CN208680815U - A kind of stirrup welding packaging all-in-one machine - Google Patents

A kind of stirrup welding packaging all-in-one machine Download PDF

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Publication number
CN208680815U
CN208680815U CN201821383242.3U CN201821383242U CN208680815U CN 208680815 U CN208680815 U CN 208680815U CN 201821383242 U CN201821383242 U CN 201821383242U CN 208680815 U CN208680815 U CN 208680815U
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China
Prior art keywords
stirrup
machine
packaging
welds
welding
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CN201821383242.3U
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Chinese (zh)
Inventor
杨思忠
任成传
张海龙
赵志刚
潘鑫
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Shanxi Ke Shuo Automation Equipment Co Ltd
Beijing Yantong Building Components Products Co Ltd
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Shanxi Ke Shuo Automation Equipment Co Ltd
Beijing Yantong Building Components Products Co Ltd
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Priority to CN201821383242.3U priority Critical patent/CN208680815U/en
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Abstract

The utility model discloses a kind of stirrup welding packaging all-in-one machine, it is related to stirrup welding packaging technique field, including self-feeding mould group, mechanical fetching device, to welding machine, blanking gripper and baling press, the machinery fetching device is arranged close to the material taking mouth of the self-feeding mould group, and the butt welding machine is located at the side of the self-feeding mould group;It is additionally provided with lower material position on rear side of the machinery fetching device, blanking gripper is provided in the lower material position, is provided with baling press on rear side of the lower material position.The utility model stirrup welds packaging all-in-one machine and realizes fully automatic feeding, feeding, welding, blanking, packing, substitutes artificial high load capacity labour, improves working efficiency.

