CN208757873U - A kind of vacuum coating automatic assembly line oil injection structure - Google Patents
A kind of vacuum coating automatic assembly line oil injection structure Download PDFInfo
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- CN208757873U CN208757873U CN201821254052.1U CN201821254052U CN208757873U CN 208757873 U CN208757873 U CN 208757873U CN 201821254052 U CN201821254052 U CN 201821254052U CN 208757873 U CN208757873 U CN 208757873U
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Abstract
The utility model discloses a kind of vacuum coating automatic assembly line oil injection structures, it include: the oil injection mechanism and film-coated part rotating mechanism for being respectively arranged at transport structure two sides, the oil injection mechanism carries out oil spout to film-coated part, the film-coated part rotating mechanism rotates film-coated part, to keep film-coated part spraying uniform, height and angle are adjusted by spray head support rod, the mobile plated film demand to meet different film-coated parts of sliding rail, film-coated part rotation simultaneously is so that injector surface is uniform, oil removal protective device is arranged in the fueling injection equipment of oil spout room, so that ink will not pollute fueling injection equipment, reduce the number for sweeping fueling injection equipment, play the role of recycling ink processing simultaneously.
Description
Technical field
The utility model relates to machinery fields, more particularly to a kind of vacuum coating automatic assembly line oil injection structure.
Background technique
Vacuum coating technology is begun to show in the 1930s, four the fifties start industrial application occur, and industrialization is big to advise
Mould production starts from widely answering in the 1980s, obtaining in the industry such as electronics, aerospace, packaging, decoration, gold stamping printing
With.Vacuum coating refers under vacuum conditions, certain metal or metallic compound are deposited to material surface in the form of gas phase
(usually nonmetallic materials), belong to physical gas-phase deposition.Because coating is often metallic film, therefore also referred to as vacuum metal
Change.Most commonly seen with plastics in all plated materials, it is excellent that plastics have that source is sufficient, performance is easy to regulate and control, is easy to process etc.
Gesture, therefore miscellaneous plastics or other high molecular materials are widely used in automobile, family as engineering decorative structural material
The industrial circles such as electric, daily packaging, Handicraft decorative.But plastic material exists mostly, and surface hardness is not high, appearance is not magnificent enough, resistance to
The mill property defects such as low such as are deposited one layer of very thin metallic film in frosting, can assign plastics shiny metal appearance, conjunction
Suitable source metal can also greatly increase Surface Wear Resistance of Materials energy, widen the dicoration and application range of plastics significantly.
With in field of vacuum coating coating technique make rapid progress, coated product type increases, to plated film produce
The requirement of line is also higher and higher.--- hot wind+UV is solid for surface treatment --- spray base oil --- for existing coating wire warp: piece uploading
--- --- the single keel of man-handling of materials are manually removed to coating machine --- plated film --- in man-handling of materials to film-coated part to keel for change
From the keel after plated film, --- man-handling of materials film-coated part to main transmission line is --- under spray plane oil --- hot wind+UV solidification ---
The process routes such as part --- product examine use single film-coated part for carrier, that there are artificial demands is big, staff labor intensity is big,
The disadvantages of the degree of automation is low, the three wastes are high, low efficiency.Full-automatic or the degree of automation is not low for the associated mechanisms of production line, causes
In production process, a plated film, high production cost, and handling process can be completed also mainly by people by generally requiring 20~30 talents
Work increases the unstability in production process, while producing ink taste solvent-based ink used, the air exhaust emission of drying
Be unable to secondary use, energy consumption is high and environmental pollution.
For problem and shortage existing for existing coating film production line, the application researches and develops a kind of vacuum coating automatic assembly line,
The coating film production line adapts to the requirement of multiple product plated film, plated film high production efficiency, and full intelligent control reduces manpower demand, raw
Producing line continuous-stable, pollution-free and energy conservation and environmental protection.
During researching and developing vacuum coating automatic assembly line, a critically important technical problem for needing to solve is exactly,
How to realize and manpower transport's cost directly is saved to improve production efficiency to film-coated part oil spout on the transmission line.
