CN208679141U - Reaction system for butyl polyacrylate - Google Patents

Reaction system for butyl polyacrylate Download PDF

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Publication number
CN208679141U
CN208679141U CN201820918880.4U CN201820918880U CN208679141U CN 208679141 U CN208679141 U CN 208679141U CN 201820918880 U CN201820918880 U CN 201820918880U CN 208679141 U CN208679141 U CN 208679141U
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tube body
operating
reaction
stirring
mounting plate
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CN201820918880.4U
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郑俊强
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Huizhou Qiang Mao Chemical Technology Co Ltd
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Huizhou Qiang Mao Chemical Technology Co Ltd
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Abstract

Utility model discloses a kind of reaction system for butyl polyacrylate, including manual control platform and reaction unit, and the reaction unit is electrically connected with the manual control platform, and the reaction unit includes reaction component, operating assembly and flow rate calculation component;The reaction component includes butyl acrylate reaction kettle, rabbling mechanism, temperature sensor and galvanometer;The operating assembly includes input tube body, output tube body, operating pump and operating bracket;The flow rate calculation component includes the first mounting plate, the second mounting plate, circulation tube body and flowmeter, the circulation tube body is connected to the other end of the output tube body, the both ends of the circulation tube body are connect with first mounting plate and second mounting plate respectively, and the flowmeter is set on the circulation tube body.Utility model is a kind of reaction system for butyl polyacrylate, the temperature being able to detect in butyl polyacrylate reaction process, the flow for calculating input and output-response object.

Description

Reaction system for butyl polyacrylate
Technical field
Utility model is related to chemical field, more particularly to a kind of reaction system for butyl polyacrylate.
Background technique
With the acrylic acid ester emulsion that acrylic acid or esters of acrylic acid are main Material synthesis have excellent photostability and Weatherability, good water-fast, alkaline-resisting, chemical resistance and adhesive property, therefore it is widely used as adhesive, coating film forming agent And daily-use chemical industry, electrochmical power source, functional membrane, medical high polymer, nano material and water process etc..But acrylate There is low temperature to become fragile for lotion, high temperature becomes glutinous the disadvantages of losing strong, easy after tack, limits its application range and use value.Closely Nian Lai, constantly improve and develop with polymerization technique, and attention of the people to environment-friendly products, the modification of acrylic acid ester emulsion Receive the extensive concern of people.In general, mainly acrylic acid ester emulsion is modified in terms of two: first is that introducing new Functional monomer;Second is that using new emulsion polymerization technology.
In the production process of butyl polyacrylate, due to existing reaction unit huge structure, be unfavorable for by manually into Row control, and during the reaction, need to calculate the amount of reactant input or output in real time;Moreover, also to detect and The temperature of the reaction in reaction process is monitored, in order to avoid since temperature is excessively high, so that acutely unnecessary danger occurs for reaction.
Utility model content
The purpose of utility model is to overcome shortcoming in the prior art, is provided a kind of for the anti-of butyl polyacrylate System is answered, the temperature being able to detect in butyl polyacrylate reaction process, the flow for calculating input and output-response object.
The purpose of utility model is achieved through the following technical solutions:
A kind of reaction system for butyl polyacrylate, comprising: manual control platform and reaction unit, the reaction unit It is electrically connected with the manual control platform, the reaction unit includes reaction component, operating assembly and flow rate calculation component;
The reaction component includes butyl acrylate reaction kettle, rabbling mechanism, temperature sensor and galvanometer, described Rabbling mechanism is set on the butyl acrylate reaction kettle, and it is poly- that the temperature sensor is set to the butyl acrylate It closes on reaction kettle, the galvanometer is set on the rabbling mechanism, and the galvanometer and temperature sensor difference It is electrically connected with the manual control platform;
The operating assembly includes input tube body, output tube body, operating pump and operating bracket, and the operating pump is set to institute It states on operating bracket, the both ends of the input tube body pump with the butyl acrylate reaction kettle and the operating defeated respectively Enter end connection, one end of the output tube body is connected to the output end of the operating pump;
The flow rate calculation component includes the first mounting plate, the second mounting plate, circulation tube body and flowmeter, the runner pipe Body with it is described output tube body the other end be connected to, it is described circulate tube body both ends respectively with first mounting plate and described second Mounting plate connection, the flowmeter are set on the circulation tube body.
