CN208682663U - A kind of prewired full automatic production equipment of dropper - Google Patents
A kind of prewired full automatic production equipment of dropper Download PDFInfo
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- CN208682663U CN208682663U CN201821100075.7U CN201821100075U CN208682663U CN 208682663 U CN208682663 U CN 208682663U CN 201821100075 U CN201821100075 U CN 201821100075U CN 208682663 U CN208682663 U CN 208682663U
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Abstract
The utility model discloses a kind of prewired full automatic production equipments of dropper, has processing platform self-threading, straightening, shearing, copper lug compresses, aluminium hydraulic pressed connecting pipe is traversing, the processes such as compression, vibrating disk is automatically performed thimble, aluminium hydraulic pressed connecting pipe, the various standard component pickups of copper lug and directional feeding, the servo handgrip of crown platform cooperates working platform step, it completes around thimble, threading enters aluminium hydraulic pressed connecting pipe, copper lug, and each workpiece carries out Programmed control by control device, to realize the production of automation, reduce human cost, decline production cost, and the control of product quality is more convenient in mechanization design.
Description
Technical field
It is pre- more particularly to a kind of dropper the utility model relates to the processing and manufacturing field of railway contact line dropper line
With full automatic production equipment.
Background technique
According to existing professional standard " high-speed railway electric propulsion power supply engineering construction quality accident standard " (TB10758-
2010) regulation in: " blanking, measurement, the production of 1 dropper should be made dedicated platform of dropper, and crimping uses dedicated Press Plier,
Sliding load after crimping meets design requirement;2 droppers should be without broken lot and stranded phenomenon;3 dropper precast length deviations be ±
1.5mm." be used in production dropper line at present easy making processing platform, manual measurement dropper line length, blanking and pressure
It connecing, longest dropper line length reaches 2000mm, and measurement error is possible to above 1.5mm, there are prefabricated precision is low, rejection rate
The problems such as high.
It is counted according to Department of Transportation, the People's Republic of China (PRC) in 2014,11.2 ten thousand kilometers of railway total length, according to minimum
It is required that (6~8 meters/root) dropper linear distance calculates, whole dosage is more than 15,000,000 dropper lines, the lasting propulsion that high-speed rail is built,
Newly built railway needs prefabricated a large amount of dropper lines, while needing replacing damage and the dropper line of poor quality, whole dosage again every year
Greatly.It before this huge data surface, is manually produced entirely, huge labour will be needed, so how with automatically
Change machine to replace manually, both saving manpower, improves working efficiency, while product is also equipped with high-precision, the production equipment of high quality
It is those skilled in the art always in the problem of thinking.
Summary of the invention
The purpose of the utility model is to overcome the above-mentioned problems in the prior art, propose that a kind of dropper is prewired
Full automatic production equipment can substitute the artificial production for carrying out railway dropper line, and precision is high, no individual difference, and it is automatic
Change and intelligence degree is high, convenient for batch production, to reduce production cost, and stable yield provides technical guarantee.
The purpose of this utility model is realized by following technical proposals:
A kind of prewired full automatic production equipment of dropper, comprising: mechanical motion mechanism, hydraulic system, electrical control system
System and vibration disc system, the mechanical motion mechanism includes: workbench and the manipulator mechanism that is set to above workbench, described
The fixed press-loading device of aluminium hydraulic pressed connecting pipe, copper lug and thimble is provided on workbench, the manipulator mechanism traction steel wire is working
Platform apparent motion completes the press fitting of aluminium hydraulic pressed connecting pipe, copper lug and thimble, is respectively arranged with heart-shaped ring vibration on the outside of the workbench
Disk, aluminium hydraulic pressed connecting pipe vibrating disk and copper lug vibrating disk, the thimble vibrating disk, aluminium hydraulic pressed connecting pipe vibrating disk and copper lug vibrating disk are certainly
Dynamic metaplasia, which produces, provides material source, and the movement of the mechanical motion mechanism, hydraulic system and vibration disc system passes through electrical control
System is controlled.
A kind of prewired full automatic production equipment of dropper of the utility model has straightener, institute on the workbench
It states straightener end and Wire-feeding machine, the Wire-feeding machine end is provided with thread trimmer, the thread trimmer end is fixed with thimble
Position mechanism, the thimble positioning mechanism outside have thimble feeding mechanism, and thimble positioning mechanism rear end has aluminium hydraulic pressed connecting pipe
Translation mechanism is crimped, there is guide groove on the outside of the aluminium hydraulic pressed connecting pipe crimping translation mechanism, be provided with deconcentrator on the outside of the guide groove, it is described
Aluminium hydraulic pressed connecting pipe, which crimps translation mechanism end, has thimble positioning mechanism, also has copper lug compression joint mechanism on the workbench.
