CN208748090U - A kind of packaged type aerobic compost and anaerobic fermentation system - Google Patents
A kind of packaged type aerobic compost and anaerobic fermentation system Download PDFInfo
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- CN208748090U CN208748090U CN201821270593.3U CN201821270593U CN208748090U CN 208748090 U CN208748090 U CN 208748090U CN 201821270593 U CN201821270593 U CN 201821270593U CN 208748090 U CN208748090 U CN 208748090U
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Abstract
The utility model relates to a kind of packaged type aerobic compost and anaerobic fermentation system, the system footprint in the cabinet of a cuboid, the bottom of box be provided with traveling chassis, it can be achieved that complete equipment movement;It is equipped with a feed inlet at the top of the box body, is equipped with a discharge port in the side of cabinet, the quick input and output material function of polynary waste may be implemented;Main fermentation device is arranged in cabinet, is made of lower frame and upper frame, and the inside of the lower frame is equipped with upright guide rail, and the upper frame is equipped with and matched second idler wheel of upright guide rail;The fermentation frame arranged on left and right sides is separately installed with left and right screw riser, left and right C-shaped ring is separately installed on the left and right screw riser around pipeline, the left and right C-shaped ring is mounted on several spiral shape solid-cone (type) nozzles around the medial surface of pipeline.Tthe utility model system can realize the two kinds of function fermentations of aerobic composting fermentation and anaerobic fermentation, be a kind of quick processing equipment of packaged type.
Description
Technical field
The utility model relates to a kind of packaged type aerobic compost and anaerobic fermentation systems, belong to anaerobic fermentation technology and life
Object composting technology field.
Background technique
As intensive agriculture degree improves the fast development with scale crop cultivation and aquaculture, the random heap abandoning of feces of livestock and poultry, stalk
The problems such as discarding burning on the spot is more and more prominent, damages to the production and living environment such as atmosphere, soil and water, leads to agriculture face
Source pollution is on the rise.According to measuring and calculating, the whole nation is annual to generate 10.4 hundred million tons of agricultural crop straw, collects about 900,000,000 tons of stock number, Shang You
1.8 hundred million tons of stalk is not utilized effectively, and majority is by field on-site incineration;Livestock and poultry farms in scale generates animal dung every year
It is 20.5 hundred million tons dirty, still there is 56% not to be utilized effectively, not only causes the huge waste of resource but also serious dirt is caused to environment
Dye, therefore, development is suitable for the equipment that multi-element material packaged type in rural area is quickly handled to, and it is useless that agriculture rural area can be effectively treated
Gurry reduces greenhouse gas emission and haze generation, improvement rural environment " dirty, unrest, difference " situation etc..
Summary of the invention
The utility model will solve technical problem: providing one kind can be realized aerobic composting fermentation and two kinds of anaerobic fermentation
The system of function fermentation, be movable to the edge of a field, the medium more occasions of man, peasant household quickly, handle polynary waste in time, directly obtain
Organic fertilizer, biogas etc..