As further preferred scheme, the temperature sensor includes first sensor and second sensor, and described One sensor and the second sensor are electrically connected with the manual control platform respectively.
As further preferred scheme, the operating pump includes the pump housing, impeller, pump shaft and running drive, the pump It is provided with operating cavity in vivo, the operating cavity is connected to the input tube body and the output tube body respectively, the impeller It is set in the operating cavity, one end of the pump shaft is connect with the impeller, the other end of the pump shaft and the operating The output end of driver connects.
As further preferred scheme, the operating pump further includes radiator, and the radiator is set to the pump housing On, the radiator is used for the heat dissipation of the running drive.
As further preferred scheme, the operating bracket includes that the first support column, the second support column and operating are fixed Plate, first support column and second support column are respectively arranged in the operating fixed plate, and the operating pump is set to Between first support column and second support column.
As further preferred scheme, the flowmeter includes flow indicator, flow switch button and flowmeter sheet Body, the flowmeter bodies are set on the circulation tube body, and the flow indicator and the flow switch button are set respectively It is placed in the flowmeter bodies.
It further include switch valve as further preferred scheme, the switch valve is set on the input tube body.
It further include Tuning Fork Switch component as further preferred scheme, the tuning fork component includes test fluid input pipe Body, installation pedestal and Tuning Fork Switch, the test fluid input tube body are connected to the input tube body, and the Tuning Fork Switch is set to In the installation pedestal, and the Tuning Fork Switch is electrically connected with the Human-machine Control platform.
As further preferred scheme, the installation pedestal includes mounting post and mounting plate, and the mounting plate is set to In the mounting post, the Tuning Fork Switch is set on the mounting plate.
As further preferred scheme, the Tuning Fork Switch component further includes vibrating display screen and switch button, described Vibration display screen is set on the Tuning Fork Switch, and the switch button is set on the Tuning Fork Switch.
Utility model compared with the prior art the advantages of and have the beneficial effect that:
Utility model be a kind of reaction system for butyl polyacrylate, by setting reaction component, operating assembly and Flow rate calculation component, the temperature being able to detect in butyl polyacrylate reaction process, the stream for calculating input and output-response object Amount.By the way that temperature sensor and galvanometer are arranged in reaction component, the temperature in butyl acrylate reaction kettle can detecte With the electric current of rabbling mechanism, and by improve reaction temperature, the polymerization reaction in reaction kettle can be accelerated, pass through increase stirring The electric current of mechanism, can be improved the velocity of rotation of rabbling mechanism, to further speed up reaction;It, can be with by the way that flowmeter is arranged Calculate and the reacted kettle of statistic fluid in reactant amount, so as to efficiently control input and output reactant amount.
Detailed description of the invention
It, below will be to use required in embodiment in order to illustrate more clearly of the technical solution of the utility model embodiment Attached drawing be briefly described, it should be understood that the following drawings illustrates only some embodiments of utility model, therefore should not be seen Work is the restriction to range, for those of ordinary skill in the art, without creative efforts, can be with Other relevant attached drawings are obtained according to these attached drawings.
Fig. 1 is the structure principle chart of the reaction system for butyl polyacrylate of utility model;
Fig. 2 is the structural schematic diagram of the reaction unit of the utility model;
Fig. 3 is the structural schematic diagram of the butyl acrylate reaction kettle of the utility model;
Fig. 4 is the structural schematic diagram of the rabbling mechanism of the utility model.
Specific embodiment
Utility model in order to facilitate understanding is described more fully utility model below with reference to relevant drawings.It is attached The better embodiment of utility model is given in figure.But utility model can be realized in many different forms, not It is limited to embodiments described herein.On the contrary, the purpose of providing these embodiments is that making in the disclosure to utility model Hold the more thorough and comprehensive of understanding.
It should be noted that it can directly on the other element when element is referred to as " being fixed on " another element Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it, which can be, is directly connected to To another element or it may be simultaneously present centering elements.Term as used herein " vertical ", " horizontal ", " left side ", " right side " and similar statement for illustrative purposes only, are not meant to be the only embodiment.
Unless otherwise defined, all technical and scientific terms used herein and the technical field for belonging to utility model The normally understood meaning of technical staff it is identical.It is intended merely to retouch in the term used in the description of utility model herein State the purpose of specific embodiment, it is not intended that in limitation utility model.Term " and or " used herein includes one Or any and all combinations of multiple relevant listed items.