A kind of prewired full automatic production equipment of dropper of the utility model, thimble positioning mechanism outside setting
There is heart-shaped ring-shaped pressuring plate mechanism.
A kind of prewired full automatic production equipment of dropper of the utility model, the thread trimmer include trimming machine base,
Shearing sliding block is movably installed in the trimming machine base, the shearing sliding block can slide up and down in trimming machine base, described
Thread trimmer base top has shearing top plate, and the shearing top plate top has shearing power mechanism, the shearing power mechanism
Output end pass through shearing top plate and with shearing sliding block connect.
A kind of prewired full automatic production equipment of dropper of the utility model, the trimming machine base have cutter bottom
Plate, quadrangle has support column on the shearing machine bottom board.
A kind of prewired full automatic production equipment of dropper of the utility model forms shearing between adjacent support column and slides
Road, the shearing sliding block extend outward slideway convex block, and the slideway convex block is matched with shearing slideway.
A kind of prewired full automatic production equipment of dropper of the utility model, the trimming machine base and shearing sliding block
Forward surface is respectively arranged with lower shearing piece and upper shearing piece.
A kind of prewired full automatic production equipment of dropper of the utility model, the lower shearing piece and upper shearing piece are in
Scissor-shaped is staggered.
A kind of prewired full automatic production equipment of dropper of the utility model, the phase of the lower shearing piece and upper shearing piece
It is provided with shearing arc groove to face, shear blade is set in the shearing arc groove.
A kind of prewired full automatic production equipment of dropper of the utility model, the lower shearing piece and trimming machine base it
Between have rubber pad.
A kind of prewired full automatic production equipment of dropper of the utility model, the thimble feeding mechanism includes: to take
Expect that mechanism and feeding mechanism, the material fetching mechanism have fixed pedestal, the fixed pedestal is set on workbench, described solid
Determine that there is thimble material fetching mechanism on pedestal, the feeding mechanism includes thimble material feeding seat, thimble material feeding seat top
With thimble clamping device, the thimble material feeding seat is connect with turnover mechanism, has overturning bit-avoiding slot on the workbench,
The turnover mechanism passes through workbench by overturning bit-avoiding slot, and the workbench bottom surface is provided with positioning base, the tipper
Structure is hinged with positioning base, and power mechanism fixing seat is provided on the positioning base, is arranged in the power mechanism fixing seat
There is overturning power mechanism, the output end of the overturning power mechanism is connect with turnover mechanism, to make to turn in overturning power mechanism
Rotation mechanism drives the overturning of thimble material feeding seat, enters thimble back-off in thimble positioning mechanism.
A kind of prewired full automatic production equipment of dropper of the utility model has on the thimble material fetching mechanism upper
Tablet, the upper tablet can the plane motion on thimble material fetching mechanism, thus by thimble from thimble material fetching mechanism be sent into
On thimble material feeding seat.
A kind of prewired full automatic production equipment of dropper of the utility model, thimble clamping device outside setting
There is hitting rod mechanism, the hitting rod mechanism compression opens thimble clamping device.
A kind of prewired full automatic production equipment of dropper of the utility model, the hitting rod mechanism top have buffering rolling
Wheel.
A kind of prewired full automatic production equipment of dropper of the utility model, the positioning base side are provided with overturning
Mechanism rod, turnover mechanism connecting rod one end and positioning base are hinged, the positioning base other end and thimble material feeding seat
Connection.
A kind of prewired full automatic production equipment of dropper of the utility model, the turnover mechanism connecting rod and positioning base
Hinged and turnover mechanism and positioning base are hingedly same articulated shaft.
A kind of prewired full automatic production equipment of dropper of the utility model, the turnover mechanism connecting rod pass through connecting shaft
It is connect with turnover mechanism.
A kind of prewired full automatic production equipment of dropper of the utility model has perforative turn on the positioning base
Turn trough, the turning groove form the motion profile of connecting shaft.
A kind of prewired full automatic production equipment of dropper of the utility model, the straightener include aligning machine base,
The L-shape structure of vertical cross-section of the aligning machine base, the L shape structure includes left mounting base and right mounting base, the left peace
Several aligning roller groups are respectively arranged in dress seat and right mounting base, the aligning roller group is connect with roller group power mechanism, described to rectify
Straight roller group includes longitudinal roller group and lateral roller group, and the left mounting base and right mounting base both ends extend outward left erecting bed respectively
With right erecting bed, the left erecting bed and right erecting bed are bonded with table surface.