Summary of the invention
The purpose of the utility model is to overcome the above-mentioned problems in the prior art, propose that a kind of vacuum coating is automatic
Production line oil injection structure adjusts height and the mobile plated film need to meet different film-coated parts of angle, sliding rail by spray head support rod
It asks, while film-coated part rotation, so that injector surface is uniform, oil removal protective device is arranged in the fueling injection equipment of oil spout room, so that ink is not
Fueling injection equipment can be polluted, the number for sweeping fueling injection equipment is reduced, while playing the role of recycling ink processing.
The purpose of this utility model is realized by following technical proposals:
A kind of vacuum coating automatic assembly line oil injection structure, comprising: be respectively arranged at the oil injection mechanism of transport structure two sides
With film-coated part rotating mechanism, the transport structure includes: transport rack, and the transport bottom of the frame has support column, the fortune
Defeated rack is in top opening shape structure, and tensioning has chain in the transport rack, and the chain is provided by chain power mechanism
Power is operated, is connected with carrier bar on the chain, the carrier bar is provided with travelling bogie, is provided with dragon on the travelling bogie
Bone is provided with several film-coated part mounting grooves on the keel, and the film-coated part mounting groove is for installing film-coated part, the film-coated part
Film-coated part fixture is provided in mounting groove, the film-coated part fixture is connect with fixture shaft, and the fixture shaft passes through film-coated part
Mounting groove is simultaneously connect with friction pulley, and bearing, the oil injection mechanism pair are provided between the fixture shaft and film-coated part mounting groove
Film-coated part carries out oil spout, and the film-coated part rotating mechanism rotates film-coated part, to keep film-coated part spraying uniform.
A kind of vacuum coating automatic assembly line oil injection structure of the utility model, the oil injection mechanism includes base rail,
Several bracket slides are slidably connected on the base rail, and spray head support rod, the spray head are provided on the bracket slide
Spray head mounting rod is slidably connected between support rod, is provided with several spray heads on the spray head mounting rod.
A kind of vacuum coating automatic assembly line oil injection structure of the utility model, the spray head pass through spray head slide sliding peace
On spray head mounting rod, so as to adjust position alignment film-coated part.
A kind of vacuum coating automatic assembly line oil injection structure of the utility model, the film-coated part rotating mechanism includes: to rub
Band is wiped, the friction band logical crosses revolving power mechanism and provides power, and is tensioned by tensioning wheel, the friction band and keel
Friction pulley be in contact, to realize the rotation of film-coated part.
A kind of vacuum coating automatic assembly line oil injection structure of the utility model, the keel top are provided with oil removal protection
Device, the oil removal protective device are crossed between oil injection mechanism and film-coated part rotating mechanism, oil removal protective device bottom
A notch is kept away with what is passed through for keel.
A kind of vacuum coating automatic assembly line oil injection structure of the utility model, oil removal protective device lower part both ends to
Inner bending forms oil collection part, is provided with oil return hole at the oil collection part, the oil return hole receives oil liquid by oil return apparatus
Collection.
According to the above technical scheme, the beneficial effects of the utility model are: proposing a kind of vacuum coating automatic assembly line spray
Oily structure by carrier bar and travelling bogie by CONTACT WITH FRICTION, and is provided with the cooperation of guide rail and idler wheel, is allowed at turning
Transitions smooth, and be easy to separate entire carrier loader entirety with supply line, it is convenient for partial operation.