Referring to Fig. 1, a kind of reaction system for butyl polyacrylate includes: manual control platform 1 and reaction unit 2, The reaction unit is electrically connected with the manual control platform 100, and the reaction unit includes reaction component 100, operating assembly 200 With flow rate calculation component 300;It should be noted that the manual control platform 1 is for controlling operating assembly 200 and flow rate calculation group The work of part 300;The reaction component 100 is for realizing the polymerization reaction to butyl acrylate;The operating assembly 200 is used for Realize the operating to reactant in the transmission process of system;The flow rate calculation component 300 flows through reaction kettle for calculating The amount of reaction, so as to realize the statistics to butyl acrylate.
Fig. 1 and Fig. 2 are please referred to, the reaction component 100 includes butyl acrylate reaction kettle 110, rabbling mechanism 120, temperature sensor 130 and galvanometer 140, the rabbling mechanism 120 are set to the butyl acrylate reaction kettle 110 On, the temperature sensor 130 is set on the butyl acrylate reaction kettle 110, and the galvanometer 140 is set to institute It states on rabbling mechanism 120, and the galvanometer 140 and the temperature sensor 130 are electrically connected with the manual control platform 1 respectively It connects;It should be noted that container of the butyl acrylate reaction kettle 110 as polymerization reaction, so that butyl acrylate Polymerization reaction can be gone on smoothly;The rabbling mechanism 120 is for realizing the stirring to the reactant in reaction process;The temperature Degree sensor 130 is used to detect the temperature of butyl acrylate reaction kettle 110;The galvanometer 140 is for detecting blender Size of current in structure 120.
Referring to Fig. 1, the operating assembly 200 includes input tube body 210, output tube body 220, operating pump 230 and operating Bracket 240, operating pump 230 are set on the operating bracket 240, the both ends for inputting tube body 210 respectively with it is described Butyl acrylate reaction kettle 110 is connected to the input terminal of the operating pump 230, one end of the output tube body 220 and institute State the output end connection of operating pump 230;It should be noted that the input tube body 210 is used for the 230 input reaction of operating pump Object;The output tube body 220 is used for the output-response object after operating pump 230;The operating pump 230 is for realizing to transport Reactant in the process pressurizes, so that reactant smoothly operates in the duct;The operating bracket 240 will be for that will fix fortune Turn component 200.
Fig. 1 and Fig. 2 are please referred to, the flow rate calculation component 300 includes the first mounting plate 310, the second mounting plate 320, stream Siphunculus body 330 and flowmeter 340, the circulation tube body 330 are connected to the other end of the output tube body 220, the runner pipe The both ends of body 330 are connect with first mounting plate 310 and second mounting plate 320 respectively, and the flowmeter 340 is set to On the circulation tube body 330.It should be noted that first mounting plate 310 and second mounting plate 320 are for installing stream Siphunculus body 330;The circulation tube body 330 is used to install flowmeter 340 for flowing through reactant;It is described to be flowed through for calculating The reactant of the circulation tube body 330.
In order to improve the temperature of 110 real-time detection of butyl acrylate reaction kettle, for example, the temperature sensor 130 Including first sensor and second sensor, the first sensor and the second sensor respectively with the manual control platform Electrical connection.Specifically, the first sensor is arranged in the top half of butyl acrylate reaction kettle 110, described second The lower half portion of butyl acrylate reaction kettle 110 is arranged in sensor, and therefore, the first sensor is for detecting propylene The temperature of the upper section of acid butyl ester polymerization reaction kettle 110, the second sensor is for detecting butyl acrylate reaction kettle 110 Lower section temperature, in this way, the temperature of 110 real-time detection of butyl acrylate reaction kettle can be improved.
In order to improve operating pump stability and operating output efficiency, for example, the operating pump 230 including the pump housing 231, Impeller, pump shaft and running drive 232, are provided with operating cavity in the pump housing 231, the operating cavity respectively with it is described defeated Enter tube body 210 to be connected to the output tube body 220, the impeller is set in the operating cavity, one end of the pump shaft with The impeller connection, the other end of the pump shaft are connect with the output end of the running drive 232.In this way, fortune can be improved Turn the stability of pump and the efficiency of operating output.