A kind of prewired full automatic production equipment of dropper of the utility model, the left mounting base and right mounting base are mutual
Vertically.
A kind of prewired full automatic production equipment of dropper of the utility model, the longitudinal direction roller group and lateral roller group are in length
Degree direction is staggered.
A kind of prewired full automatic production equipment of dropper of the utility model, the aligning roller group pass through roller group mounting base
It is connect with aligning machine base, there is roller group mounting base groove on the aligning machine base, the roller group mounting base and roller group are installed
Seat groove is coupled.
A kind of prewired full automatic production equipment of dropper of the utility model, roller group mounting base two sides are provided with peace
Seat guiding projection is filled, the mounting base guiding projection is vertical with roller group mounting base glide direction, in the roller group mounting base groove
It is oriented to groove with mounting base, the mounting base guiding projection is coupled with mounting base guiding groove.
A kind of prewired full automatic production equipment of dropper of the utility model, the left mounting base and right mounting base end
It is respectively provided with longitudinal end plate and lateral end plate, there is straightening roll to adjust bolt on the longitudinal direction end plate and lateral end plate, it is described straight
Roller adjusts bolt and is connected with roller group mounting base.
A kind of prewired full automatic production equipment of dropper of the utility model, the longitudinal direction roller group and lateral roller group are
Two roller compositions being set side by side in the same direction.
A kind of prewired full automatic production equipment of dropper of the utility model, the manipulator mechanism includes: manipulator
Rack is tower structure on the robot gantry, has manipulator cross slide, the machine on the robot gantry
Tool hand cross slide passes through manipulator longitudinal direction left rail and manipulator respectively, and longitudinally right guide rail and robot gantry realize that sliding connects
It connects, the manipulator cross slide is provided with longitudinal motion mechanism, and manipulator cross slide top is provided with manipulator peace
Seat is filled, the manipulator mounting base and the combination realization of manipulator cross slide sliding slot and slide rail are slidably connected, the machine
It is provided with manipulator below tool hand mounting base, the manipulator connect with manipulator behavior mechanism and obtain power, the machinery
Hand is connect with manipulator revolving power mechanism obtains rotary power, and the manipulator mounting base is provided with transverse motion mechanism.
A kind of prewired full automatic production equipment of dropper of the utility model, thimble positioning mechanism two sides difference
With latch mechanism after latch mechanism before thimble and thimble.
A kind of prewired full automatic production equipment of dropper of the utility model, the longitudinal motion mechanism include phase interworking
The longitudinal leadscrew nut and longitudinal leadscrew of conjunction, the longitudinal leadscrew nut are set to manipulator cross slide length direction end,
The longitudinal leadscrew is arranged on robot gantry, and the longitudinal leadscrew provides power by manipulator Longitudinal mechanism.
A kind of prewired full automatic production equipment of dropper of the utility model, the transverse motion mechanism include: mutual
With full horizontal screw lead nut and horizontal screw lead, the horizontal screw lead nut is set to manipulator mounting base bottom, the level
Lead screw is set on manipulator cross slide, and the horizontal screw lead provides power by manipulator lateral dynamics mechanism.
A kind of prewired full automatic production equipment of dropper of the utility model, the manipulator cross slide length direction
Both ends are provided with synchronization mechanism.
A kind of prewired full automatic production equipment of dropper of the utility model, the synchronization mechanism includes synchronizing shaft, institute
State synchronizing shaft and be crossed on manipulator cross slide both ends, the synchronizing shaft both ends are provided with synchromesh gear, the synchromesh gear with
Synchronous rack gear is meshed, and the synchronous rack gear is separately positioned on manipulator longitudinal direction left rail and manipulator longitudinally right guide rail surface.
A kind of prewired full automatic production equipment of dropper of the utility model, manipulator lateral dynamics mechanism and vertical
It is hydraulic motor to power mechanism.
According to the above technical scheme, the beneficial effects of the utility model are: proposing a kind of prewired full-automatic life of dropper
Equipment is produced, the artificial production for carrying out railway dropper line can be substituted, precision is high, no individual difference, and its automation and intelligence
Change degree is high, convenient for batch production, to reduce production cost, and stable yield provides technical guarantee.