Detailed description of the invention
Fig. 1 is the schematic views that the utility model is applied to a kind of vacuum coating automatic assembly line；
Fig. 2 is the transport structure schematic diagram that the utility model is applied to a kind of vacuum coating automatic assembly line；
Fig. 3 is the transport structure cross-sectional view that the utility model is applied to a kind of vacuum coating automatic assembly line；
Fig. 4 is the transport structure axonometric drawing that the utility model is applied to a kind of vacuum coating automatic assembly line；
Fig. 5 is a kind of lifting diagram for the transport structure that the utility model is applied to vacuum coating automatic assembly line；
Fig. 6 is a kind of vacuum coating automatic assembly line oil injection structure schematic diagram of the utility model；
Fig. 7 is the vacuum coater partial schematic diagram that the utility model is applied to a kind of vacuum coating automatic assembly line；
Fig. 8 is the keel transport establishment schematic diagram that the utility model is applied to a kind of vacuum coating automatic assembly line；
Fig. 9 is the imperial frame rotary positioning mechanism schematic diagram that the utility model is applied to a kind of vacuum coating automatic assembly line；
Figure 10 is the vacuum coating equipment partial schematic diagram that the utility model is applied to a kind of vacuum coating automatic assembly line；
Figure 11 is the vacuum film coating chamber partial schematic diagram that the utility model is applied to a kind of vacuum coating automatic assembly line；
Figure 12 is the vacuum film coating chamber cross-sectional view that the utility model is applied to a kind of vacuum coating automatic assembly line；
Figure 13 is the drying unit schematic diagram that the utility model is applied to a kind of vacuum coating automatic assembly line；
Figure 14 is the drying unit side view that the utility model is applied to a kind of vacuum coating automatic assembly line；
Figure 15 is the imperial frame partial enlarged view that the utility model is applied to a kind of vacuum coating automatic assembly line.
Specific embodiment
The utility model is further described with attached drawing combined with specific embodiments below.
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only used to explain
The utility model is not used to limit the utility model
If Fig. 1-15 is the embodiment that the utility model is applied to a kind of vacuum coating automatic assembly line, a kind of vacuum coating
Automatic assembly line, comprising: end to end transport structure 100 has feeding structure 200 on the transport structure 100, it is described on
Expect that structure 200 is provided with baiting structure 300, the feeding structure 200 and blanking knot along the end of 100 transporting direction of transport structure
Successively there is surface processing device 400, base oil spraying area 500, base oil baking zone, vacuum on transport structure 100 between structure 300
Plated film area, face oil spraying area 800 and face oil baking zone, the base oil spraying area 500 and face oil spraying area 800 are being transported by setting
900 oil spout of oil injection structure in defeated 100 outside of structure, the base oil baking zone and face oil baking zone are by being arranged in transport structure
The drying unit 600 in 100 outsides realizes drying functions, and the vacuum coating area is by being crossed between one section of transport structure 100
Vacuum coater 700 realizes that coating operation, the transport structure 100 include: transport rack 110, the transport rack 110
Bottom has support column, and the transport rack 110 is in top opening shape structure, and tensioning has chain in the transport rack 110
150, the chain 150 provides operating power by chain power mechanism, is connected with carrier bar 131, the chain on the chain 150
Plate 131 is provided with travelling bogie 130, is provided with keel 140 on the travelling bogie 130, if being provided on the keel 140
Dry film-coated part mounting groove 141, the film-coated part mounting groove 141 for installing film-coated part, thus by keel can batch into
The clamping of row film-coated part, and can be separated keel entirety with chain with mechanism, so as to operate on it, the plating
Film-coated part fixture 142 is provided in membrane mounting groove 141, the film-coated part fixture 142 is connect with fixture shaft 143, the folder
Tool shaft 143 passes through film-coated part mounting groove 141 and connect with friction pulley 144, the fixture shaft 143 and film-coated part mounting groove
Bearing 145 is provided between 141, the transport rack 110 has track 120, and 130 bottom of travelling bogie has and track
120 directive wheels 132 matched, the vertical cross-section of the track 120 are trapezoidal shape structure, and the vertical of the directive wheel 132 is cut
Face is inverted ladder shape structure, so that travelling bogie 130 is allow to separate with track 120, cooperate downwards upwards, the travelling bogie