In order to solve the above-mentioned technical problem, the utility model proposes technical solution be: a kind of packaged type aerobic compost
And anaerobic fermentation system, rectangular box, hybrid feed mechanism, main fermentation device, circulating type heat and mass dress including sealing
It sets, the percolate filtering gentle body circulation purification device of storage device;
The cabinet is mounted on the traveling chassis equipped with wheel, and the bottom inside of the cabinet is equipped with the water that front and back extends
The leading flank of level gauge, the cabinet is equipped with discharge port and the discharge door for opening and closing discharge port;
The hybrid feed mechanism is by the premix mixing chamber that the top of the box is arranged in and setting in premix mixing chamber
The stirring propeller in portion forms, and the top of the premix mixing chamber is equipped with feed inlet and the feeding gate for opening and closing feed inlet,
The bottom of the premix mixing chamber is equipped with feed opening;
The main fermentation device includes the fermentation frame for being arranged in cabinet and being located at the lower section of the premix mixing chamber, institute
State the open top that is made of lower frame and upper frame of fermentation frame, outer surface is welded by aperture stainless steel plate
Frame structure, the inside of the lower frame are equipped with upright guide rail, and the bottom plate of the lower frame is aperture stainless steel plate, described
The bottom plate of lower frame is equipped with the first idler wheel matched with horizontal guide rail;The upper frame is equipped with and matches with upright guide rail
The second idler wheel, be respectively equipped with the gear track extended from the top down on left and right side outside the cabinet and driven by motor
The dynamic planetary gear moved along gear track;Left and right two facades of upper frame have been respectively and fixedly connected with outwardly extending left and right drive
Moving axis, the planetary gear are mounted on left and right driving axis;
The circulating type heat and mass device includes the left and right screw rod lifting for being separately positioned on fermentation frame arranged on left and right sides
Device is separately installed with left and right C-shaped ring around pipeline on the left and right screw riser, and the left and right C-shaped ring is just enclosed around pipeline
Firmly ferment frame, and the left and right C-shaped ring is mounted on several spiral shape solid-cone (type) nozzles around the medial surface of pipeline;
The percolate filtering storage device includes sewage centrifugal pump, diafiltration liquid storage tank and pacifies close to lower frame bottom
The filter of dress, water inlet and the filter, the diafiltration liquid storage tank of the sewage centrifugal pump are all connected with, the diafiltration liquid storage tank
Valve is equipped between the water inlet of the sewage centrifugal pump, the water outlet of the sewage centrifugal pump and left and right C-shaped ring are around pipeline
Connection;
The gas circulating purifying device includes intake valve, air outlet valve and air pump, the intake valve through air pump and it is described it is left,
Right C-shaped ring is around piping connection, the gas outlet connection of the air outlet valve and cabinet.
The art of the indicating positions such as "upper", "lower", "left", "right", "front", "rear" or positional relationship in the present invention
Language, it is only for convenient for description the utility model and simplify description, should not be understood as limiting the present invention.
Preferably, oxygen sensor, temperature sensor and humidity sensor are equipped in the fermentation frame.
Preferably, the intake valve and the left and right C-shaped ring are equipped with heater between pipeline.
Preferably, the discharge door and feeding gate are all opened and closed by hydraulic system.Further, the discharge port of the cabinet
Surrounding is provided with groove, and anti-corrosion silicone sealing strip is filled in the groove, and the discharge door is covered on outside discharge port, the discharging
The position of the corresponding sealing strip of door is welded with raised steel bar, and the protrusion steel bar, which is fallen into groove, compresses anti-corrosion silicone sealing strip.
The course of work of Tthe utility model system is detailed in specific embodiment part.
The further improvement of above-mentioned technical proposal is: the gear track is divided into upper and lower two sections, and upper section is vertically arranged,
Its lower section is to be directed away from the inclined arc of discharge port.In this way in discharging stage, by the adjusting of upper frame to suitable height
Afterwards, then horizontal direction discharge port moves a distance, and then lower curved section operation of the planetary gear in gear track, realizes hair
Ferment frame tilts outward (discharge port), so as to disposably clear out material, realizes a key self-emptying.
The further improvement of above-mentioned technical proposal is: the upper right side of the cabinet is equipped with low temperature plasma waste gas cleaning
Device, the low temperature plasma waste gas cleaning device are arranged between the gas outlet of cabinet and air outlet valve.When oxygen sensor is examined
The oxygen concentration in installation for fermenting is measured lower than 12%, the gas in device is discharged to low temperature plasma waste gas cleaning device processing
It is emptied again after up to standard, environmental pollution can be reduced.
The utility model has the benefit that (1) Tthe utility model system can realize aerobic composting fermentation and anaerobism
Two kinds of functions of fermenting are fermented, and are a kind of quick processing equipments of packaged type.The utility model can be medium more in the edge of a field, man, peasant household
Conjunction handles polynary waste in time, can directly obtain organic fertilizer, biogas etc., and discharge after gas treatment is up to standard, leachate tail water makes
With without secondary pollution, comprehensive utilization ratio is high.
(2) the utility model passes through the gentle body circulation purification device of circulating type heat and mass device of internal system, can
Oxygen Concentration During Aerobic Composting, humidity, the entirety of temperature and local modulation are realized, by changing ventilation quantity, rate of venting, oxygen
Concentration and positioning ventilation regulation etc. improve composting efficiency, and gas is recycled, qualified discharge after processing, pollution-free in the process, section
It can environmental protection.