Detailed description of the invention
Fig. 1 is a kind of schematic views of the prewired full automatic production equipment of dropper of the utility model;
Fig. 2 is a kind of workbench partial schematic diagram of the prewired full automatic production equipment of dropper of the utility model;
Fig. 3 is a kind of thread trimmer partial schematic diagram of the prewired full automatic production equipment of dropper of the utility model;
Fig. 4 is a kind of thread trimmer axonometric drawing of the prewired full automatic production equipment of dropper of the utility model;
Fig. 5 is a kind of straightener partial schematic diagram of the prewired full automatic production equipment of dropper of the utility model;
Fig. 6 is that a kind of part of the thimble feeding mechanism of the prewired full automatic production equipment of dropper of the utility model shows
It is intended to;
Fig. 7 is a kind of thimble feeding mechanism bottom structure of the prewired full automatic production equipment of dropper of the utility model
Figure;
Fig. 8 is a kind of manipulator mechanism schematic diagram of the prewired full automatic production equipment of dropper of the utility model.
Specific embodiment
The utility model is further described with attached drawing combined with specific embodiments below.
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only used to explain
The utility model is not used to limit the utility model
Such as the embodiment that Fig. 1-8 is a kind of prewired full automatic production equipment of dropper of the utility model, a kind of entirety is hung
The prewired full automatic production equipment of string, comprising: mechanical motion mechanism 14, hydraulic system 18, electric control system 19 and vibrating disk system
System, the mechanical motion mechanism 14 include: workbench 13 and the manipulator mechanism 20 for being set to 13 top of workbench, the work
The fixed press-loading device of aluminium hydraulic pressed connecting pipe, copper lug and thimble is provided on platform 13,20 traction steel wire of manipulator mechanism is working
13 apparent motion of platform completes the press fitting of aluminium hydraulic pressed connecting pipe, copper lug and thimble, is respectively arranged with thimble on the outside of the workbench 13
Vibrating disk 15, aluminium hydraulic pressed connecting pipe vibrating disk 16 and copper lug vibrating disk 17, the thimble vibrating disk 15, aluminium hydraulic pressed connecting pipe vibrating disk 16 and copper
Nose vibrating disk 17 provides material source, the mechanical motion mechanism 14, hydraulic system 18 and vibrating disk system for automated production
The movement of system is controlled by electric control system 19.
There is Wire-feeding machine 2,2 end of the Wire-feeding machine with straightener 1,1 end of the straightener on the workbench 13
It is provided with thread trimmer 3,3 end of thread trimmer has thimble positioning mechanism 6, has on the outside of the thimble positioning mechanism 6
There is aluminium hydraulic pressed connecting pipe to crimp translation mechanism 8, the aluminium hydraulic pressed connecting pipe crimping translation for thimble feeding mechanism 4,6 rear end of thimble positioning mechanism
There is guide groove 11 on the outside of mechanism 8, deconcentrator 12 is provided on the outside of the guide groove 11, the aluminium hydraulic pressed connecting pipe crimps 8 end of translation mechanism
With thimble positioning mechanism, also there is copper lug compression joint mechanism 7 on the workbench 13.
6 two sides of thimble positioning mechanism are respectively provided with before thimble latch mechanism 10 after latch mechanism 9 and thimble
Thimble press plate mechanism 5 is provided on the outside of the thimble positioning mechanism 6.
The thread trimmer 3 includes trimming machine base 301, is movably installed with shearing sliding block in the trimming machine base 301
304, the shearing sliding block 304 can slide up and down in trimming machine base 301, have shearing at the top of the trimming machine base 301
Top plate 309,309 top of shearing top plate have shearing power mechanism 305, and the output end of the shearing power mechanism 305 is worn
It crosses shearing top plate 309 and is connect with shearing sliding block 304.
The trimming machine base 301 has shearing machine bottom board, and quadrangle has support column 302 on the shearing machine bottom board.
Shearing slideway 303 is formed between adjacent support column 302, the shearing sliding block 304 extends outward slideway convex block,
The slideway convex block is matched with shearing slideway 303.
The forward surface of the trimming machine base 301 and shearing sliding block 304, is respectively arranged with lower shearing piece 307 and upper shearing
Piece 306.
The lower shearing piece 307 and upper shearing piece 306 are staggered in scissor-shaped.
The forward surface of the lower shearing piece 307 and upper shearing piece 306 is provided with shearing arc groove, the shearing arc
Shear blade is set in groove.
There is rubber pad between the lower shearing piece 307 and trimming machine base 301.
The thimble feeding mechanism 4 includes: material fetching mechanism and feeding mechanism, and the material fetching mechanism has fixed pedestal
401, the fixed pedestal 401 is set on workbench 13, has thimble material fetching mechanism 403 on the fixed pedestal 401,
The feeding mechanism includes thimble material feeding seat 402, and 402 top of thimble material feeding seat has thimble clamping device 404,
The thimble material feeding seat 402 is connect with turnover mechanism 405, has overturning bit-avoiding slot 4012 on the workbench 13, described to turn over
Rotation mechanism 405 passes through workbench 13 by overturning bit-avoiding slot 4012, and 13 bottom surface of workbench is provided with positioning base 407, institute
It states turnover mechanism 405 and positioning base 407 is hinged, power mechanism fixing seat 409 is provided on the positioning base 407, it is described
Overturning power mechanism 4010, the output end of the overturning power mechanism 4010 and overturning are provided in power mechanism fixing seat 409
Mechanism 405 connects, to make turnover mechanism 405 that thimble material feeding seat 402 be driven to overturn in overturning power mechanism 4010, makes heart
Ring back-off enters in thimble positioning mechanism 6.
