CN208772795U - A kind of Novel rotary radiator welding tooling - Google Patents
A kind of Novel rotary radiator welding tooling Download PDFInfo
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- CN208772795U CN208772795U CN201821177844.3U CN201821177844U CN208772795U CN 208772795 U CN208772795 U CN 208772795U CN 201821177844 U CN201821177844 U CN 201821177844U CN 208772795 U CN208772795 U CN 208772795U
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Abstract
A kind of Novel rotary radiator welding tooling, including main bracing frame component, electric control operation system, weld arm component, tray rack component, workpiece rotation disk component and lifting driving assembly, lifting driving assembly is mounted on the front side wall of main bracing frame component, for driving tray rack component and workpiece rotation disk component to go up and down jointly, tray rack component, which can slide up and down to, to be mounted on the front side wall of main bracing frame component, workpiece rotation disk component is mounted on tray rack component, work holder for staple joint and end socket is installed on the front side wall of workpiece rotation disk component, one end of welding arm component is mounted on the top of main bracing frame component, the other end is located at the front of work holder, it is welded for clamping welding gun butt joint and end socket.The new intelligent that the utility model welding efficiency is high, welding current and velocity-stabilization are controllable rotates radiator welding tooling, solves the respiratory tract of operator and skin is easily injured and solder yield is low technical problem.
Description
Technical field
The utility model relates to the radiators of automobile engine, field of wind power generation, are especially a kind of novel rotary
Turn radiator welding tooling.
Background technique
Fig. 7 is two parts in radiator, and title is respectively connector 101 and end socket 102, both for Al-alloy parts.
In order to meet the requirement of radiator, needs for connector 101 to be welded on the edge of end socket 102, see shown position.
Currently, general welded by artificial butt joint 101 and end socket 102 on the table, however, this welding side
Formula has the following deficiencies: in actual application
1, operator is that short distance butt joint 101 and end socket 102 weld, the smog generated in the welding process and
Qiang Guang, can respiratory tract to operator and skin generate injury；
2, since the link position of connector 101 and end socket 102 is more special, side is in " steep cliff " edge, therefore,
When being welded using welding gun and welding wire to it, welding fluid easily " landslide ", directly results in that the welding is not firm or weld seam is excessively thin,
This is easily damaged during subsequent survey is pressed；
3, manual welding, other than working efficiency is not high, the weld seam of welding is also uneven；
4, aluminum alloy belongs to soft material for steel alloy material, the stability requirement in welding to electric current
It is very high, it is easy to cause batch to report to burning out connector 101 and end socket 102 if increasing electric current because of misoperation
It is useless.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of high welding efficiency, welding current and velocity-stabilization can
The new intelligent of control rotates radiator welding tooling, solves the respiratory tract of operator and skin is easily injured and solder yield
Low technical problem.
The technical solution of the utility model is to provide a kind of Novel rotary radiator Welder having following structure
Dress, including main bracing frame component, electric control operation system, welding arm component, tray rack component, workpiece rotation disk component and liter
Driving assembly drops, and the lifting driving assembly is mounted on the front side wall of main bracing frame component, for driving tray rack component
It is gone up and down jointly with workpiece rotation disk component, the tray rack component can slide up and down to the front side for being mounted on main bracing frame component
On wall, the workpiece rotation disk component is mounted on tray rack component, and can be along horizontal axis circle rotation, the workpiece rotation
Work holder for staple joint and end socket, one end peace of the welding arm component are installed on the front side wall of disk component
Mounted in the top of main bracing frame component, the other end is located at the front of work holder, for clamping welding gun butt joint and envelope
Head welded, the electric control operation system is mounted on main bracing frame component, for workpiece rotation disk component opening and closing,
Rotation speed and the lifting action for going up and down driving assembly are controlled.
A kind of Novel rotary radiator welding tooling described in the utility model, wherein the work holder includes
Fixed strip, support bar, briquetting, rotatably compresses cylinder and holds out against fixed strip described in cylinder and be mounted on workpiece rotation disk group support column
On the front side wall of part, the support bar is tightly attached on the front side wall of workpiece rotation disk component, and parallel with fixed strip, the branch
Dagger has several, and even support, between support bar and fixed strip, the briquetting is before workpiece rotation disk component
It on side wall, and is pressed on fixed strip and support bar, the cylinder that rotatably compresses is on fixed strip, for that will be placed on envelope
Connector on head side wall compresses, and the cylinder that holds out against is mounted on the front side wall of workpiece rotation disk component, for that will be placed on branch
End socket on stay is held out against.
A kind of Novel rotary radiator welding tooling described in the utility model, wherein the workpiece rotation Pan Zujianbao
Rotating disk, rotary shaft, axle sleeve, retarder, motor and electric slip ring are included, the axle sleeve is fixedly mounted on tray rack component, institute
It states retarder to be fixedly mounted on axle sleeve, the motor is fixedly mounted on retarder, the shaft of motor and the input of retarder
Axis connection, the front of the rotary shaft are fixedly connected after sequentially passing through retarder and axle sleeve with rotating disk, rotary shaft and retarder
In output gear connection, the rotating part of the electric slip ring is mounted on the rear end of rotary shaft, the fixed part of electric slip ring
It is mounted on the shell of retarder by bracket.