(3) the utility model passes through the circulating type heat and mass device of internal system and percolate filtering storage dress
It sets, percolate uniformly flows in fermentation materials during can be realized anaerobic dry fermentation, not only increases during spray
The infiltration rate of percolate, and the reinforcing flowing of regional area may be implemented, improve the biography of fermentation materials and microbial bacterial agent
Matter effect, effectively improves gas producing efficiency.
(4) Tthe utility model system can realize a key self-emptying, save artificial, economy height.
Detailed description of the invention
The utility model is described in further detail with reference to the accompanying drawing.
Fig. 1 is the structural schematic diagram of the utility model embodiment.
Fig. 2 is the schematic diagram of side discharge door.
Fig. 3 is the schematic diagram of discharge port.
Fig. 4 is the schematic diagram of discharge door.
Fig. 5 is the schematic internal view of main fermentation device.
Fig. 6 is the schematic diagram of planetary gear and gear track.
Fig. 7 is the schematic diagram of circulating type heat and mass device.
Appended drawing reference: 1- intake valve, 2- air heater, 3- air pump, 4- motor, 5- stir propeller, 6- feeding gate, 7-
Hydraulic support, 8- stir pre-mixing cabin, and 9- hydraulic cylinder, the left C-shaped ring of 10- is around pipeline, 11- low temperature plasma waste gas cleaning device, 12-
Right C-shaped ring is around pipeline, 13- exhaust valve, 14- gas-liquid hose, 15- right driving axle, 16- upper frame, the second idler wheel of 17-, 18- tooth
Wheel track, 19- under(-)chassis, 20- motor, 21- bracket, 22- drilled base plate, 23- rear-wheel, 24- traveling chassis, 25- front-wheel,
26- temperature sensor, 27- humidity sensor, 28- motor, 29- filter device, the left screw riser of 30-, the centrifugation of 31- sewage
Pump, 32- gear track, 33- are percolated liquid storage tank, 34- oxygen sensor, 35- left driving shaft, 36- gas-liquid hose, 37- control dress
It sets, 38- motor, 39- cabinet, 40- hydraulic arm, 41- discharge door, 42- sealed groove, 43- sealing rubber strip, 44- protrusion type is close
Strip of paper used for sealing, 47- upright guide rail, 48- horizontal guide rail, 49- limiter, 50- support frame, the first idler wheel of 51-, 52- limiter, 53- row
Star gear, 57- spiral shape solid-cone (type) nozzle, 58- latch, 59- fastener.
Specific embodiment
Embodiment
The packaged type aerobic compost and anaerobic fermentation system of the present embodiment, as shown in figs. 1-7, the rectangle including sealing
Cabinet 39, hybrid feed mechanism, main fermentation device, circulating type heat and mass device, percolate filtering storage device and gas follow
Ring purification device.
As shown in Figure 1 and Figure 5, the cabinet 39 is mounted on the row equipped with wheel (as shown in fig. 1 front-wheel 25, rear-wheel 23)
It sails on chassis 24, cabinet moves after being suspended on automobile head, and the bottom inside of the cabinet 39 is equipped with the level that front and back extends
Guide rail 48, horizontal guide rail 48 are mounted on cabinet by support frame 50 and bracket 21, and the leading flank of the cabinet 39 is equipped with discharging
Mouth and the discharge door 41 for opening and closing discharge port.As shown in Figs 1-4, the discharge door 41 is equipped with two hydraulic arms 40, passes through
The driving of hydraulic cylinder (not shown).The discharge port surrounding of the cabinet 39 is provided with groove 42, is filled with anti-corrosion in the groove 42
Silicone sealing strip 43, the discharge door 41 are covered on outside discharge port, and the position of the corresponding sealing strip of the discharge door 41 is welded with
Raised steel bar 44, the protrusion steel bar 44, which will fall into groove 42, wherein anti-corrosion silicone sealing strip 43 to be compressed.That is, discharge port
Outside covering discharge door 41, the position solder-bump steel bar 44 of the corresponding sealing strip of discharge door 41, there are two hydraulic arms for gate outside
40, by the hydraulic system at 39 top of cabinet, realize the sealing function at gate.