There is upper tablet 4031, the upper tablet 4031 can be in thimble reclaimer on the thimble material fetching mechanism 403
Plane motion on structure 403, so that thimble is sent on thimble material feeding seat 402 from thimble material fetching mechanism 403.
Hitting rod mechanism 406 is provided on the outside of the thimble clamping device 404, the compression of hitting rod mechanism 406 makes heart
Ring clamping device 404 opens.
There is cushion idler at the top of the hitting rod mechanism 406.
407 side of positioning base is provided with turnover mechanism connecting rod 408, described 408 one end of turnover mechanism connecting rod and fixed
Position pedestal 407 is hinged, and 407 other end of positioning base is connect with thimble material feeding seat 402.
The turnover mechanism connecting rod 408 and positioning base 407 be hinged and turnover mechanism 405 with positioning base 407 is hingedly
Same articulated shaft.
The turnover mechanism connecting rod 408 is connect by connecting shaft with turnover mechanism 405.
There is perforative turning groove 4011, the turning groove 4011 forms the movement of connecting shaft on the positioning base 407
Track.
The straightener 1 includes aligning machine base 101, the L-shape structure of vertical cross-section of the aligning machine base 101, institute
Stating L shape structure includes left mounting base 109 and right mounting base 1010, is set respectively in the left mounting base 109 and right mounting base 1010
Several aligning roller groups are equipped with, the aligning roller group is connect with roller group power mechanism, and the aligning roller group includes 105 He of longitudinal roller group
Lateral roller group 104, the left mounting base 109 and 1010 both ends of right mounting base extend outward left erecting bed 107 and right peace respectively
Platform 108 is filled, the left erecting bed 107 and right erecting bed 108 are bonded with 13 surface of workbench.
The left mounting base 109 and right mounting base 1010 are mutually perpendicular to.
The longitudinal direction roller group 105 and lateral roller group 104 are staggered in length direction.
The aligning roller group is connect by roller group mounting base with aligning machine base 101, is had on the aligning machine base 101
Roller group mounting base groove, the roller group mounting base are coupled with roller group mounting base groove.
Roller group mounting base two sides are provided with mounting base guiding projection, the mounting base guiding projection and roller group mounting base
Glide direction is vertical, and there is mounting base to be oriented to groove, the mounting base guiding projection and installation in the roller group mounting base groove
Seat guiding groove is coupled.
The left mounting base 109 and 1010 end of right mounting base are respectively provided with longitudinal end plate 103 and lateral end plate 102, institute
Stating, there is straightening roll to adjust bolt 106 on longitudinal end plate 103 and lateral end plate 102, and the straight roller adjusts bolt 106 and roller group is pacified
Dress seat is connected.
The longitudinal direction roller group 105 and lateral roller group 104 are two roller being set side by side in the same direction compositions.
The manipulator mechanism 20 includes: robot gantry 2001, is tower structure on the robot gantry 2001,
Manipulator cross slide 2002 is had on the robot gantry 2001, the manipulator cross slide 2002 passes through machine respectively
Longitudinally right guide rail 2003 is slidably connected with the realization of robot gantry 2001 for tool hand longitudinal direction left rail 2015 and manipulator, the machinery
Hand cross slide 2002 is provided with longitudinal motion mechanism, and 2002 top of manipulator cross slide is provided with manipulator mounting base
2005, the combination of the manipulator mounting base 2005 and 2002 sliding slot of manipulator cross slide and slide rail realizes that sliding connects
It connects, manipulator 2007, the manipulator 2007 and manipulator behavior mechanism is provided with below the manipulator mounting base 2005
2008 connect and obtain power, and the manipulator 2007 is connect with manipulator revolving power mechanism 2011 obtains rotary power, institute
It states manipulator mounting base 2005 and is provided with transverse motion mechanism.
The longitudinal motion mechanism includes mutually matched longitudinal leadscrew nut 2004 and longitudinal leadscrew, the longitudinal leadscrew
Nut 2004 is set to 2002 length direction end of manipulator cross slide, the longitudinal leadscrew setting robot gantry it
On, the longitudinal leadscrew provides power by manipulator Longitudinal mechanism 2012.