Description

A kind of stirrup welding packaging all-in-one machine
Technical field
The utility model relates to stirrups to weld packaging technique field, and in particular to a kind of stirrup welding packaging all-in-one machine.
Background technique
When usually being welded to stirrup, all it is that stirrup opening is put into welding machine by operator, operates to welder Stirrup opening, is put into material frame for stirrup after welding;The welding packing of stirrup is carried out by manually, is lacked there are following Point:
1, large labor intensity, low efficiency: a worker can only operate one to welding machine, due to inherently producing section to welding machine It claps, it is artificial to pick and place welding about 20 seconds/;
2, welding can generate spark, smog, therefore the working environment of workers is poor, and is easy to happen industrial accident.
As it can be seen that manual operation is to welder stirrup large labor intensity, working environment is severe, labour danger coefficient is big.
Therefore it provides a kind of stirrup welds packaging all-in-one machine, to solve the problems of above-mentioned prior art, become existing In technical problem urgently to be resolved.
Utility model content
The purpose of the utility model is to provide a kind of stirrups to weld packaging all-in-one machine, above-mentioned of the existing technology to solve Problem, fully automatic feeding, feeding, welding, blanking, packing substitute artificial high load capacity labour.
To achieve the above object, the utility model provides following scheme: the utility model provides a kind of stirrup welding and beats Packet all-in-one machine, including self-feeding mould group, mechanical fetching device, to welding machine, blanking gripper and baling press, the machinery pick-and-place machine Structure is arranged close to the material taking mouth of the self-feeding mould group, and the butt welding machine is located at the side of the self-feeding mould group;It is described It is additionally provided with lower material position on rear side of mechanical fetching device, blanking gripper, the rear side of the lower material position are provided in the lower material position It is provided with baling press.
Preferably, the self-feeding mould group includes rack and conveyor chain, and the conveyor chain is mounted on the rack On, the tail end of the conveyor chain is the material taking mouth, and is set in the mechanical fetching device setting, the conveyor chain It is equipped with multiple for hanging the hook of stirrup.
Preferably, the mechanical fetching device includes six-shaft industrial robot, is equipped on the six-shaft industrial robot Graping chaw.
Preferably, described to gas dynamic mode group is additionally provided on welding machine, the gas dynamic mode group includes spreading mechanism, feeding pressure mechanism And centering body;
The spreading mechanism is used to strut the two sides arm of stirrup to be welded outward and makes two of stirrup to be welded Connector is in not overlap condition;
The feeding pressure mechanism makes the axis collinear of two connectors for compressing in not two connectors of overlap condition;
During two welds to stirrup, the centering body is for inwardly pushing stirrup two sides to be welded Side arm is simultaneously in close contact two fitting ends until two connector coaxial weldings are integrated.
Preferably, several stacking limited posts for being limited to stirrup, the stacking are provided in the lower material position The bottom end of limited post is also connected with lifting cylinder.
Preferably, the blanking gripper is fixed on a portal frame, and the portal frame is located at the baling press and blanking The side of station, the blanking gripper are slidably mounted on the portal frame by left and right translating rails.
Preferably, conveying cylinder line is provided on rear side of the baling press, the two sides of the conveying cylinder line, which are provided with, leads To plate.
Preferably, the tail end of the conveying cylinder line is provided with charging bit, and charging gripper, institute are provided in the charging bit The side for stating charging bit is additionally provided with delivery logistic car.
It preferably, further include having safety guard net, the safety guard net is set to the stirrup welding packaging all-in-one machine Periphery.
The utility model achieves following technical effect compared with the existing technology:
Stirrup opening upwards are put on the hook of self-feeding mould group by the utility model, can disposably be put into 50 hoops Muscle, conveyor chain drive the stirrup on hook to be sequentially sent to robot material taking mouth, self-feeding mould group step-by-step movement feeding, feeding position It sets accurate;And the utility model fully automatic feeding, feeding, welding, blanking, packing, artificial high load capacity labour is substituted, is improved Working efficiency.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only the utility model Some embodiments for those of ordinary skill in the art without creative efforts, can also be according to this A little attached drawings obtain other attached drawings.
Fig. 1 is the structural schematic diagram that the utility model stirrup welds packaging all-in-one machine;
Fig. 2 is the right side view that the utility model stirrup welds packaging all-in-one machine;
Fig. 3 is the left side view that the utility model stirrup welds packaging all-in-one machine;