As shown in Figure 1, the hybrid feed mechanism is existed by the premix mixing chamber 8 and setting that 39 top of cabinet is arranged in
The stirring propeller 5 for premixing 8 middle part of mixing chamber forms, and stirring propeller 5 is driven by motor 4.The top of the premix mixing chamber 8
Feeding gate 6 equipped with feed inlet and for opening and closing feed inlet, feeding gate 6 drive hydraulic support 7 opening by hydraulic cylinder 9 or
Person closes.The bottom of the premix mixing chamber 8 is equipped with feed opening.
As shown in Figure 5 and Figure 6, the main fermentation device includes being arranged in cabinet 39 and being located at the premix mixing chamber
The fermentation frame of lower section, it is described fermentation frame be made of lower frame 19 and upper frame 16 open top, outer surface by
The inside of the frame structure that aperture stainless steel plate is welded, the lower frame 19 is equipped with upright guide rail 47, the lower box
The bottom plate 22 of frame 19 is aperture stainless steel plate, and the bottom plate 22 of the lower frame 19 is equipped with the matched with horizontal guide rail 48
One idler wheel 51, the both ends of horizontal guide rail 48 are respectively equipped with limiter 49 and limiter 52;The upper frame 16 be equipped with it is vertical
Matched second idler wheel 17 of guide rail 47 is respectively equipped with the gear rail extended from the top down on the 39 outside left and right side of cabinet
Road 18,32 and the planetary gear 53 mobile by 38 drives edge gear track 18,32 of motor;Left and right two of upper frame 16
Left driving shaft 35, right driving axle 15 are respectively and fixedly connected on facade, the planetary gear 53 of arranged on left and right sides is separately mounted to left driving shaft
35, on right driving axle 15.
As shown in Figure 1 and Figure 7, the circulating type heat and mass device includes being separately positioned on fermentation frame arranged on left and right sides
Left screw riser 30 and right screw riser, be separately installed with left and right c-type circular tube on the left and right screw riser
Road 10,12, the left and right C-shaped ring just surround fermentation frame around pipeline 10,12, and the left and right C-shaped ring is around pipeline 10,12
Medial surface is mounted on several spiral shape solid-cone (type) nozzles 57.The left and right C-shaped ring passes through locking around pipeline 10,12 respectively
Plate 58, fastener 59 are mounted on left and right screw riser, and the left and right screw riser passes through motor 20, motor 28 respectively
Driving.
The percolate filtering storage device includes sewage centrifugal pump 31, diafiltration liquid storage tank 33 and close lower frame bottom
The filter 29 of portion's installation, the water inlet of the sewage centrifugal pump 31 are all connected with the filter 29, diafiltration liquid storage tank 33, institute
It states and is equipped with valve, the water outlet of the sewage centrifugal pump 31 between diafiltration liquid storage tank 33 and the water inlet of the sewage centrifugal pump 31
It is connect respectively with left and right C-shaped ring around pipeline 10,12 through gas-liquid hose 14,36.Sewage centrifugal pump 31 is different by opening and closing
Valve, it is satisfying realize three functions: 1) realize fermentation frame in liquid self circulation;2) by the liquid in frame that ferments before discharging
Body discharge;3) liquid is supplemented into fermentation frame after feeding.
The gas circulating purifying device includes intake valve 1, air outlet valve 13 and air pump 3, the intake valve 1 through air pump 3 with
And gas-liquid hose 14,36 is connect with the left and right C-shaped ring around pipeline 10,12 respectively, the outlet of the air outlet valve 13 and cabinet 39
Mouth connection.Preferably, the intake valve 1 and the left and right C-shaped ring are equipped with heater 2 between pipeline 10,12.
In order to preferably control fermentation process, oxygen sensor, temperature sensor and humidity are equipped in the fermentation frame
Sensor, it is preferred that as shown in Figure 1, the temperature sensor 26 and humidity sensor 27 are mounted in main fermentation device material,
The oxygen sensor 34 is mounted on the top of main fermentation device material, the oxygen sensor 34, temperature sensor 26 and wet
Degree sensor 27 is connected with control system 37, adjusts temperature, humidity and the oxygen in installation for fermenting by control system 37
Content, this is the prior art, is repeated no more.