A kind of Novel rotary radiator welding tooling described in the utility model, wherein the tray rack component includes face
Plate, square frame, upper lug, lower lug, jacking trunnion and the cunning being arranged between square frame and main bracing frame component
Rail assembly, for the panel on square frame, the upper lug is mounted in the top edge of square frame, the lower lug dress
At the bottom edge of square frame, the jacking trunnion is mounted in the top of square frame, for being connect with lifting driving assembly,
The upper lug and lower lug are connect with the rail chair in slide track component, and the guide rail in the slide track component is mounted on main bracing frame
On the front side wall of component.
A kind of Novel rotary radiator welding tooling described in the utility model, wherein the lifting driving assembly includes
Lifting cylinder, pedestal, pivot pin and self-lubricating rod end spherical plain, the pedestal are mounted in the cylinder base of lifting cylinder, and pedestal is logical
It crosses pivot pin and main bracing frame component bottom is hinged, the body of rod in the self-lubricating rod end spherical plain is mounted in the work of lifting cylinder
At the top of stopper rod, the bearing inner race in self-lubricating rod end spherical plain is connect by pin shaft with tray rack component.
A kind of Novel rotary radiator welding tooling described in the utility model, wherein the welding arm component includes solid
Fixed board, guide sleeve, guide post, cylinder I, raising plate, welding beam, welding arm, cylinder II and the buckle for clamping welding gun, it is described
Fixed plate is mounted on the top of main bracing frame component, and the guide sleeve is mounted vertically in fixed plate, and the guide post lower part is located at
In guide sleeve inner cavity, the top of guide post is fixedly connected with raising plate, and the cylinder base of the cylinder I is mounted in fixed plate, cylinder I
Piston rod part be fixedly connected with raising plate, the rear end of the welding beam is mounted on raising plate, the front end of welding beam
It is fixedly connected with the top of welding arm, the cylinder body of the cylinder II is mounted in the lower part of welding beam, the piston rod bottom of cylinder II
Equipped with front and back, upper and lower, left and right adjusting adjustment device is carried out for Butt welding gun, the buckle is on adjustment device.
A kind of Novel rotary radiator welding tooling described in the utility model, wherein the adjustment device includes front and back
Adjustment seat, front and back adjusting block, front and back adjusting screw rod, left and right adjusting seat, left and right adjusting block, left and right adjusting screw rod, up and down adjustment seat,
Up and down adjustment block and up and down adjustment screw rod；The front and back adjustment seat is mounted in the piston rod bottom of cylinder II, the front and back adjusting block
Be mounted on can slide back and forth in the inner cavity of front and back adjustment seat, the front and back adjusting screw rod pass through front and back adjustment seat side wall after with
Front and back adjusting block is threadedly coupled, and bearing is housed between front and back adjusting screw rod and the side wall of front and back adjustment seat；The left and right adjusting seat
It being mounted on the bottom surface of front and back adjusting block, the left and right adjusting block can be slidingly mounted in the inner cavity of left and right adjusting seat,
The left and right adjusting screw rod is threadedly coupled after the side wall of left and right adjusting seat with left and right adjusting block, left and right adjusting screw rod and left and right
Bearing is housed between the side wall of adjustment seat；It is mounted on the bottom surface of left and right adjusting block at the top of the up and down adjustment seat, upper downward
Locking nub, which can slide up and down to, to be mounted in the inner cavity of up and down adjustment seat, and the up and down adjustment screw rod passes through the side wall of up and down adjustment seat
It is threadedly coupled afterwards with up and down adjustment block, bearing, the upper downward is housed between up and down adjustment screw rod and the side wall of up and down adjustment seat
Support plate is housed in locking nub, it is described to buckle the front for being mounted on support plate.
A kind of Novel rotary radiator welding tooling described in the utility model, wherein the main bracing frame component packet
Include left side brackets and right side bracket；The left side brackets by left back brace, left front brace and be connected to left back brace with it is left front
Left upper support bar and left support bar group between brace at, left upper support bar is located at the top of left back brace and left front brace,
Left support rod is located at the middle part of left back brace and left front brace, to make left side brackets in " A " character form structure；The right side branch
Frame by brace behind the right side, it is right before support rod in brace and the upper right support rod being connected to behind the right side before brace and the right side between brace and the right side
Composition, upper right support rod are located at the top of brace and brace before the right side behind the right side, and support rod is located at brace and brace before the right side behind the right side in the right side
Middle part, to make right side bracket in " A " character form structure；It is sequentially connected from top to bottom between brace after the left back brace and the right side
There are rear upper connecting rod, afterwards middle connecting rod and rear lower link, rear upper connecting rod is located at the top of brace behind left back brace and the right side, rear middle connecting rod position
The middle part of brace after left back brace and the right side, rear lower link are located at the lower part of brace behind left back brace and the right side；The left front brace
Be connected with preceding upper connecting rod, preceding middle connecting rod and preceding lower link before the right side between brace in turn from top to bottom, preceding upper connecting rod is located at left front
The top of brace before brace and the right side, preceding middle connecting rod are located at the top of brace before left front brace and the right side, and preceding lower link is located at left front oblique
The lower part of brace before bar and the right side；The tray rack component can slide up and down with brace before left front brace and the right side connect simultaneously, described
One end of welding arm component is mounted in rear upper connecting rod and preceding upper connecting rod.