In order to enable operating pump can run at high speed, and its temperature at work is reduced, for example, the operating pumps 230 further include radiator 233, and the radiator 233 is set on the pump housing 231, and the radiator 233 is used for the operating The heat dissipation of driver 232.In this way, can make operating pump that can run at high speed, and reduce its temperature at work.
In order to guarantee that operating pump can steadily work, for example, the operating bracket 240 includes the first support column, second Support column and operating fixed plate, first support column and second support column are respectively arranged in the operating fixed plate, The operating pump 230 is set between first support column and second support column.In this way, passing through the first support of setting Column, the second support column and operating fixed plate, it is ensured that operating pump can steadily work.
In order to enable the flow of flowmeter real-time display statistics, for example, the flowmeter 340 includes flow indicator, stream Amount switch button and flowmeter bodies, the flowmeter bodies are set on the circulation tube body, the flow indicator and institute Flow switch button is stated to be respectively arranged in the flowmeter bodies.In this way, the stream that flowmeter real-time display can be made to count Amount.
It should be noted that reaction unit 2 further includes switch valve 400, the switch valve 400 is set to the input tube body On.In this way, can control the on or off of the reactant output in reaction kettle.
Whether there are the substances such as molecule in tube body in order to measure reaction outflow, reaction unit 2 further includes Tuning Fork Switch Component 500, the tuning fork component 500 include test fluid input tube body 510, installation pedestal 520 and Tuning Fork Switch 530, the survey Test solution input tube body 510 is connected to the input tube body 210, and the Tuning Fork Switch 530 is set in the installation pedestal 520, And the Tuning Fork Switch 530 is electrically connected with the Human-machine Control platform 1.Further, the installation pedestal include mounting post and Mounting plate, the mounting plate are set in the mounting post, and the Tuning Fork Switch is set on the mounting plate.It also needs to illustrate , the Tuning Fork Switch component further includes that vibration display screen and switch button, the vibration display screen are set to the tuning fork On switch, the switch button is set on the Tuning Fork Switch.In this way, can measure reaction outflow tube body in whether have it is micro- The substances such as little particle.
It is understood that more polluted gas can be generated in the production process of butyl polyacrylate, for example, NH3、SO2、NO2、F2、Cl2、H2One or more of S, and these gases are also with irritating, and these gases seriously affect To air environment, if after technical staff sucks these gases for a long time, the health of technical staff will be jeopardized.It can be seen that poly- If needing to guarantee that the air quality of production plant area reaches excellent standard in the production process of butyl acrylate, need to guarantee anti- The exhaust gas needs for answering process to generate are handled in time, therefore, how to be purified to the exhaust gas generated in reaction process;How Guarantee that the particulate matter in reaction kettle will not enter purification device;The problem of how preventing exhaust gas from will not flow backwards;How to improve The air quality of plant area guarantees the health of technical staff;For example, guaranteeing skill for the exhaust gas exported in purification reaction kettle The health of art personnel, the reaction system further include counterflow-preventing anti-clogging gas sampling mechanism, the counterflow-preventing anti-clogging Gas sampling mechanism is set on the butyl acrylate reaction kettle, and the counterflow-preventing anti-clogging gas sampling mechanism includes Gas inlet tube body, preventing clogging up device, exhaust fan, anti-backflow device, waste gas collection device, fan and Gas chimney out, it is described useless One end of gas inlet body is set on the butyl acrylate reaction kettle, the other end of the gas inlet tube body and institute Preventing clogging up device connection is stated, the preventing clogging up device is connect with the exhaust fan, the gas of the outlet side output of the exhaust fan Through the anti-backflow device, the waste gas collection device, the fan and the Gas chimney discharge out;The preventing clogging up device packet Particulate matter filter screen, dust suction cloth, vibratory driver, drive link and Particulate Filter are included, the dust suction cloth is set to On the particulate matter filter screen, and the particulate matter filter screen is set on the gas inlet tube body, the vibratory driver It is set on the butyl acrylate reaction kettle, the output end of one end of the drive link and