and right sides of the inner membrance are equipped with inner membrance cover board 323.
It is worth noting that, the inner membrance cover board plate is equipped with backplate 324, the front and rear sides of the inner membrance are equipped with baffle
325, the center of the baffle is equipped with a vertical slots 326 and two tippers 327, and the tipper is positioned close to inner membrance
The position of cover board, and dressing stick 328 is equipped in tipper and vertical slots.
It is worth noting that, main shaft box assembly further includes controlling half die sinking cylinder 318 of coiling flying trident mechanism work and closing
Mould cylinder 319, the intermediate push rod are equipped with and winding former matching used coiling flying trident mechanism 33.
Steps are as follows for the utility model specifically used: again as shown in Figure 1, the workflow of this completely new coil winding machine is as follows:
Rotor is sent to specified clamped position by feeding material component 1, after rotor is clamped by indexable component 2, feeding material component
It retracts, the retraction of cylinder 318 that molds of main shaft box assembly 3 draws the left and right spindle box in linear guide toward centre, arrives half-open
The position of mould, clamp head pushes, then rotor is gone to hook angle by indexable component, and coiling Fa Cha mechanism 33 swings to hook and starts
It draws, coiling flying trident swings to hook stop bits after scribing line lid hooked scarf stretches out, and scribing line lid hooked scarf retracts；Line gas is pushed away on indexable component 2
Cylinder stretches out winding displacement pipe, and half, which is opened cylinder 318, retracts (clamping embraces rotor at this time), starts coiling,
Specific spooling step is as follows:
Half die sinking cylinder stretches out when coiling flying trident swings to hook start bit, and rotor is gone to hook position by indexable component, pushes away
Spool retracts, and coiling flying trident swings to hook stop bits, and scribing line lid hooked scarf retracts, pushing away line cylinder and will push away spool and stretch on indexable component
Out, rotor is gone to next coiling angle by indexable component, and half, which is opened cylinders retract coiling flying trident, starts coiling, and half is opened cylinder
After stretching, rotor is gone to shaping angle by indexable component, and half is opened cylinders retract, dressing stick stretch out by a upper slot around coil it is past
It is squeezed among slot shape of rotor, dressing stick retracts, and the coiling crimping in one slot of rotor is completed, according to actual demand, according to above-mentioned step
It is rapid to carry out coiling.
After winding turns are met the requirements, clamp flat-removing air cyclinder extension, indexing is gone to after bracing wire caudal horn degree cuts coiling, main
Axlebox assemblies die sinking, indexable axis return point (flying trident while Aligning control), realize the end of entire coiling.
In above-mentioned winding process, servo motor drives lead screw upper connector by synchronous belt, and connector is pushed away with centre
Bar is moved forward and backward in main shaft, and optoelectronic switch positioning, the debugging of feed distance can all be changed in touch screen.It is leaned in intermediate push rod
Nearly winding former end is equipped with jacking block device (bearing+jacking block), is avoided that D6 top of the main shaft in rotation on jacking block device and winding former
Relative motion and friction is not present in pin, only exists and moves forward and backward.
Simultaneously coiling module due to dressing stick presence so that in winding process can in slot around internally squeezing,
The compactness that ensure that rotor winding also improves the tankful rate of rotor.
By above mode, the utility model by provide a kind of completely new main shaft box assembly come to rotor carry out around
Wiring technology reaches and improves the coiling tankful rate of rotor, makes that coiling is more compact, ensure that around line mass and ensure that rotor quality
Purpose.
Above-described is only a kind of preferred embodiment of completely new coil winding machine disclosed in the utility model, should be referred to
Out, for those of ordinary skill in the art, without departing from the concept of the present invention, can also make
Several modifications and improvements, these are all within the protection scope of the present invention.
Claims (7)
1. a kind of completely new coil winding machine includes for transmitting the feeding material component of rotor, for realizing the indexable component of rotor rotation
With a pair of of main shaft box assembly for rotor winding, a pair of of main shaft box assembly is symmetricly set on the two sides of the indexable component,
It is characterized in that, the main shaft box assembly includes that servo reshaping device flies with the coiling that the servo reshaping device head end is arranged in
Pitch mechanism.
2. a kind of completely new coil winding machine according to claim 1, which is characterized in that the servo reshaping device includes fixation
Shaping bottom plate on spindle box unitized substructure, the shaping bottom plate are equipped with servo motor and linear guide, the servo electricity
Machine realizes the movement of linear guide by screw rod, and the sliding block of the linear guide passes through intermediate push rod and coiling flying trident mechanism
Connection.
3. a kind of completely new coil winding machine according to claim 2, which is characterized in that the head end of the screw rod is equipped with driven synchronization
Wheel, the driven synchronizing wheel are connect by belt with the motor drum in-phase of the driveshaft end of the servo motor, the screw rod
The other end cooperated by screw rod link block and the linear guide.
4. a kind of completely new coil winding machine according to claim 2, which is characterized in that coiling flying trident mechanism includes mould
Lid, the die cap are equipped with the inner membrance cooperated with external rotor；
In the inclined surface gradually drawn close to the center orthocenter of the inner membrance, the inclined surface is equipped with for the left and right inside of the inner membrance
Inner membrance cover board, the inner membrance cover board are equipped with backplate；
The inner membrance front and rear sides are equipped with baffle, and the center of the baffle is equipped with numerical value slot and inclination for installing dressing stick
Slot.
5. a kind of completely new coil winding machine according to claim 4, which is characterized in that the baffle passes through one be provided with
There are six dressing sticks for vertical slots and two tipper installations.
6. a kind of completely new coil winding machine according to claim 4, which is characterized in that the die cap is equipped with two pieces and rushes across die cap
Ejector pin, the end of the ejector pin passes through the die cap and withstands on pushing block, described to push away across spring between the pushing block and internal model
Block is bonded with the contact surface of dressing stick intermediate plate with identical angle, and the dressing stick intermediate plate is equipped with 6 dressing sticks.
7. a kind of completely new coil winding machine according to claim 2, which is characterized in that main shaft box assembly further includes that control coiling flies
The half die sinking cylinder and molding cylinder, the intermediate push rod for pitching mechanism are equipped with and the matching used coiling flying trident machine of winding former
Structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821503372.6U CN208782693U (en) | 2018-09-14 | 2018-09-14 | A kind of completely new coil winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821503372.6U CN208782693U (en) | 2018-09-14 | 2018-09-14 | A kind of completely new coil winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208782693U true CN208782693U (en) | 2019-04-23 |
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ID=66161055
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821503372.6U Active CN208782693U (en) | 2018-09-14 | 2018-09-14 | A kind of completely new coil winding machine |
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| Country | Link |
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| CN (1) | CN208782693U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108880145A (en) * | 2018-09-14 | 2018-11-23 | 苏州市帅睿自动化设备有限公司 | A kind of completely new coil winding machine |
-
2018
- 2018-09-14 CN CN201821503372.6U patent/CN208782693U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108880145A (en) * | 2018-09-14 | 2018-11-23 | 苏州市帅睿自动化设备有限公司 | A kind of completely new coil winding machine |
| CN108880145B (en) * | 2018-09-14 | 2024-05-14 | 苏州市帅睿自动化设备有限公司 | Brand-new winding machine |
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