A kind of Novel rotary radiator welding tooling described in the utility model, wherein the left back brace, left front oblique
Bar, left upper support bar, left support rod, rear upper connecting rod, rear middle connecting rod, rear lower link, preceding upper connecting rod, preceding middle connecting rod, front lower company
Support rod is hollow structure in brace, upper right support rod and the right side before brace, the right side behind bar, the right side.
A kind of Novel rotary radiator welding tooling described in the utility model, wherein the left back brace and the right side are retreaded
Angle between bar and horizontal plane is 83 °, and the angle before the left front brace and the right side between brace and horizontal plane is 75 °.
After using the above structure, compared with prior art, a kind of Novel rotary radiator Welder's harness of the utility model
It has the advantage that
1, different using pure manual welding from the prior art, the utility model is by the tooling of design come butt joint and end socket
It is welded, after end socket and connector are installed on work holder, manipulation electric control operation system opens lifting driving group
Part jacks tray rack component and workpiece rotation disk component to predetermined location, later on workpiece rotation disk component and weldering
Rifle realizes side welding, Bian Xuanzhuan under the circle rotation effect of workpiece rotation disk component；Just because of this welding combination, make
The welding fluid that must be melted will no longer generate the phenomenon that landslide, but weld seam under the action of circle rotation between connector and end socket
Slight circular-rotation, it is final to solidify to be filled up to remaining weld seam.As it can be seen that the utility model butt joint and end socket is this
Rotary welding structure overcomes the defect that the welding is not firm or weld seam is excessively thin therebetween, substantially increases and is welded into
Product rate.
2, this tooling of the utility model is welded without the butt joint of operator's short distance and end socket, and operator only needs to stand
It properly protects in the position far from solder joint, and ensures the uninterrupted conveying of welding wire, to solve exhaling for operator
The technical issues of smog and strong light that suction road and skin generate when closely being welded injure.
3, size of current when electric control operation system can be to the rotation speed and welding of workpiece rotation disk component carries out
The drawbacks of automatically and steadily controlling, being generated when solving artificial manual welding, high degree of automation.
It, can be certainly subsequently through manipulation electric control operation system as long as 4, connector and end socket are placed on work holder
Dynamic to weld to it, intelligence degree is high, convenient and simple for operation, quick.In addition, may be used also by manipulating electric control operation system
Rotation speed and welding current size to workpiece rotation disk component etc. are preset by hand, and operability is very strong.
Detailed description of the invention
Fig. 1 is a kind of schematic perspective view of Novel rotary radiator welding tooling of the utility model；
Fig. 2 is schematic perspective view when main bracing frame component and lifting driving assembly link together in Fig. 1；
Fig. 3 is the rear perspective enlarged structure schematic diagram of tray rack component in Fig. 1；
Fig. 4 is three-dimensional enlarged structure schematic diagram when connector and end socket being placed on work holder in Fig. 1；
Fig. 5 is the rear view three-dimensional structure of Fig. 4；
Fig. 6 is the three-dimensional enlarged structure schematic diagram that arm component is welded in Fig. 1；
Fig. 7 is three-dimensional enlarged structure schematic diagram when prior art radiator center tap links together with end socket.
Specific embodiment
With reference to the accompanying drawings and detailed description to a kind of Novel rotary radiator Welder of the utility model pretend into
One step is described in detail:
As shown in Figure 1, in this embodiment, a kind of Novel rotary radiator welding tooling of the utility model, packet
It includes main bracing frame component 3, electric control operation system 2, welding arm component 4, tray rack component 8, workpiece rotation disk component 5 and rises
Driving assembly 7 drops.Lifting driving assembly 7 is mounted on the front side wall of main bracing frame component 3, for driving tray rack component 8
It is gone up and down jointly with workpiece rotation disk component 5；Tray rack component 8 can slide up and down to the front side for being mounted on main bracing frame component 3
On wall；Workpiece rotation disk component 5 is mounted on tray rack component 8, and can be along horizontal axis circle rotation；Workpiece rotation disk component
Work holder 6 for staple joint 101 (see Fig. 7) and end socket 102 (see Fig. 7) is installed on 5 front side wall；Welding arm
One end of component 4 is mounted on the top of main bracing frame component 3, and the other end is located at the front of work holder 6, for clamping
103 butt joint 101 of welding gun and end socket 102 are welded；Electric control operation system 2 is mounted on main bracing frame component 3, for pair
It the opening and closing of workpiece rotation disk component 5, rotation speed and goes up and down the lifting action of driving assembly 7 and is controlled.