Fig. 4 is the structural schematic diagram of the utility model stirrup;
Fig. 5 is the stream material direction schematic diagram that the utility model stirrup welds packaging all-in-one machine;
Wherein, 1 self-feeding mould group, 2 pairs of welding machines, 3 six-shaft industrial robots, 4 lower material positions, 5 blanking grippers, 6 baling presses, 7 conveying cylinder lines, 8 charging grippers, 9 delivery logistic cars, 10 safety guard nets, 11 stirrups.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work Every other embodiment obtained, fall within the protection scope of the utility model.
The purpose of the utility model is to provide a kind of stirrups to weld packaging all-in-one machine, above-mentioned of the existing technology to solve Problem, fully automatic feeding, feeding, welding, blanking, packing substitute artificial high load capacity labour.
To keep the above objects, features, and advantages of the utility model more obvious and easy to understand, with reference to the accompanying drawing and have Body embodiment is described in further detail the utility model.
Embodiment one
As shown in Figs. 1-5, the present embodiment provides a kind of stirrups to weld packaging all-in-one machine, including self-feeding mould group 1, machinery Fetching device, to welding machine 2, blanking gripper 5 and baling press 6, mechanical fetching device is set close to the material taking mouth of self-feeding mould group 1 It sets, the side of self-feeding mould group 1 is located to welding machine 2;Lower material position 4 is additionally provided on rear side of mechanical fetching device, in lower material position 4 It is provided with blanking gripper 5, the rear side of lower material position 4 is provided with baling press 6.
Specifically, self-feeding mould group 1 includes rack and conveyor chain, conveyor chain is mounted on the rack, conveyor chain Tail end be material taking mouth, and be provided in mechanical fetching device setting, conveyor chain multiple for hanging the extensions of stirrup 11 Hook, and conveyor chain is connected with stepper motor, drives conveyor chain step run by stepper motor.When operating, manually Or 11 opening upwards of stirrup are put on the hook of conveyor chain by feeding device, 50 stirrups 11 can be disposably put into, The material taking mouth that conveyor chain drives the stirrup 11 on hook to be sequentially sent to robot guarantees feeding position by step-by-step movement feeding Accurately.
Mechanical fetching device includes six-shaft industrial robot 3, and wherein six-shaft industrial robot 3 is using conventional six-shaft industrial Robot 3 is equipped with graping chaw on six-shaft industrial robot 3.By graping chaw grab stirrup 11, by stirrup 11 from It removes, puts to 2 station of welding machine, accurately feeding takes self-feeding mould group 1 by next stirrup 11 for starting automatically at this time on hook The waiting of material mouth station grabs next time.
It is existing device, including mounting base, welding top electrode and the lower electrode of welding to welding machine 2, forms two motors Current loop completes the welding of stirrup, welds lower electrode top and offers a V-groove, for fixing hoop to be welded Two connectors of muscle, i.e., at aperture position.To gas dynamic mode group is additionally provided on welding machine, gas dynamic mode group includes spreading mechanism, binder Mechanism and centering body;Spreading mechanism is used to strut the two sides arm of stirrup to be welded outward and makes the two of stirrup to be welded A connector is in not overlap condition;Feeding pressure mechanism keeps the axis of two connectors total for compressing in not two connectors of overlap condition Line;During two welds to stirrup, centering body is for inwardly pushing stirrup two sides arm to be welded and making Two fitting ends are in close contact until two connector coaxial weldings are integrated.
Spreading mechanism is provided with two groups, is respectively arranged at the two sides of stirrup, including struts cylinder and strut block, struts cylinder It is fixedly installed on the pedestal that one is fixedly connected in mounting base, respectively struts and be fixedly connected to a support on the piston rod of cylinder Block is opened, the piston rod for strutting cylinder can push two to strut block, to strut the two sides arm of stirrup to be welded outward.For Make to strut cylinder and steadily bounce back, reduction struts vibration of the cylinder in retraction process, and spreading mechanism further includes oil buffer And sliding axle, each sliding axle are fixedly installed on pedestal, are respectively strutted block and are slidably connected to one under the driving for strutting cylinder On sliding axle, the ontology of each hydraulic bjuffer is fixedly installed on pedestal, the piston of each oil buffer with to strut block solid Fixed connection.Specifically, oil buffer and sliding axle are setting up and down, the oil buffer in a spreading mechanism is located at sliding axle Top, the oil buffer in another spreading mechanism are located at below sliding axle.