Raising plate 160 is provided between 130 and keel 140, the raising plate 160 includes jacking bottom plate 164 and jacking loading plate 162,
It is connected between the jacking bottom plate 164 and jacking loading plate 162 by boat keel stay 163, the boat keel stay 163 passes through jacking
Loading plate 162 is flexibly connected with keel 140, and 110 side of transport rack is provided with keel lifting body, the keel top
Rising mechanism includes jacking mounting plate 170, and the jacking mounting plate 170 is connected with transport rack 110, the jacking mounting plate
Jacking power mechanism 171 is installed, the output end of the jacking power mechanism 171 is in contact with raising plate 160, described on 170
164 bottom of jacking bottom plate of raising plate 160 is provided with jacking connecting plate 161, the jacking connecting plate 161 and jacking power mechanism
171 output end is connected, and guide positioning pin is arranged between the jacking connecting plate 161 and jacking mounting plate 170, thus
Raising plate 160 is oriented to during moving up and down, and the oil injection structure 900 includes being respectively arranged at 100 two sides of transport structure
Oil injection mechanism 910 and film-coated part rotating mechanism 920, the oil injection mechanism 910 to film-coated part carry out oil spout, the film-coated part
Rotating mechanism 920 rotates film-coated part, to make film-coated part spraying uniformly, the oil injection mechanism 910 includes base rail
911, several bracket slides 913 are slidably connected on the base rail 911, are provided with spray head branch on the bracket slide 913
Strut 912 slidably connects spray head mounting rod 914 between the spray head support rod 912, is arranged on the spray head mounting rod 914
There are several spray heads 915, the spray head 915 is slidably mounted on spray head mounting rod 914 by spray head slide 916, so as to adjust
Whole position alignment film-coated part, the film-coated part rotating mechanism 920 include: friction band 921, and the friction band 921 is dynamic by rotation
Force mechanisms 923 provide power, and are tensioned by tensioning wheel 922,144 phase of friction pulley of the friction band 921 and keel 140
Contact, to realize the rotation of film-coated part, is provided with oil removal protective device, the oil removal protective device above the keel 140
It is crossed between oil injection mechanism 910 and film-coated part rotating mechanism 920, oil removal protective device bottom has logical for keel 140
That crosses keeps away a notch, and oil removal protective device lower part inward at both ends is bent to form oil collection part, is provided with back at the oil collection part
Oilhole, the oil return hole are collected oil liquid by oil return apparatus, and the drying unit 600 has dryer shell 610, institute
Stating 610 both upper ends thereof of dryer shell has the dryer cavity 620 passed through for workpiece to be dried, the dryer shell 610
Two sides have heater mounting plate 680, and having heaters 640, the dryer shell is arranged on the heater mounting plate 680
610 insides are provided with ventilation fence panel 630, and the heater mounting plate 680 and dryer shell 610 are hinged, consequently facilitating plus
The maintenance of hot device 640 is provided with blast orifice 650 at the top of the dryer shell 610, and the blast orifice 650 introduces moving air,
Air blower is provided at the blast orifice 650,620 lower part of dryer cavity is provided with removal moisture drying chamber 670, the dehumidifying
Dehumidification drying device is provided in drying chamber 670, the dehumidification drying device is empty by the humidity being discharged in dryer cavity 620
Gas is dried, and the dehumidification drying device has air outlet 660, is provided with return air duct and air blast at the air outlet 660
Machine connection, so that hot-air be recycled, the vacuum coater 700 includes: keel transport establishment 710, the keel fortune
The manipulator that the setting of 710 both ends of transfer mechanism is loaded and unloaded for carrying out keel 140 from transport structure 100, the keel transport establishment
710 middle parts are provided with vacuum coating equipment 720, have the machine for 720 loading and unloading of vacuum coating equipment above the vacuum coating equipment 720
Tool hand, the keel transport establishment 710 include: imperial frame transport rack 711, pass through chain conveyer in the dragon frame transport rack 711
Transport has imperial frame 712, and the dragon frame 712 is used for installation and transportation keel 140, has installation in the middle part of the dragon frame transport rack 711
The coating machine mounting groove 716 of vacuum coating equipment 720, the dragon at the transport of dragon frame 711 both ends of rack and 720 two sides of vacuum coating equipment
Imperial frame ejecting mechanism 715 is provided in frame transport rack 711, the dragon frame ejecting mechanism 715 makes imperial frame 712 be temporarily disengaged from imperial frame