the vibratory driver connects It connects, the other end of the drive link is connect with the particulate matter filter screen, and the Particulate Filter is set to the particle On object filter screen, and the Particulate Filter is for collecting the particulate matter that particulate matter filter screen is fallen;The anti-backflow device Enter tracheae, counterflow-preventing device, feedback output pipe and exhaust output tube including sealing ring, exhaust gas, the sealing ring is set to described useless Gas enters on tracheae, and the first end that the exhaust gas enters tracheae is connected to the outlet side of the exhaust fan, and the exhaust gas enters the of tracheae Two ends are connected to the counterflow-preventing device, and the counterflow-preventing device is also connected to the feedback output pipe and the exhaust output tube, institute The feedback outlet side for stating feedback output pipe is connected to the inlet end of the exhaust fan, the exhaust output tube and the gas sampling The air inlet end of device is connected to;The waste gas collection device includes exhaust gas flow pipe body, water cooling heat exchanger, water suction component, adsorption tube And catalytic oxidizer, the inlet end of the exhaust gas flow pipe body are connected to the outlet side of the exhaust output tube, the water cooling is changed Hot device, the water suction component, the adsorption tube and the catalytic oxidizer are set in turn on the exhaust gas flow pipe body, described The component that absorbs water includes water suction air inlet pipe, water suction escape pipe and gas bottle, the first end and the waste gas stream of the water suction air inlet pipe The second end of the connection of siphunculus body, the water suction air inlet pipe is set in the gas bottle, and the first end of the water suction escape pipe is set It is placed in the gas bottle, the second end of the water suction escape pipe is connected to the adsorption tube, is provided in the gas bottle dense The second end of sulfuric acid, the water suction air inlet pipe is located in the concentrated sulfuric acid, and the first end of the water suction escape pipe is located at described dense Above sulfuric acid, adsorbent, the inlet end of the outlet side of the catalytic oxidizer and the fan are provided in the adsorption tube Connection.In this way, being existed by setting preventing clogging up device, anti-backflow device and waste gas collection device, the exhaust gas generated in a kettle Under the action of exhaust fan, so that exhaust gas enters in counterflow-preventing anti-clogging gas sampling mechanism by gas inlet tube body, and lead to It crosses preventing clogging up device to filter out finely ground particles, the exhaust gas filtered out is passed through in waste gas collection device, is realized to reacting The exhaust gas generated in journey is purified, and guarantees that the particulate matter in reaction kettle will not enter purification device, while exhaust gas will not be sent out Raw the problem of flowing backwards;So as to improve the air quality of plant area, guarantee the health of technical staff.In order to preferably to upper It states counterflow-preventing anti-clogging gas sampling mechanism to be illustrated, to more fully understand above-mentioned counterflow-preventing anti-clogging gas sampling mechanism Design.The reaction system further includes counterflow-preventing anti-clogging gas sampling mechanism, the counterflow-preventing anti-clogging gas sampling mechanism It is set on the butyl acrylate reaction kettle, the counterflow-preventing anti-clogging gas sampling mechanism includes exhaust inlet pipe Body, preventing clogging up device, exhaust fan, anti-backflow device, waste gas collection device, fan and Gas chimney out, the gas inlet tube body One end be set on the butyl acrylate reaction kettle, the other end of the gas inlet tube body and the anti-clogging fill Connection is set, the preventing clogging up device is connect with the exhaust fan, and the gas of the outlet side output of the exhaust fan is through described anti-reverse Flow device, the waste gas collection device, the fan and the Gas chimney discharge out;It should be noted that the gas inlet Tube body is for collecting exhaust gas;The preventing clogging up device is used to prevent the particulate matter in reaction kettle from blocking asking for gas inlet tube body Topic guarantees that exhaust gas can be unblocked in counterflow-preventing anti-clogging gas sampling mechanism;The exhaust fan is for realizing exhaust gas It extracts, exhaust gas is entered in exhaust inlet pipe body;The anti-backflow device is for preventing from going out in the exhaust gas process of circulation Now the case where adverse current;The waste gas collection device exports after purification for collecting exhaust gas, and by exhaust gas;The fan is used for It is accelerated to blow out from Gas chimney out the gas after the completion of purification.