Referring to Fig. 1 and Fig. 2, main bracing frame component 3 includes left side brackets 3.1 and right side bracket 3.2；
Left side brackets 3.1 are by left back brace 3.11, left front brace 3.12 and are connected to left back brace 3.11 and left front oblique
Left upper support bar 3.13 and left support rod 3.14 between bar 3.12 form, and left upper support bar 3.13 is located at left back brace 3.11
With the top of left front brace 3.12, left support rod 3.14 is located at the middle part of left back brace 3.11 and left front brace 3.12, thus
Make left side brackets 3.1 in " A " character form structure；
Right side bracket 3.2 by brace 3.21 behind the right side, it is right before brace 3.22 and be connected to behind the right side brace 3.21 and it is right before tiltedly
Support rod 3.24 forms in upper right support rod 3.23 and the right side between bar 3.22, and upper right support rod 3.23 is located at brace 3.21 behind the right side
With the top of brace 3.22 before the right side, in the right side support rod 3.24 be located at it is right after brace 3.21 and it is right before brace 3.22 middle part, thus
Make right side bracket 3.2 in " A " character form structure；
It is connected with rear upper connecting rod 3.31, rear middle connecting rod after left back brace 3.11 and the right side between brace 3.21 in turn from top to bottom
3.32 and rear lower link 3.33, rear upper connecting rod 3.31 be located at left back brace 3.11 and it is right after brace 3.21 top, it is rear in connecting rod
3.32 are located at the middle part of brace 3.21 behind left back brace 3.11 and the right side, and rear lower link 3.33 is located at left back brace 3.11 and the right side is retreaded
The lower part of bar 3.21；
Upper connecting rod 3.41, preceding middle connecting rod before being connected in turn from top to bottom between brace 3.22 before left front brace 3.12 and the right side
3.42 and preceding lower link 3.43, preceding upper connecting rod 3.41 be located at left front brace 3.12 and it is right before brace 3.22 top, preceding middle connecting rod
3.42 positioned at the top of left front brace 3.12 and brace 3.22 before the right side, and preceding lower link 3.43 is oblique before left front brace 3.12 and the right side
The lower part of bar 3.22.
Main bracing frame component 3 is after said structure design, while effectively reducing own wt, substantially increases and holds
The ability of weight, and reliability when work, will not generate shaking phenomenon.
Left back brace 3.11, left front brace 3.12, left upper support bar 3.13, left support rod 3.14, rear upper connecting rod 3.31,
Brace behind middle connecting rod 3.32, rear lower link 3.33, preceding upper connecting rod 3.41, preceding middle connecting rod 3.42, preceding lower link 3.43, the right side afterwards
3.21, support rod 3.24 is hollow structure in brace 3.22, upper right support rod 3.23 and the right side before the right side.This structure is guaranteeing to lead
In the case that 3 self load bearing ability of body bracket assembly is constant, can air supply pipe and conducting wire penetrate, play hiding tracheae and conducting wire
Effect, ensure that the cleaning of integral solder tooling appearance.
In order to keep the stablizing effect of main bracing frame component 3 more preferable, brace 3.21 and level after left back brace 3.11 and the right side
Angle between face is 83 °, and the angle before left front brace 3.12 and the right side between brace 3.22 and horizontal plane is 75 °.
In order to which the structure further to main bracing frame component 3 is reinforced, left back brace 3.11 bottom with it is left front
Reinforcement is respectively connected between the bottom of brace 3.22 between the bottom of brace 3.12 and behind the right side before the bottom and the right side of brace 3.21
Plate.
Referring to figure 1, figure 2 and figure 3, tray rack component 8 includes panel 8.2, square frame 8.1, upper lug 8.3, lower lug
8.4, the slide track component 8.6 for jacking trunnion 8.5 and being arranged between square frame 8.1 and main bracing frame component 3, slide rail group
Part 8.6 is commercial product；
Panel 8.2 is on square frame 8.1；There are two upper lugs 8.3, and is symmetrically mounted on square frame 8.1
Top edge；There are two lower lugs 8.4, and is symmetrically mounted at the bottom edge of square frame 8.1；Jack trunnion 8.5
There are two groups, and be symmetrically mounted on the top of square frame 8.1, for being connect with lifting driving assembly 7；See Fig. 2, slide track component
8.6 have two groups, the guide rail 8.61 in two groups of slide track components 8.6 be separately mounted to left front brace 3.12 and it is right before before brace 3.22
Installation can be slided up and down on side wall, on each guide rail 8.61, and there are two rail chairs 8.62；Two upper lugs 8.3 respectively with top
Two rail chairs 8.62 connect, and two lower lugs 8.4 are connect with two rail chairs 8.62 of lower part respectively；
Lifting driving assembly 7 has two groups, and every group of lifting driving assembly 7 includes lifting cylinder 7.3, pedestal 7.1, pivot pin
7.2 and self-lubricating rod end spherical plain 7.4, pedestal 7.1 cylinder base of lifting cylinder 7.3, two bottoms are mounted on by screw
Seat 7.1 by pivot pin 7.2 respectively with left front brace 3.12 and the right side before brace 3.22 bottom it is hinged, self-lubricating rod end joint shaft
The body of rod in 7.4 is held in the bearing in the piston rod part of lifting cylinder 7.3, two self-lubricating rod end spherical plains 7.4
Circle is connect with two groups of jacking trunnions 8.5 by pin shaft respectively.