The delivery chain of rack 711 is transported, the dragon frame 712 includes cylindrical barrel 713, is turned in the middle part of the cylinder 713 with cylinder
Axis, several keel installation stations 717 for clamping keel 140 are provided on the cylinder 713, and the dragon frame transports rack
711 ends two sides are provided with imperial frame rotary positioning mechanism 714, and the dragon frame rotary positioning mechanism 714 includes: positioning frame
7141, positioning base 7142 is provided on the positioning frame 7141, is provided with positioning plate on the positioning base 7142
7144, position rotating power mechanism 7142 is provided on the positioning plate 7144, the position rotating power mechanism 7142
Output end is provided with positioning head 7146, and the positioning head 7146 realizes rotary power transmitting, the jacking with jacking chuck 719
Chuck 719 is set to cylinder both ends of the shaft, and it is dynamic that horizontal-clamping is provided between the positioning base 7142 and positioning plate 7144
Force mechanisms 7148, the horizontal-clamping power mechanism 7148 push 7144 horizontal movement of positioning plate, the positioning frame 7141
On be provided with positioning jacking power mechanism 7147, it is described positioning jacking power mechanism 7147 output end and 7142 phase of positioning base
Connection is slided up and down between the positioning base 7142 and positioning frame 7141 by the realization of slide construction 7143, the vacuum
Coating machine 720 includes: plated film rack 721, and vacuum film coating chamber 723, the vacuum coating are provided in the plated film rack 721
Room 723 is connect with vacuum pump component 724, and the vacuum film coating chamber 723 includes coating chamber main body 7241, the coating chamber main body
7241 tops have opening, and the opening is provided with horizontal mobile top cover 72413, and 7241 side of coating chamber main body has
Air ports 72411, the air ports 72411 are connect with vacuum pump component 724,723 outside of vacuum film coating chamber
Be provided with guide rail 72414 of uncapping, carry frame 72415 of uncapping on the guide rail 72414 of uncapping, it is described uncap frame 72415 with open
Lid guide rail 72414 is slidably connected, and vertical power mechanism 72416 of uncapping is provided on the frame 72415 of uncapping, described to uncap vertically
The output end of power mechanism 72416 is connected with horizontal mobile top cover 72413, is provided on the outside of the guide rail 72414 of uncapping
Uncap horizontal power mechanism 72418, and the output end of the horizontal power mechanism 72418 that uncaps on frame 72415 of uncapping by being arranged
Uncap frame trunnion 72417 realize connection, 723 end of vacuum film coating chamber is provided with imperial frame rotating mechanism 7412, the dragon
Frame rotating mechanism 7412 is that the imperial frame 712 in vacuum film coating chamber 723 provides rotary power, and the dragon frame rotating mechanism 7412 wraps
Include: imperial frame plated film rotates force mechanisms 724121, and the dragon frame plated film rotation force mechanisms 724121 pass through variable transmission mechanism
Power is transferred to driving gear 724123 by 724122, and the driving gear 724123 is engaged with imperial frame gear 718, the dragon frame
Gear 718 is set on cylinder shaft.
The course of work: by passing through on manipulator at feeding structure 200 by film-coated part feeding to keel 140, on
Keel 140 travel forward after the completion of material, successively pass through surface processing device 400, base oil spraying area 500, base oil baking zone, vacuum
Plated film area, face oil spraying area 800 and face oil baking zone, and when above-mentioned zone needs to handle, by lifting body by keel
140 jackings, are detached from supply line, and lifting body decline comes back to supply line and enters subsequent processing after Chu Liwan, and base oil is dried
Dry area and face oil baking zone are usually snakelike shape setting, and the supply line in 700 outside of vacuum coater is at vacuum coating area
Bending structure, and vacuum coater 700 is crossed on curved supply line both ends, normally transports to not influence supply line
It is defeated, only magnet need to be provided on usual keel 140 and is allowed to fall on raising plate 160 from material is grabbed above
It falls, while friction knot will not be provided between travelling bogie 130 and carrier bar 131 because of rotating separation on imperial frame 712
Structure makes both to can be easily separated between travelling bogie 130 and carrier bar 131, and while combining can keep opposing stationary again.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Made any modifications, equivalent replacements, and improvements etc., should be included in the utility model within the spirit and principle of utility model
Protection scope within.