Further, the preventing clogging up device includes particulate matter filter screen, dust suction cloth, vibratory driver, drive link And Particulate Filter, the dust suction cloth are set on the particulate matter filter screen, and the particulate matter filter screen is set to On the gas inlet tube body, the vibratory driver is set on the butyl acrylate reaction kettle, and the driving connects One end of bar is connect with the output end of the vibratory driver, and the other end of the drive link and the particulate matter filter screen connect It connects, the Particulate Filter is set on the particulate matter filter screen, and the Particulate Filter is for collecting particulate matter The particulate matter that filter screen is fallen;It should be noted that the particulate matter filter screen prevents particulate matter for filtering finely ground particles Block gas inlet tube body;The dust suction cloth is for adsorbing micronic dust;The vibratory driver is for driving the drive link It is mobile, and then the particulate matter filter screen and dust suction cloth vibration are driven, so that on particulate matter filter screen and dust suction cloth Molecule can fall on the Particulate Filter;The drive link is for connecting the vibratory driver and institute State particulate matter filter screen;The Particulate Filter is used to collect the molecule on particulate matter filter screen and dust suction cloth.It can To understand, after long-time use, collects and be all covered with many molecules on particulate matter filter screen and dust suction cloth, such as Fruit is further continued for using then it is possible that the case where blocking, therefore being received by setting vibratory driver, drive link and particulate matter Storage after being vibrated by vibratory driver, can be collected and remove to molecule, occur blocking to be further reduced Problem.Preferably, the vibratory driver is stepper motor.
Further, the anti-backflow device includes that sealing ring, exhaust gas enter tracheae, counterflow-preventing device, feedback output pipe and useless Gas efferent duct, the sealing ring are set to the exhaust gas and enter on tracheae, the exhaust gas enter tracheae first end and the exhaust fan Outlet side connection, the second end that the exhaust gas enters tracheae is connected to the counterflow-preventing device, the counterflow-preventing device also with it is described instead Feedback efferent duct is connected to the exhaust output tube, and the feedback outlet side of the feedback output pipe and the inlet end of the exhaust fan connect Logical, the exhaust output tube is connected to the air inlet end of the waste gas collection device;It should be noted that the sealing ring is for connecting The outlet side that exhaust gas enters tracheae and exhaust fan is connect, so that the leakproofness of mechanism is good;The exhaust gas enters tracheae and is used for counterflow-preventing Exhaust gas is inputted in device;The counterflow-preventing device can prevent the mechanism from the case where exhaust gas refluence occur;The feedback output is effective In the device that the air pressure for exporting feedback is connected to counterflow-preventing device front, to achieve the purpose that counterflow-preventing;The exhaust output tube is used In exporting the exhaust gas in anti-backflow device.By the way that the case where counterflow-preventing device can prevent exhaust gas adverse current is arranged, guarantee mechanism Safely and efficiently operate.
Further, the waste gas collection device includes exhaust gas flow pipe body, water cooling heat exchanger, water suction component, adsorption tube And catalytic oxidizer, the inlet end of the exhaust gas flow pipe body are connected to the outlet side of the exhaust output tube, the water cooling is changed Hot device, the water suction component, the adsorption tube and the catalytic oxidizer are set in turn on the exhaust gas flow pipe body, described The component that absorbs water includes water suction air inlet pipe, water suction escape pipe and gas bottle, the first end and the waste gas stream of the water suction air inlet pipe The second end of the connection of siphunculus body, the water suction air inlet pipe is set in the gas bottle, and the first end of the water suction escape pipe is set It is placed in the gas bottle, the second end of the water suction escape pipe is connected to the adsorption tube, is provided in the gas bottle dense The second end of sulfuric acid, the water suction air inlet pipe is located in the concentrated sulfuric acid, and the first end of the water suction escape pipe is located at described dense Above sulfuric acid, adsorbent, the inlet end of the outlet side of the catalytic oxidizer and the fan are provided in the adsorption tube Connection.It should be noted that the exhaust gas flow pipe body is used for so that the exhaust gas interior flowing of waste gas collection device again;The water cooling is changed Hot device for reducing gas in the process of circulation temperature;The water suction component is used to absorb the steam in circulation in exhaust gas;It is described Adsorption tube is used to adsorb the impurity in exhaust gas;The catalytic oxidizer is used to the harmful substance in exhaust gas carrying out catalysis oxidation, Allow the pernicious gas in exhaust gas to become harmless rear output, further increases the air quality of plant area, guarantee technical staff Health.Wherein, the adsorbent is active carbon or charcoal;Catalysis oxidation substance in the catalytic oxidizer can be with It is biocatalyst, but not limited to this, it can also be that other play enzyme of catalysed oxidn etc..