Referring to Fig. 1, Fig. 4 and Fig. 5, workpiece rotation disk component 5 includes rotating disk 5.1, rotary shaft 5.3, axle sleeve 5.7, slows down
Device 5.4, motor 5.6 and electric slip ring 5.5；Rotating disk 5.1 is located on the front side wall of panel 8.2, and axle sleeve 5.7 is fixedly mounted on face
On plate 8.2, retarder 5.4 is fixedly mounted on axle sleeve 5.7, and motor 5.6 is fixedly mounted on retarder 5.4, and motor 5.6 turns
The input axis connection of axis and retarder 5.4, the front of rotary shaft 5.3 sequentially pass through after retarder 5.4 and axle sleeve 5.7 with rotating disk
5.1 are fixedly connected, and rotary shaft 5.3 is connect with the output gear in retarder 5.4, and the rotating part of electric slip ring 5.5 is mounted on
The fixed part of the rear end of rotary shaft 5.3, electric slip ring 5.5 is mounted on the shell of retarder 5.4 by bracket.Electric slip ring
5.5 be commercial product, is produced by Sen Ruipu Electronics Co., Ltd., Shenzhen, and this product can ensure gas, electricity in rotating disk 5.1
Normal transmission in the case where rotation not will lead to tracheae and conducting wire and be twisted off.
Referring to Fig. 1 and Fig. 4, work holder 6 include fixed strip 6.3, support column 6.4, support bar 6.1, briquetting 6.2,
It rotatably compresses cylinder 6.6 and holds out against cylinder 6.8, rotatably compressing cylinder 6.6 and holding out against cylinder 6.8 is commercial product；Fixed strip
6.3 are mounted on the front side wall of rotating disk 5.1 by screw, and support bar 6.1 is tightly attached on the front side wall of rotating disk 5.1, and with
Fixed strip 6.3 is parallel；Support column 6.4 has several, and even support is between support bar 6.1 and fixed strip 6.3；Briquetting
6.2 are mounted on the front side wall of rotating disk 5.1 by screw, and are pressed on fixed strip 6.3 and support bar 6.1；Rotation pressure
Tight cylinder 6.6 is mounted on fixed strip 6.3 by bracket, is rotatably compressed on the piston rod of cylinder 6.6 equipped with tabletting 6.5, is used for
The connector 101 being placed on 102 side wall of end socket is compressed；Holding out against cylinder 6.8 has two groups, and is installed in rotating disk 5.1
On front side wall, respectively holds out against and be mounted on pressing plate on the piston rod of cylinder 6.8, the end socket 102 for that will be placed on support bar 6.1
It holds out against；The end of support bar 6.1 is equipped with locating piece 6.7, when end socket 102 to be placed on support bar 6.1, convenient for carrying out to it
Quickly positioning.When the specification of end socket 102 changes, briquetting 6.2 of dismantling, by the side for replacing different size support column 6.4
The position of support bar 6.1 is adjusted in formula, enhances versatility.
After placing end socket 102 on support bar 6.1, member checks the size of end socket 102 for ease of operation, keeps away
Exempt to malfunction, graduated scale 5.2 is installed on the surface of rotating disk 5.1, the graduated scale 5.2 is parallel with support bar 6.1.
Referring to Fig. 1 and Fig. 6, welding arm component 4 includes fixed plate 4.1, guide sleeve 4.2, guide post 4.3, cylinder I 4.4, raising plate
4.5, welding beam 4.6, welding arm 4.7, cylinder II 4.8 and the buckle 9.8 for clamping welding gun 103；Fixed plate 4.1 passes through
Screw is mounted on the top of rear upper connecting rod 3.31 and preceding upper connecting rod 3.41；Guide sleeve 4.2 is mounted vertically in fixed plate 4.1 by screw
On, 4.3 lower part of guide post is located in 4.2 inner cavity of guide sleeve, and the top of guide post 4.3 is fixedly connected with raising plate 4.5；The cylinder of cylinder I 4.4
Body bottom is mounted in fixed plate 4.1 by screw, and the piston rod part of cylinder I 4.4 connects by the way that screw and raising plate 4.5 are fixed
It connects；The rear end of welding beam 4.6 is mounted on raising plate 4.5 by screw, and the front end of welding beam 4.6 passes through screw and welding
The top of arm 4.7 is fixedly connected；The cylinder body of cylinder II 4.8 is mounted on the lower part of welding beam 4.6, cylinder II 4.8 by screw
Piston rod bottom be equipped with for Butt welding gun 103 carry out front and back, up and down, the adjustment device 9 of left and right adjusting, buckle 9.8 is mounted in adjusting
In engagement positions 9.
In conjunction with Fig. 6, adjusting device 9 includes front and back adjustment seat 9.1, front and back adjusting block, front and back adjusting screw rod 9.2, left and right tune
Save seat 9.3, left and right adjusting block, left and right adjusting screw rod 9.4, up and down adjustment seat 9.5, up and down adjustment block and up and down adjustment screw rod 9.6；
Front and back adjustment seat 9.1 is mounted on the piston rod bottom of cylinder II 4.8 by screw, and front and back adjusting block passes through gib block
It is mounted on can slide back and forth in the inner cavity of front and back adjustment seat 9.1, front and back adjusting screw rod 9.2 passes through the side of front and back adjustment seat 9.1
It is threadedly coupled after wall with front and back adjusting block, bearing is housed between front and back adjusting screw rod 9.2 and the side wall of front and back adjustment seat 9.1；
Left and right adjusting seat 9.3 is mounted on the bottom surface of front and back adjusting block by screw, and left and right adjusting block can by gib block
It is slidingly mounted in the inner cavity of left and right adjusting seat 9.3, left and right adjusting screw rod 9.4 passes through the side wall of left and right adjusting seat 9.3
It is threadedly coupled afterwards with left and right adjusting block, bearing is housed between left and right adjusting screw rod 9.4 and the side wall of left and right adjusting seat 9.3；
The top of up and down adjustment seat 9.5 is mounted on the bottom surface of left and right adjusting block by screw, and up and down adjustment block is by leading
It can slide up and down to item and be mounted in the inner cavity of up and down adjustment seat 9.5, up and down adjustment screw rod 9.6 passes through up and down adjustment seat 9.5
Side wall after be threadedly coupled with up and down adjustment block, between up and down adjustment screw rod 9.6 and the side wall of up and down adjustment seat 9.5 be equipped with axis
It holds, support plate 9.7 is equipped with by screw on up and down adjustment block, buckle 9.8 is mounted on the front of support plate 9.7.Buckling 9.8 is
Commercial product, for clamping welding gun 103.