Claims (6)
1. a kind of vacuum coating automatic assembly line oil injection structure characterized by comprising be respectively arranged at transport structure (100)
The oil injection mechanism (910) and film-coated part rotating mechanism (920) of two sides, the transport structure (100) include: transport rack (110),
The transport rack (110) bottom has support column, and the transport rack (110) is in top opening shape structure, the transporter
There is chain (150) tensioning in frame (110), the chain (150) provides operating power, the chain by chain power mechanism
(150) it is connected on carrier bar (131), the carrier bar (131) is provided with travelling bogie (130), sets on the travelling bogie (130)
It is equipped with keel (140), several film-coated part mounting grooves (141), the film-coated part mounting groove is provided on the keel (140)
(141) it for installing film-coated part, is provided with film-coated part fixture (142) in the film-coated part mounting groove (141), the film-coated part folder
Tool (142) is connect with fixture shaft (143), and the fixture shaft (143) passes through film-coated part mounting groove (141) and and friction pulley
(144) it connects, is provided with bearing (145), the oil-injection machine between the fixture shaft (143) and film-coated part mounting groove (141)
Structure (910) carries out oil spout to film-coated part, and the film-coated part rotating mechanism (920) rotates film-coated part, to make film-coated part
Spraying is uniform.
2. a kind of vacuum coating automatic assembly line oil injection structure according to claim 1, it is characterised in that: the oil-injection machine
Structure (910) includes base rail (911), and several bracket slides (913) are slidably connected on the base rail (911), described
It is provided on bracket slide (913) spray head support rod (912), spray head peace is slidably connected between the spray head support rod (912)
It fills bar (914), is provided with several spray heads (915) on the spray head mounting rod (914).
3. a kind of vacuum coating automatic assembly line oil injection structure according to claim 2, it is characterised in that: the spray head
(915) it is slidably mounted on spray head mounting rod (914) by spray head slide (916), so as to adjust position alignment film-coated part.
4. a kind of vacuum coating automatic assembly line oil injection structure according to claim 2, it is characterised in that: the film-coated part
Rotating mechanism (920) includes: friction band (921), and the friction band (921) provides power by revolving power mechanism (923), and
It is tensioned by tensioning wheel (922), the friction band (921) is in contact with the friction pulley (144) of keel (140), thus real
The rotation of existing film-coated part.
5. a kind of vacuum coating automatic assembly line oil injection structure according to claim 4, it is characterised in that: the keel
(140) top is provided with oil removal protective device, and the oil removal protective device is crossed on oil injection mechanism (910) and film-coated part whirler
Between structure (920), oil removal protective device bottom, which has, keeps away a notch for what keel (140) passed through.
6. a kind of vacuum coating automatic assembly line oil injection structure according to claim 5, it is characterised in that: the oil removal is protected
Protection unit lower part inward at both ends is bent to form oil collection part, and oil return hole is provided at the oil collection part, and the oil return hole passes through oil return
Device is collected oil liquid.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821254052.1U CN208757873U (en) | 2018-08-06 | 2018-08-06 | A kind of vacuum coating automatic assembly line oil injection structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821254052.1U CN208757873U (en) | 2018-08-06 | 2018-08-06 | A kind of vacuum coating automatic assembly line oil injection structure |
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| Publication Number | Publication Date |
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| CN208757873U true CN208757873U (en) | 2019-04-19 |
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| CN201821254052.1U Active CN208757873U (en) | 2018-08-06 | 2018-08-06 | A kind of vacuum coating automatic assembly line oil injection structure |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115193648A (en) * | 2022-08-17 | 2022-10-18 | 道县航大电子科技有限公司 | Glue dispensing device for filter production and processing |
-
2018
- 2018-08-06 CN CN201821254052.1U patent/CN208757873U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115193648A (en) * | 2022-08-17 | 2022-10-18 | 道县航大电子科技有限公司 | Glue dispensing device for filter production and processing |
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