Therefore, by setting preventing clogging up device, anti-backflow device and waste gas collection device, the exhaust gas generated in a kettle Under the action of exhaust fan, so that exhaust gas enters in counterflow-preventing anti-clogging gas sampling mechanism by gas inlet tube body, and Finely ground particles are filtered out by preventing clogging up device, the exhaust gas filtered out is passed through in waste gas collection device, is realized to reaction The exhaust gas generated in the process is purified, and guarantees that the particulate matter in reaction kettle will not enter purification device, while exhaust gas will not The problem of flowing backwards;So as to improve the air quality of plant area, guarantee the health of technical staff.
In one embodiment, in the production process of butyl polyacrylate, need to use reaction kettle, but existing reaction Kettle can not achieve uniform stirring, and the agitator structure in reaction kettle is larger, cannot arbitrarily take out cleaning, cause to stir Device has more residue, over time, so that blender not can be carried out uniform stirring.Therefore, how to reduce in blender Existing residue in chemical reaction is not in impurity when how to guarantee to use next time, improves the quality of product, the stirring Mechanism is set on the butyl acrylate reaction kettle, and the rabbling mechanism includes stirring fixed plate, mixing component and more A foldable assembly, the mixing component include that stirring stant, stirring actuator and stirring mounting plate, the stirring stant are set to In the stirring fixed plate, the stirring actuator is set in the stirring stant, and the stirring mounting plate is set to described It stirs on actuator;Multiple foldable assemblies are connect with the stirring mounting plate respectively, in a foldable assembly, institute It states foldable assembly to include shrinking connecting-rod, fold rotor plate, fold rotation axis and agitating plate ontology, the folding rotation axis rotation is set It is placed on the stirring mounting plate, the folding rotor plate is set in the folding rotation axis, the agitating plate ontology setting In on the folding rotor plate, one end of the shrinking connecting-rod is set on the stirring actuator, the shrinking connecting-rod it is another One end is set on the folding rotor plate;The stirring stant includes driving fixed plate and driver mounting post, the driving Fixed plate is set in the stirring fixed plate, and the driver mounting post is set in the driving fixed plate, the stirring Actuator is set in the driver mounting post;The stirring actuator includes stirring driver and stirring shaft, described Stirring driver is set on the stirring shaft, and the stirring shaft is set in the driver mounting post;It is described Through-hole is offered in driver mounting post, the stirring shaft wears the through-hole;The mixing component further includes agitating shaft Set, the agitating shaft set are set on the stirring mounting plate, and the stirring shaft is sheathed in the stirring axle sleeve;It is described There are five foldable assembly settings, and five foldable assemblies are connect with the stirring mounting plate respectively;The folding rotor plate and The agitating plate ontology has angle, and the angle is acute angle;The stirring shaft includes the first rotation axis, the second rotation axis And rotary axle box, first rotation axis are set on the stirring driver, second rotation axis and first rotation It is respectively arranged on the rotary axle box;The shrinking connecting-rod includes first connecting rod, second connecting rod and connecting rod positioning plate, and described One connecting rod is set on the stirring driver, and the connecting rod positioning plate is set on the rotary axle box, the first connecting rod It is set on the connecting rod positioning plate, the first connecting rod is connected with the second connecting rod;It is offered on the connecting rod positioning plate Connecting rod fixed hole, the first connecting rod wear the connecting rod fixed hole.In this way, passing through setting stirring fixed plate, stirring group Part and multiple foldable assemblies, the blender that can be realized uniform stirring, also, be arranged in butyl acrylate reaction kettle It can take out and be cleaned, reduce the residue in blender, avoid unnecessary sundries occur when using reaction kettle next time.More To stretch importantly, be provided with shrinking connecting-rod in foldable assembly, fold rotor plate, fold rotation axis and agitating plate ontology Connecting rod, which can control, folds rotor plate rotation, and then can overturn entire agitating plate ontology, so that agitating plate ontology shrinks, When needing to carry out cleaning mixing component, can easily it be taken out from butyl acrylate reaction kettle, so as to It realizes the cleaning to mixing component, improves the efficiency of cleaning, reduce the residue in mixing component, ensure that mixing component Cleannes.