The transverse motion mechanism includes: the full horizontal screw lead nut 2006 and horizontal screw lead 2016 of phase interworking, the water
Flat feed screw nut 2006 is set to 2005 bottom of manipulator mounting base, and the horizontal screw lead 2016 is set to manipulator cross slide
On 2002, the horizontal screw lead 2016 provides power by manipulator lateral dynamics mechanism 2013.
The 2002 length direction both ends of manipulator cross slide are provided with synchronization mechanism.
The synchronization mechanism includes synchronizing shaft 2014, and the synchronizing shaft 2014 is crossed on 2002 liang of manipulator cross slide
End, 2014 both ends of synchronizing shaft are provided with synchromesh gear 2010, and the synchromesh gear 2010 is meshed with synchronous rack gear 2009,
The synchronous rack gear 2009 is separately positioned on manipulator longitudinal direction left rail 2015 and manipulator longitudinally right 2003 surface of guide rail.
Manipulator lateral dynamics mechanism 2013 and Longitudinal mechanism 2012 are hydraulic motor.
Working principle:
Initial to prepare, thimble vibrating disk 15 passes through thimble in advance by heart-shaped ring vibration at thimble feeding mechanism 4
Thimble is sent to thimble positioning mechanism 6 by feeding mechanism 4;Aluminium hydraulic pressed connecting pipe vibrating disk 16 send aluminium hydraulic pressed connecting pipe to aluminium hydraulic pressed connecting pipe compression joint mechanism
It clamps on 8 and in advance;Copper lug is sent on copper lug compression joint mechanism 7 by copper lug vibrating disk 17 and is clamped in advance;
Copper stranded conductor Wire-feeding machine 2 carries out line sending, carries out straightening by straightener 1, shears at thread trimmer 2, guarantees copper stranded conductor
Head is smooth to be threaded forward, and manipulator mechanism 20 is fallen, and is clamped and is continued to thread forward at the 70mm of the end of a thread head, fixed across thimble
Behind 6 position of position mechanism, thimble is pushed down in the overturning of thimble press plate mechanism 5, and copper stranded conductor passes through on aluminium hydraulic pressed connecting pipe crimping translation mechanism 8
Aluminium hydraulic pressed connecting pipe, manipulator mechanism 20 rise, while guide groove 11 rises, and copper stranded conductor guide groove 11 is directed across aluminium hydraulic pressed connecting pipe crimping translation mechanism
Aluminium hydraulic pressed connecting pipe on 8, the decline of manipulator mechanism 20 is clamped at the 70mm of the end of a thread head, and is matched by 20 rotary servo of manipulator mechanism
Conjunction movement, completion surround thimble positioning mechanism, and thimble, lock machine before thimble are pushed down in the overturning of thimble press plate mechanism 5
Tightly the end of a thread is locked in movement to structure 9, the aluminium hydraulic pressed connecting pipe and rising that manipulator mechanism 20 catches the end of a thread to penetrate on aluminium hydraulic pressed connecting pipe crimping translation mechanism 8
Deconcentrator 12 in place, aluminium hydraulic pressed connecting pipe, which crimps, intersects dislocation with progress deconcentrator 12 on translation mechanism 8, and lockking the end of a thread prevents the end of a thread
It skids off, manipulator mechanism 20 moves again to deconcentrator end and clamps the end of a thread, carries out the end of a thread tightening, while latch mechanism 10 after thimble
It is acted, copper stranded conductor is tightly attached on thimble, then aluminium hydraulic pressed connecting pipe crimping translation mechanism 8 carries out traversing to the left, by aluminium hydraulic pressed connecting pipe
Support thimble, hydraulic jaw crimps aluminium hydraulic pressed connecting pipe, and after the completion, the traversing rising of manipulator mechanism 20 penetrates into the end of a thread
In copper lug compression joint mechanism 7, hydraulic jaw crimps copper lug, completes half of action cycle.
7 hydraulic jaw of copper lug compression joint mechanism unclamps, and aluminium hydraulic pressed connecting pipe crimping 8 hydraulic jaw of translation mechanism is unclamped, is laterally moved to just
Beginning position, latch mechanism retracts before latch mechanism, thimble after thimble, and manipulator mechanism 20 catches copper stranded conductor to left front line sending, together
When the synchronous line sending of Wire-feeding machine 2, stop after calculating line sending distance according to the dropper line length of setting, thread trimmer 2 is sheared, mechanical
Mobile phone structure 20, which returns at clipped position 70mm, catches the end of a thread, and latch mechanism movement locking the end of a thread, manipulator mechanism 20 revolve before thimble
Turning servo mechanism interoperation, completion surround thimble positioning mechanism, and remaining movement is consistent with preceding half of movement technique,
Complete the full-automatic processing production of entire dropper line.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Made any modifications, equivalent replacements, and improvements etc., should be included in the utility model within the spirit and principle of utility model
Protection scope within.