The course of work of the present embodiment is as follows:
1) charging stage
Feeding gate 6 is opened, smashed multi-element material, microbial inoculum, auxiliary material etc. are promoted to the charging at top by loading machine
Mouthful, put into premix mixing chamber after mixing, from feed opening put into fermentation frame, after feeding intake, close top into
Material mouth.
2) fermentation stage
2.1 aerobic compost stages
Ozone improves temperature to 50 DEG C -65 DEG C by heater, and the left and right C of the right and left is got to by air pump 3
Around pipeline 10,12, the left and right C-shaped ring is moved up and down around pipeline by left and right screw riser defeated into fermentation frame type ring
The air-flow for entering high-speed and high-temperature adjusts aerobic compost according to the monitoring of oxygen sensor, temperature sensor and humidity sensor in real time
Temperature in the process, humidity, permeability are realized all or the airflow circulating of part stir, improve fermentation rate and organic fertilizer
Fertilizer efficiency.
When the intracorporal oxygen concentration of case is between 12%-21% range, the inside for carrying out gas whithin a period of time is recycled, when
Oxygen sensor detects that the intracorporal gas part of case is discharged lower than 12% for the oxygen concentration in main fermentation device, while again
Supplement injects fresh high temperature air, and the intracorporal oxygen concentration of case is made to reach 15%.
2.2 anaerobic fermentation stage
Firstly, the sewage centrifugal pump will be percolated the percolate of (40 DEG C or so) after heating in liquid storage tank, squeeze into it is described it is left,
Right C-shaped ring is around pipeline, and the left and right C-shaped ring is in the high speed that pipeline is sprayed up and down through spiral shape solid-cone (type) nozzle 57
Geothermal liquid adjusts height by left and right screw riser, carries out local positioning spray, improves the hair in the region that local difficulty is infiltrated
Ferment environment.After percolate supplement is a certain amount of, liquid removes bulky grain gravel, mud and stalk particle by bottom filter device
Equal impurity realize that the inside of percolate is recycled using sewage centrifugal pump, this will enhance heat and mass efficiency significantly, improve
The gas producing efficiency of dry fermentation.The biogas generated in fermentation process can be stored temporarily in gas-storing bag or straight by gas piping
It is connected at village level supply air line and is used for villager in succession.
3) discharging stage
When fermentation period terminates, by main fermentation device gas and percolate be discharged respectively, since fermentation process can draw
The reduction for playing height of materials drives planetary gear moving down in gear track by motor, thus by upper frame
After adjusting suitable height, fermentation frame entirety horizontal direction discharge port is set to move one by moving lower frame along horizontal rail
Section distance, makes upper frame close to discharge port, opens discharge door at this time, material is cleared out, and reduces manpower consumption.
The present embodiment can also make following improve:
1) as shown in fig. 6, it is upper and lower two sections that the gear track 18, which is divided to, upper section is vertically arranged, and lower section is towards remote
Separate out the inclined arc of material mouth.In this way in discharging stage, after the adjusting of upper frame to suitable height, then horizontal direction discharging
Mobile a distance of mouth, then lower curved section operation of the planetary gear in gear track, realizes fermentation frame outward (out
Material mouth) inclination, so as to which material is disposably cleared out, one key self-emptying of realization.
2) upper right side of the cabinet 39 is equipped with low temperature plasma waste gas cleaning device 11, the low-temperature plasma exhaust gas
Purification device 11 is arranged between the gas outlet of cabinet 1 and air outlet valve 13.Low temperature plasma waste gas cleaning device is the prior art,
It repeats no more.In this way, when oxygen sensor detects the oxygen concentration in installation for fermenting lower than 12%, by the gas in device
It is emptied again after being discharged to low temperature plasma waste gas cleaning device processing, environmental pollution can be reduced.
The utility model is not limited to the above embodiment the specific technical solution, and in addition to the implementation, this is practical
It is novel to have other embodiments.For those skilled in the art, all in the spirit and principles of the utility model
Within, the technical solution that any modification, equivalent replacement, improvement and so on are formed should be included in the protection of the utility model
Within the scope of.