Referring to Fig. 1 and Fig. 4, the application method of the utility model is:
End socket 102 is placed on support bar 6.1 first, it is ensured that the end of end socket 102 is held out against on locating piece 6.7, is led to
Crossing the start button that pressing is held out against above cylinder 6.8 makes to hold out against the movement of cylinder 6.8, and end socket 102 is held out against on support bar 6.1；
The periphery wall that connector 101 is then pinched with hand sticks on its end face at the side wall pre-welding position of end socket 102,
Starting rotatably compresses cylinder 6.6, and tabletting 6.5 is acted and is pressed on connector 101, and connector 101 is made reliably to be fitted in end socket 102
On；Since the finger grip of operator is on the outer wall of connector 101, tabletting 6.5 will not be pressed onto the finger of operator, even if pressure
It arrives, only the pressure of 0.2MPa will not hurt the finger of operator；
It manipulates electric control operation system 2 and opens lifting driving assembly 7, tray rack component 8 and workpiece rotation disk component 5 are jacked
To at predetermined location, welding gun 103 and motor 5.6 are started respectively, under the action of 5.1 circle rotation of rotating disk, realize side
Welding, Bian Xuanzhuan, when soldered between reach 5 seconds after, electric control operation system 2 drive rotatably compresses cylinder 6.6 movement, drive tabletting
6.5 reset, and are avoided with Butt welding gun 103, prevent the Butt welding gun 103 in circumference soldering from causing to interfere；Due to connector 101 and envelope
Welding in 10 seconds is had already passed through between first 102, therefore, after the reset of tabletting 6.5, connector 101 will not fall off；
When welding after a week, welding gun 103 stops welding movement, moves up under the action of cylinder I 4.4 and cylinder II 4.8；Behaviour
Work person's started by press button makes to hold out against the reset of cylinder 6.8, then takes out soldered connector 101 and end socket 102；
It repeats the above steps, next connector 101 and end socket 102 is welded.
This rotary welding structure of the utility model butt joint 101 and end socket 102 overcomes welding therebetween not
Secured or excessively thin weld seam defect, substantially increases solder yield, while solving the respiratory tract and skin of operator
The technical issues of smog and strong light that skin generates when closely being welded injure.When practical operation, as long as by connector 101 and end socket
102 are placed on work holder 6, can weld automatically to it subsequently through manipulation electric control operation system 2, intelligent
Degree is high, convenient and simple for operation, quick high degree of automation.It should be noted that include in electric control operation system 2 is electrical
Element and operating system etc. are conventional prior, and therefore, not repeat them here.
Embodiment described above is only that preferred embodiments of the present invention are described, not practical to this
Novel range is defined, and under the premise of not departing from the spirit of the design of the utility model, those of ordinary skill in the art are to this
The various changes and improvements that the technical solution of utility model is made should all be fallen into the protection scope of the utility model.
Claims (10)
1. a kind of Novel rotary radiator welding tooling, it is characterised in that: including main bracing frame component (3), electric control operation system
It unites (2), weld arm component (4), tray rack component (8), workpiece rotation disk component (5) and lifting driving assembly (7), the liter
Drop driving assembly (7) is mounted on the front side wall of main bracing frame component (3), for driving tray rack component (8) and workpiece to revolve
Rotary disc assembly (5) jointly go up and down, the tray rack component (8) can slide up and down to be mounted on main bracing frame component (3) before
On side wall, the workpiece rotation disk component (5) is mounted on tray rack component (8), and can be described along horizontal axis circle rotation
Work holder for staple joint (101) and end socket (102) is installed on the front side wall of workpiece rotation disk component (5)
(6), one end of welding arm component (4) is mounted on the top of main bracing frame component (3), and the other end is located at piece-holder dress
The front for setting (6) is welded, the electric control operation system for clamping welding gun (103) butt joint (101) and end socket (102)
(2) it is mounted on main bracing frame component (3), for being driven to the opening and closing of workpiece rotation disk component (5), rotation speed and lifting
The lifting action of dynamic component (7) is controlled.