Claims (10)
1. a kind of prewired full automatic production equipment of dropper characterized by comprising mechanical motion mechanism (14), hydraulic pressure system
It unites (18), electric control system (19) and vibration disc system, the mechanical motion mechanism (14) include: workbench (13) and setting
Manipulator mechanism (20) above workbench (13) is provided with aluminium hydraulic pressed connecting pipe, copper lug and thimble on the workbench (13)
Fixed press-loading device, manipulator mechanism (20) traction steel wire complete aluminium hydraulic pressed connecting pipe, copper lug in workbench (13) apparent motion
With the press fitting of thimble, workbench (13) outside is respectively arranged with thimble vibrating disk (15), aluminium hydraulic pressed connecting pipe vibrating disk (16)
With copper lug vibrating disk (17), the thimble vibrating disk (15), aluminium hydraulic pressed connecting pipe vibrating disk (16) and copper lug vibrating disk (17) are
Automated production provides material source, and the movement of the mechanical motion mechanism (14), hydraulic system (18) and vibration disc system is logical
Electric control system (19) is crossed to be controlled.
2. the prewired full automatic production equipment of a kind of dropper according to claim 1, it is characterised in that: the workbench
(13) with straightener (1), the straightener (1) end there are Wire-feeding machine (2), the Wire-feeding machine (2) end to be provided with and cut on
Line machine (3), thread trimmer (3) end have thimble positioning mechanism (6), have on the outside of the thimble positioning mechanism (6)
Thimble feeding mechanism (4), thimble positioning mechanism (6) rear end have aluminium hydraulic pressed connecting pipe crimping translation mechanism (8), the aluminium hydraulic pressed connecting pipe pressure
Connecing on the outside of translation mechanism (8) has guide groove (11), is provided with deconcentrator (12) on the outside of the guide groove (11), the aluminium hydraulic pressed connecting pipe crimping
Translation mechanism (8) end has thimble positioning mechanism, also has copper lug compression joint mechanism (7) on the workbench (13).
3. the prewired full automatic production equipment of a kind of dropper according to claim 2, it is characterised in that: the thread trimmer
(3) include trimming machine base (301), shearing sliding block (304), the shearing are movably installed in the trimming machine base (301)
Sliding block (304) can slide up and down in trimming machine base (301), have shearing top plate at the top of the trimming machine base (301)
(309), the shearing top plate (309) top has shearing power mechanism (305), the output of shearing power mechanism (305)
End is connect across shearing top plate (309) and with shearing sliding block (304).
4. the prewired full automatic production equipment of a kind of dropper according to claim 3, it is characterised in that: the thread trimmer
Pedestal (301) and the forward surface for shearing sliding block (304), are respectively arranged with lower shearing piece (307) and upper shearing piece (306).
5. the prewired full automatic production equipment of a kind of dropper according to claim 2, it is characterised in that: the thimble
Feeding mechanism (4) includes: material fetching mechanism and feeding mechanism, and the material fetching mechanism has fixed pedestal (401), the fixed pedestal
(401) it is set on workbench (13), there are thimble material fetching mechanism (403) on the fixed pedestal (401), the feeding
Mechanism includes thimble material feeding seat (402), and thimble material feeding seat (402) top has thimble clamping device (404), institute
It states thimble material feeding seat (402) to connect with turnover mechanism (405), there is overturning bit-avoiding slot (4012) on the workbench (13),
The turnover mechanism (405) passes through workbench (13) by overturning bit-avoiding slot (4012), and workbench (13) bottom surface is provided with
Positioning base (407), the turnover mechanism (405) and positioning base (407) hingedly, are provided on the positioning base (407)
Power mechanism fixing seat (409) is provided with overturning power mechanism (4010) on the power mechanism fixing seat (409), described to turn over
The output end of rotation force mechanisms (4010) is connect with turnover mechanism (405), to make tipper in overturning power mechanism (4010)
Structure (405) drives thimble material feeding seat (402) overturning, enters thimble back-off in thimble positioning mechanism (6).
6. the prewired full automatic production equipment of a kind of dropper according to claim 5, it is characterised in that: the thimble
On material fetching mechanism (403) have upper tablet (4031), the upper tablet (4031) can on thimble material fetching mechanism (403) plane
Movement, so that thimble is sent on thimble material feeding seat (402) from thimble material fetching mechanism (403).