Feeding pressure mechanism is provided with two groups and is respectively positioned on the top of welding electrode, and each feeding pressure mechanism includes press cylinder and V Type binder block, V-type binder block match with V-groove, and V-type binder block is able to enter to compressing stirrup to be welded in V-groove Two ends, press cylinder are fixedly installed on one and are fixedly connected in the supporting block of mounting base upper surface, the work of each press cylinder It is fixedly connected to a V-type binder block on stopper rod, press cylinder can push V-type binder block to compress to be located in V-groove and be in Not two connectors of overlap condition.After stirrup welding, press cylinder is able to drive V-type binder block and exits V-groove.
Centering body is provided with two groups, and is located at the two sides of welding electrode, and each centering body includes centering binder Cylinder, binder block, line rail sliding block and line slide rail, the length direction of line slide rail are parallel to the slot bottom of V-groove, in the present embodiment Each parallel to horizontal direction, centering press cylinder and line slide rail are fixed for the length direction of line slide rail and the slot bottom of V-groove It is set in mounting base, line rail sliding block is slidably connected on line slide rail, and binder block is fixedly connected in line rail sliding block, each centering A binder block is fixedly connected on the piston rod of press cylinder, centering press cylinder can push two binder blocks to transport in opposite directions It is dynamic, to inwardly push stirrup two sides arm to be welded during two weld of the welding electrode to stirrup and make two A fitting end is in close contact until two connector coaxial weldings are integrated.It is arranged using the above structure, centering press cylinder band Dynamic two binder blocks reciprocatingly slide on line slide rail;Realize push two binder blocks move toward one another, thus to welding machine to hoop Stirrup two sides arm to be welded is inwardly pushed during two welds of muscle and is in close contact two fitting ends;When After stirrup welds, centering press cylinder drives two binder blocks mobile to the direction being away from each other respectively, after unclamping welding Stirrup.
Six-shaft industrial robot 3 grabs soldered stirrup 11 to lower material position 4, and carrying out stacking 20 is one group, under Expect that 20 stirrups 11 are sent into baling press 6 by gripper 5, is packaged, every group of stirrup 11 beats twice strap, and wherein baling press 6 is Existing apparatus, type can be selected according to demand, can complete above-mentioned packing work.It is provided in lower material position 4 several Stacking limited post for being limited to stirrup 11, the bottom end of stacking limited post are also connected with lifting cylinder, when progress stirrup When 11 stacking, limited post is risen, and stirrup 11 is put into stacking position by six-shaft industrial robot 3, and stacking terminates, limited post decline, Stirrup 11 is grabbed and is packaged on 6 station of baling press by blanking gripper 5.
Blanking gripper 5 is fixed on a portal frame, and portal frame is located at the side of baling press 6 and discharge station, portal frame Including a crossbeam and two vertical beams for being supported, left and right horizontal is provided with a translating rails, blanking hand on crossbeam Pawl 5 is installed on translating rails, and realization horizontally slips along portal frame, on the station in order to which stirrup 11 to be grabbed to baling press 6 Carry out packing work.
The rear side of baling press 6 is provided with conveying cylinder line 7, and conveying cylinder line 7 is made of multiple rollers side by side, conveying cylinder The two sides of line 7 are provided with guide plate;The tail end of conveying cylinder line 7 is provided with charging bit, and charging gripper 8 is provided in charging bit, The side of charging bit is additionally provided with delivery logistic car 9.
Stirrup 11 baling press 6 be packaged after the completion of, loading station is transported by conveying cylinder line 7, by guide plate into Row guiding and protection, the gripper 8 that then charges grabs the stirrup 11 in loading station to delivery logistic car 9, in logistic car 8 groups of (every group 20) stirrups 11 are filled, delivery logistic car 9 is manually pushed, changes empty wagons.Wherein, charging gripper 8 and blanking gripper 5 Structure it is identical, be slidably mounted on a portal frame, the portal frame for the gripper 8 that charges across the two sides in conveying cylinder line 7, It is placed into delivery materials vehicle in order to which the gripper 8 that charges grabs stirrup 11.
It further include having safety guard net 10, safety guard net 10 is set to the periphery of stirrup welding packaging all-in-one machine, to whole A all-in-one machine is surrounded, and realizes protection, improves safety.
The utility model stirrup welds packaging all-in-one machine and realizes fully automatic feeding, feeding, welding, blanking, packing, substitutes people The high load capacity of work is worked, and working efficiency is improved.
Specific case is applied in the utility model to be expounded the principles of the present invention and embodiment, it is above The explanation of embodiment is merely used to help understand the method and its core concept of the utility model;Meanwhile for the one of this field As technical staff, based on the idea of the present invention, there will be changes in the specific implementation manner and application range.To sum up Described, the content of the present specification should not be construed as a limitation of the present invention.