2. a kind of Novel rotary radiator welding tooling according to claim 1, it is characterised in that: the piece-holder dress
(6) are set to include fixed strip (6.3), support column (6.4), support bar (6.1), briquetting (6.2), rotatably compress cylinder (6.6) and top
Tight cylinder (6.8), the fixed strip (6.3) are mounted on the front side wall of workpiece rotation disk component (5), the support bar (6.1)
It is tightly attached on the front side wall of workpiece rotation disk component (5), and parallel with fixed strip (6.3), the support column (6.4) has several
It is a, and even support, between support bar (6.1) and fixed strip (6.3), the briquetting (6.2) is mounted in workpiece rotation disk component
(5) it on front side wall, and is pressed on fixed strip (6.3) and support bar (6.1), the cylinder (6.6) that rotatably compresses is mounted in
On fixed strip (6.3), the connector (101) for that will be placed on end socket (102) side wall is compressed, described to hold out against cylinder (6.8) peace
On the front side wall of workpiece rotation disk component (5), the end socket (102) for will be placed on support bar (6.1) is held out against.
3. a kind of Novel rotary radiator welding tooling according to claim 1, it is characterised in that: the workpiece rotation disk
Component (5) includes rotating disk (5.1), rotary shaft (5.3), axle sleeve (5.7), retarder (5.4), motor (5.6) and electric slip ring
(5.5), the axle sleeve (5.7) is fixedly mounted on tray rack component (8), and the retarder (5.4) is fixedly mounted on axle sleeve
(5.7) on, the motor (5.6) is fixedly mounted on retarder (5.4), and the shaft of motor (5.6) is defeated with retarder (5.4)
Enter axis connection, it is solid with rotating disk (5.1) afterwards that the front of the rotary shaft (5.3) sequentially passes through retarder (5.4) and axle sleeve (5.7)
Fixed connection, rotary shaft (5.3) are connect with the output gear in retarder (5.4), the rotating part peace of the electric slip ring (5.5)
Mounted in the rear end of rotary shaft (5.3), the fixed part of electric slip ring (5.5) is mounted on the shell of retarder (5.4) by bracket
On.
4. a kind of Novel rotary radiator welding tooling according to claim 1, it is characterised in that: the tray rack component
It (8) include panel (8.2), square frame (8.1), upper lug (8.3), lower lug (8.4), jacking trunnion (8.5) and setting
Slide track component (8.6) between square frame (8.1) and main bracing frame component (3), the panel (8.2) are mounted in square box
On frame (8.1), the upper lug (8.3) is mounted in the top edge of square frame (8.1), and the lower lug (8.4) is mounted in side
At the bottom edge of shape frame (8.1), jacking trunnion (8.5) is mounted in the top of square frame (8.1), for driving with lifting
Dynamic component (7) connection, the upper lug (8.3) and lower lug (8.4) are connect with the rail chair (8.62) in slide track component (8.6),
Guide rail (8.61) in the slide track component (8.6) is mounted on the front side wall of main bracing frame component (3).
5. a kind of Novel rotary radiator welding tooling according to claim 1, it is characterised in that: the lifting driving group
Part (7) includes lifting cylinder (7.3), pedestal (7.1), pivot pin (7.2) and self-lubricating rod end spherical plain (7.4), the pedestal
(7.1) it is mounted in the cylinder base of lifting cylinder (7.3), pedestal (7.1) passes through pivot pin (7.2) and main bracing frame component (3) bottom
Portion is hinged, and the body of rod in the self-lubricating rod end spherical plain (7.4) is mounted in the piston rod part of lifting cylinder (7.3), from profit
Bearing inner race in sliding spherical plain bearing rod end (7.4) is connect by pin shaft with tray rack component (8).
6. a kind of Novel rotary radiator welding tooling according to claim 1, it is characterised in that: the welding arm component
(4) include fixed plate (4.1), guide sleeve (4.2), guide post (4.3), cylinder I (4.4), raising plate (4.5), welding beam (4.6),
Welding arm (4.7), cylinder II (4.8) and the buckle (9.8) for clamping welding gun (103), the fixed plate (4.1) are mounted on
The top of main bracing frame component (3), the guide sleeve (4.2) are mounted vertically on fixed plate (4.1), under the guide post (4.3)
Portion is located in guide sleeve (4.2) inner cavity, and the top of guide post (4.3) is fixedly connected with raising plate (4.5), the cylinder of the cylinder I (4.4)
Body bottom is mounted on fixed plate (4.1), and the piston rod part of cylinder I (4.4) is fixedly connected with raising plate (4.5), the weldering
The rear end for connecing crossbeam (4.6) is mounted on raising plate (4.5), and the front end of welding beam (4.6) and the top of welding arm (4.7) are solid
Fixed connection, the cylinder body of the cylinder II (4.8) are mounted in the lower part of welding beam (4.6), the piston rod bottom dress of cylinder II (4.8)
Have and carry out front and back, upper and lower, left and right adjusting adjustment device (9) for Butt welding gun (103), the buckle (9.8) is mounted in adjustment dress
It sets on (9).