7. the prewired full automatic production equipment of a kind of dropper according to claim 2, it is characterised in that: the straightener
It (1) include aligning machine base (101), the L-shape structure of vertical cross-section of aligning machine base (101), the L shape structure includes
Left mounting base (109) and right mounting base (1010), the left mounting base (109) and right mounting base (1010) if on be respectively arranged with
Dry aligning roller group, the aligning roller group are connect with roller group power mechanism, and the aligning roller group is including longitudinal roller group (105) and laterally
Roller group (104), the left mounting base (109) and right mounting base (1010) both ends extend outward respectively left erecting bed (107) and
Right erecting bed (108), the left erecting bed (107) and right erecting bed (108) are bonded with workbench (13) surface.
8. the prewired full automatic production equipment of a kind of dropper according to claim 2, it is characterised in that: the manipulator
Mechanism (20) includes: robot gantry (2001), is tower structure on the robot gantry (2001), the machinery mobile phone
It is had on frame (2001) manipulator cross slide (2002), the manipulator cross slide (2002) is vertical by manipulator respectively
To left rail (2015) and manipulator, longitudinally right guide rail (2003) and robot gantry (2001) are realized and are slidably connected, the machinery
Hand cross slide (2002) is provided with longitudinal motion mechanism, and manipulator cross slide (2002) top is provided with manipulator peace
It fills seat (2005), the combination of the manipulator mounting base (2005) and manipulator cross slide (2002) sliding slot and slide rail is real
It is now slidably connected, is provided with manipulator (2007) below the manipulator mounting base (2005), the manipulator (2007) and machine
Tool hand action mechanism (2008) connects and obtains power, and the manipulator (2007) and manipulator revolving power mechanism (2011) are even
Rotary power is obtained to obtain, the manipulator mounting base (2005) is provided with transverse motion mechanism.
9. the prewired full automatic production equipment of a kind of dropper according to claim 8, it is characterised in that: longitudinal fortune
Motivation structure includes mutually matched longitudinal leadscrew nut (2004) and longitudinal leadscrew, and the longitudinal leadscrew nut (2004) is set to
Manipulator cross slide (2002) length direction end, the longitudinal leadscrew are arranged on robot gantry, the longitudinal direction silk
Thick stick provides power by manipulator Longitudinal mechanism (2012).
10. the prewired full automatic production equipment of a kind of dropper according to claim 9, it is characterised in that: the transverse direction
Movement mechanism includes: the full horizontal screw lead nut (2006) and horizontal screw lead (2016) of phase interworking, the horizontal screw lead nut
(2006) it is set to manipulator mounting base (2005) bottom, the horizontal screw lead (2016) is set to manipulator cross slide
(2002) on, the horizontal screw lead (2016) provides power by manipulator lateral dynamics mechanism (2013).
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CN201821100075.7U CN208682663U (en) | 2018-07-12 | 2018-07-12 | A kind of prewired full automatic production equipment of dropper |
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CN201821100075.7U CN208682663U (en) | 2018-07-12 | 2018-07-12 | A kind of prewired full automatic production equipment of dropper |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108790954A (en) * | 2018-07-12 | 2018-11-13 | 乐山晟嘉电气股份有限公司 | A kind of prewired full automatic production equipment of dropper |
CN110422086A (en) * | 2019-08-19 | 2019-11-08 | 中铁建电气化局集团南方工程有限公司 | A kind of prewired production line of Contact Net's Suspension Chord automation |
CN115365790A (en) * | 2022-10-21 | 2022-11-22 | 中铁电气化局集团有限公司 | Method for press fitting of dropper heart-shaped ring and clamp pipe |
-
2018
- 2018-07-12 CN CN201821100075.7U patent/CN208682663U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108790954A (en) * | 2018-07-12 | 2018-11-13 | 乐山晟嘉电气股份有限公司 | A kind of prewired full automatic production equipment of dropper |
CN110422086A (en) * | 2019-08-19 | 2019-11-08 | 中铁建电气化局集团南方工程有限公司 | A kind of prewired production line of Contact Net's Suspension Chord automation |
CN115365790A (en) * | 2022-10-21 | 2022-11-22 | 中铁电气化局集团有限公司 | Method for press fitting of dropper heart-shaped ring and clamp pipe |
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Address after: 614000 No. 3, west section of Lego Road, Leshan hi tech Development Zone, Sichuan Patentee after: Sichuan weilide Energy Co.,Ltd. Address before: 614000 No. 3, west section of Lego Road, Leshan hi tech Development Zone, Sichuan Patentee before: LESHAN SHENGJIA ELECTRIC Co.,Ltd. |