Claims (7)
1. a kind of packaged type aerobic compost and anaerobic fermentation system, it is characterised in that: rectangular box, mixing including sealing
Feeding device, main fermentation device, circulating type heat and mass device, percolate filter the gentle body circulation purification device of storage device;
The cabinet is mounted on the traveling chassis equipped with wheel, and the bottom inside of the cabinet is equipped with the level that front and back extends and leads
The leading flank of rail, the cabinet is equipped with discharge port and the discharge door for opening and closing discharge port;
The hybrid feed mechanism is by being arranged in the premix mixing chamber of the top of the box and being arranged in the middle part of premix mixing chamber
Propeller composition is stirred, the top of the premix mixing chamber is equipped with feed inlet and the feeding gate for opening and closing feed inlet, described
The bottom for premixing mixing chamber is equipped with feed opening;
The main fermentation device includes the fermentation frame for being arranged in cabinet and being located at the lower section of the premix mixing chamber, the hair
The frame that open top that ferment frame is made of lower frame and upper frame, outer surface are welded by aperture stainless steel plate
Structure, the inside of the lower frame are equipped with upright guide rail, and the bottom plate of the lower frame is aperture stainless steel plate, the lower part
The bottom plate of frame is equipped with the first idler wheel matched with horizontal guide rail;The upper frame is equipped with and upright guide rail matched the
Second wheel is respectively equipped with the gear track extended from the top down on left and right side outside the cabinet and edge is driven by motor
The mobile planetary gear of gear track;Left and right two facades of upper frame have been respectively and fixedly connected with outwardly extending left and right driving
Axis, the planetary gear are mounted on left and right driving axis;
The circulating type heat and mass device includes the left and right screw riser for being separately positioned on fermentation frame arranged on left and right sides, institute
It states and is separately installed with left and right C-shaped ring on left and right screw riser around pipeline, the left and right C-shaped ring just surrounds hair around pipeline
Ferment frame, the left and right C-shaped ring are mounted on several spiral shape solid-cone (type) nozzles around the medial surface of pipeline;
The percolate filtering storage device includes sewage centrifugal pump, diafiltration liquid storage tank and installs close to lower frame bottom
Filter, water inlet and the filter, the diafiltration liquid storage tank of the sewage centrifugal pump are all connected with, the diafiltration liquid storage tank and institute
It states and is equipped with valve between the water inlet of sewage centrifugal pump, the water outlet of the sewage centrifugal pump and left and right C-shaped ring connect around pipeline
It connects;
The gas circulating purifying device includes intake valve, air outlet valve and air pump, and the intake valve is through air pump and the left and right C
Type ring is around piping connection, the gas outlet connection of the air outlet valve and cabinet.
2. packaged type aerobic compost according to claim 1 and anaerobic fermentation system, it is characterised in that: the gear rail
Road is divided into upper and lower two sections, and upper section is vertically arranged, and lower section is to be directed away from the inclined arc of discharge port.
3. packaged type aerobic compost according to claim 1 and anaerobic fermentation system, it is characterised in that: the intake valve
Heater is equipped between pipeline with the left and right C-shaped ring.
4. packaged type aerobic compost according to claim 1 and anaerobic fermentation system, it is characterised in that: the cabinet
Upper right side is equipped with low temperature plasma waste gas cleaning device, and the outlet of cabinet is arranged in the low temperature plasma waste gas cleaning device
Between mouth and air outlet valve.
5. packaged type aerobic compost according to claim 1 and anaerobic fermentation system, it is characterised in that: the fermentation frame
Oxygen sensor, temperature sensor and humidity sensor are equipped in frame.
6. packaged type aerobic compost according to claim 1 and anaerobic fermentation system, it is characterised in that: the discharge door
It is all opened and closed by hydraulic system with feeding gate.
7. packaged type aerobic compost according to claim 6 and anaerobic fermentation system, it is characterised in that: the cabinet
Discharge port surrounding is provided with groove, and anti-corrosion silicone sealing strip is filled in the groove, and the discharge door is covered on outside discharge port, institute
It states discharge door and corresponds to the position of sealing strip and be welded with raised steel bar, the protrusion steel bar is fallen into anti-corrosion silicone sealing strip in groove
It compresses.
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Cited By (1)
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CN110204369A (en) * | 2019-05-16 | 2019-09-06 | 蒋兰琴 | Sludge fermentation fertilizer process units |
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2018
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110204369A (en) * | 2019-05-16 | 2019-09-06 | 蒋兰琴 | Sludge fermentation fertilizer process units |
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