Claims (9)

1. a kind of stirrup welds packaging all-in-one machine, it is characterised in that: including self-feeding mould group, mechanical fetching device, to welding machine, Blanking gripper and baling press, the machinery fetching device is arranged close to the material taking mouth of the self-feeding mould group, described to welding machine Positioned at the side of the self-feeding mould group;Lower material position is additionally provided on rear side of the machinery fetching device, in the lower material position It is provided with blanking gripper, is provided with baling press on rear side of the lower material position.
2. stirrup according to claim 1 welds packaging all-in-one machine, it is characterised in that: the self-feeding mould group includes machine Frame and conveyor chain, the conveyor chain are mounted on the rack, and the tail end of the conveyor chain is the material taking mouth, and is leaned on The nearly mechanical fetching device is arranged, and is provided on the conveyor chain multiple for hanging the hooks of stirrup.
3. stirrup according to claim 2 welds packaging all-in-one machine, it is characterised in that: the machinery fetching device includes six Shaft industrial robot is equipped with graping chaw on the six-shaft industrial robot.
4. stirrup according to claim 3 welds packaging all-in-one machine, it is characterised in that: described to being additionally provided with gas on welding machine Dynamic model group, the gas dynamic mode group include spreading mechanism, feeding pressure mechanism and centering body;
The spreading mechanism is used to strut the two sides arm of stirrup to be welded outward and makes two connectors of stirrup to be welded In not overlap condition;
The feeding pressure mechanism makes the axis collinear of two connectors for compressing in not two connectors of overlap condition;
During two welds to stirrup, the centering body is for inwardly pushing stirrup two sides arm to be welded And it is in close contact two fitting ends until two connector coaxial weldings are integrated.
5. stirrup according to claim 1 welds packaging all-in-one machine, it is characterised in that: be provided in the lower material position several The bottom end of stacking limited post for being limited to stirrup, the stacking limited post is also connected with lifting cylinder.
6. stirrup according to claim 5 welds packaging all-in-one machine, it is characterised in that: the blanking gripper is fixed on one On portal frame, the portal frame is located at the side of the baling press and discharge station, and the blanking gripper is led by left and right translation Rail is slidably mounted on the portal frame.
7. stirrup according to claim 6 welds packaging all-in-one machine, it is characterised in that: be provided on rear side of the baling press The two sides of conveying cylinder line, the conveying cylinder line are provided with guide plate.
8. stirrup according to claim 7 welds packaging all-in-one machine, it is characterised in that: the tail end of the conveying cylinder line is set It is equipped with charging bit, charging gripper is provided in the charging bit, the side of the charging bit is additionally provided with delivery logistic car.
9. stirrup according to claim 1 welds packaging all-in-one machine, it is characterised in that: it further include having safety guard net, institute State the periphery that safety guard net is set to the stirrup welding packaging all-in-one machine.
CN201821383242.3U 2018-08-27 2018-08-27 A kind of stirrup welding packaging all-in-one machine Active CN208680815U (en)

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CN201821383242.3U CN208680815U (en) 2018-08-27 2018-08-27 A kind of stirrup welding packaging all-in-one machine

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Application Number Priority Date Filing Date Title
CN201821383242.3U CN208680815U (en) 2018-08-27 2018-08-27 A kind of stirrup welding packaging all-in-one machine

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CN208680815U true CN208680815U (en) 2019-04-02

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108838595A (en) * 2018-08-27 2018-11-20 北京市燕通建筑构件有限公司 A kind of stirrup welding packaging all-in-one machine
CN113941789A (en) * 2020-07-16 2022-01-18 广东博智林机器人有限公司 Reinforcing steel bar cage forming device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108838595A (en) * 2018-08-27 2018-11-20 北京市燕通建筑构件有限公司 A kind of stirrup welding packaging all-in-one machine
CN108838595B (en) * 2018-08-27 2024-06-07 北京市燕通建筑构件有限公司 Stirrup welding and packing all-in-one machine
CN113941789A (en) * 2020-07-16 2022-01-18 广东博智林机器人有限公司 Reinforcing steel bar cage forming device
CN113941789B (en) * 2020-07-16 2024-02-02 广东博智林机器人有限公司 Steel bar cage forming device

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