7. a kind of Novel rotary radiator welding tooling according to claim 6, it is characterised in that: the adjustment device
It (9) include front and back adjustment seat (9.1), front and back adjusting block, front and back adjusting screw rod (9.2), left and right adjusting seat (9.3), left and right adjusting
Block, left and right adjusting screw rod (9.4), up and down adjustment seat (9.5), up and down adjustment block and up and down adjustment screw rod (9.6)；
The front and back adjustment seat (9.1) is mounted in the piston rod bottom of cylinder II (4.8), and the front and back adjusting block can slide back and forth ground
It is mounted in the inner cavity of front and back adjustment seat (9.1), the front and back adjusting screw rod (9.2) passes through the side wall of front and back adjustment seat (9.1)
It is threadedly coupled afterwards with front and back adjusting block, bearing is housed between front and back adjusting screw rod (9.2) and the side wall of front and back adjustment seat (9.1)；
The left and right adjusting seat (9.3) is mounted on the bottom surface of front and back adjusting block, and the left and right adjusting block can slidingly pacify
In the inner cavity of left and right adjusting seat (9.3), after the left and right adjusting screw rod (9.4) passes through the side wall of left and right adjusting seat (9.3)
It is threadedly coupled with left and right adjusting block, bearing is housed between left and right adjusting screw rod (9.4) and the side wall of left and right adjusting seat (9.3)；
It is mounted on the bottom surface of left and right adjusting block at the top of the up and down adjustment seat (9.5), up and down adjustment block can slide up and down to
It is mounted in the inner cavity of up and down adjustment seat (9.5), the up and down adjustment screw rod (9.6) passes through the side wall of up and down adjustment seat (9.5)
It is threadedly coupled afterwards with up and down adjustment block, bearing is housed between up and down adjustment screw rod (9.6) and the side wall of up and down adjustment seat (9.5),
Support plate (9.7) are housed on the up and down adjustment block, the buckle (9.8) is mounted on the front of support plate (9.7).
8. a kind of Novel rotary radiator welding tooling according to claim 1, it is characterised in that: the main bracing frame
Component (3) includes left side brackets (3.1) and right side bracket (3.2)；
The left side brackets (3.1) are by left back brace (3.11), left front brace (3.12) and are connected to left back brace (3.11)
Left upper support bar (3.13) and left support rod (3.14) composition between left front brace (3.12), left upper support bar (3.13)
Positioned at the top of left back brace (3.11) and left front brace (3.12), left support rod (3.14) be located at left back brace (3.11) with
The middle part of left front brace (3.12), to make left side brackets (3.1) in " A " character form structure；
Right side bracket (3.2) the You Youhou brace (3.21), it is right before brace (3.22) and be connected to brace (3.21) behind the right side
Upper right support rod (3.23) He Youzhong support rod (3.24) composition between brace before the right side (3.22), upper right support rod (3.23)
Positioned at brace behind the right side (3.21) and it is right before brace (3.22) top, in the right side support rod (3.24) be located at it is right after brace (3.21) with
The middle part of brace (3.22) before the right side, to make right side bracket (3.2) in " A " character form structure；
The left back brace (3.11) and it is right after be connected in turn between brace (3.21) from top to bottom rear upper connecting rod (3.31), after
Middle connecting rod (3.32) and rear lower link (3.33), rear upper connecting rod (3.31) are located at left back brace (3.11) He Youhou brace (3.21)
Top, it is rear in connecting rod (3.32) be located at the middle part of left back brace (3.11) He Youhou brace (3.21), rear lower link (3.33)
Positioned at the lower part of left back brace (3.11) He Youhou brace (3.21)；
The left front brace (3.12) and it is right before be connected with preceding upper connecting rod (3.41), preceding between brace (3.22) in turn from top to bottom
Middle connecting rod (3.42) and preceding lower link (3.43), preceding upper connecting rod (3.41) are located at left front brace (3.12) He Youqian brace (3.22)
Top, preceding middle connecting rod (3.42) is located at the top of left front brace (3.12) He Youqian brace (3.22), preceding lower link (3.43)
Positioned at the lower part of left front brace (3.12) He Youqian brace (3.22)；
The tray rack component (8) can slide up and down with left front brace (3.12) He Youqian brace (3.22) connect simultaneously, described
One end of welding arm component (4) is mounted in rear upper connecting rod (3.31) and preceding upper connecting rod (3.41).
9. a kind of Novel rotary radiator welding tooling according to claim 8, it is characterised in that: the left back brace
(3.11), left front brace (3.12), left upper support bar (3.13), left support rod (3.14), rear upper connecting rod (3.31), it is rear in connect
Brace behind bar (3.32), rear lower link (3.33), preceding upper connecting rod (3.41), preceding middle connecting rod (3.42), preceding lower link (3.43), the right side
(3.21), brace (3.22), upper right support rod (3.23) He Youzhong support rod (3.24) are hollow structure before the right side.
10. a kind of Novel rotary radiator welding tooling according to claim 8 or claim 9, it is characterised in that: described left back oblique
Angle between bar (3.11) He Youhou brace (3.21) and horizontal plane is 83 °, before the left front brace (3.12) and the right side tiltedly
Angle between bar (3.22) and horizontal plane is 75 °.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821177844.3U CN208772795U (en) | 2018-07-24 | 2018-07-24 | A kind of Novel rotary radiator welding tooling |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821177844.3U CN208772795U (en) | 2018-07-24 | 2018-07-24 | A kind of Novel rotary radiator welding tooling |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108620787A (en) * | 2018-07-24 | 2018-10-09 | 嘉兴开天传动技术有限公司 | A kind of Novel rotary radiator welding tooling |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108620787A (en) * | 2018-07-24 | 2018-10-09 | 嘉兴开天传动技术有限公司 | A kind of Novel rotary radiator welding tooling |
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