In order to which the rabbling mechanism preferably to above-mentioned uniform stirring is illustrated, to more fully understand above-mentioned uniform stirring The design of rabbling mechanism.Fig. 3 and Fig. 4 are please referred to, the rabbling mechanism 20 includes stirring fixed plate 1, mixing component 2 and multiple foldings Stacked group part 3, the stirring fixed plate 1 is for fixing rabbling mechanism 20;The mixing component 2 is used for anti-to butyl polyacrylate etc. It answers object to be stirred, allows to accelerate reaction rate, and sufficiently react;The foldable assembly 3 is used to expand the range of stirring, And it can be shunk, mixing component 2 is easily taken out from butyl acrylate reaction kettle, be realized to anti- Mixing component 2 after answering carries out cleaning.Preferably, there are five the settings of foldable assembly 3, five foldable assemblies point It is not connect with the stirring mounting plate.By setting stirring fixed plate, mixing component and multiple foldable assemblies, can be realized uniformly Stirring, also, the blender in reaction kettle is set can also take out and cleaned, the residue in blender is reduced, is kept away There is unnecessary sundries when exempting from next time using butyl acrylate reaction kettle.More importantly being arranged in foldable assembly There is shrinking connecting-rod, folds rotor plate, folds rotation axis and agitating plate ontology, shrinking connecting-rod, which can control, folds rotor plate rotation, And then entire agitating plate ontology can be overturn so that agitating plate ontology shrink get up, carry out clean mixing component when It waits, can easily be taken out from reaction kettle, so as to realize the cleaning to mixing component, improve the efficiency of cleaning, subtract Lack the residue in mixing component, ensure that the cleannes of mixing component.
Fig. 3 and Fig. 4 are please referred to, the mixing component 2 includes stirring stant 4, stirring actuator 5 and stirring mounting plate 6, institute It states stirring stant 4 to be set in the stirring fixed plate 1, the stirring actuator 5 is set in the stirring stant 4, described Stirring mounting plate 6 is set on the stirring actuator 5;It should be noted that the stirring stant 4 is for fixed entire stirring Component 2;The stirring actuator 5 achieves the function of stirring for driving the stirring mounting plate 6 to be rotated;It is described Stirring mounting plate 6 is for installing foldable assembly 3, so that stirring achievees the effect that uniform stirring and is sufficiently stirred.
Fig. 3 and Fig. 4 are please referred to, multiple foldable assemblies are connect with the stirring mounting plate respectively, in a folding In stacked group part 3, the foldable assembly 3 includes shrinking connecting-rod 7, folds rotor plate 8, folds rotation axis 9 and agitating plate ontology 10, institute It states folding rotation axis 9 to be rotatably dispose on the stirring mounting plate 6, the folding rotor plate 8 is set to the folding rotation axis 9 On, the agitating plate ontology 10 is set on the folding rotor plate 8, and one end of the shrinking connecting-rod 7 is set to the stirring On actuator 5, the other end of the shrinking connecting-rod 7 is set on the folding rotor plate 8;It should be noted that described flexible Connecting rod 7 can realize it is flexible, and can make folded turning movable plate realize overturning, so as to which agitating plate ontology is folded up, Facilitate progress to take out from reaction kettle, carries out cleaning operation;The folding rotor plate 8 is for realizing overturning;The folded turning Moving axis 9 is used to fold the overturning of rotor plate and provide necessary rotating mechanism;The agitating plate ontology 10 is for realizing to poly- third The stirring of olefin(e) acid butyl ester.
In order to enable stirring actuator may be mounted on butyl acrylate reaction kettle, and can steadily realize Driving function, for example, the stirring stant 4 includes driving fixed plate 11 and driver mounting post 12, the driving fixed plate 11 It is set in the stirring fixed plate 1, the driver mounting post 12 is set in the driving fixed plate 11, and the stirring is driven Moving part 5 is set in the driver mounting post 12;In this way, stirring actuator can be made to may be mounted on reaction kettle, and And it can steadily realize driving function.
In order to reach the driving effect of stirring actuator, for example, the stirring actuator 5 includes stirring driver 13 and stirs Drive shaft 14 is mixed, the stirring driver 13 is set on the stirring shaft 14, and the stirring shaft 14 is set to institute It states in driver mounting post 12;In this way, the driving effect for stirring actuator can be made.
In order to which drive shaft to be fixed in the stirring stant, while the function of rotation can also be realized, for example, the drive Through-hole is offered in dynamic device mounting post, the stirring shaft wears the through-hole;In this way, drive shaft can be fixed on described In stirring stant, while it can also realize the function of rotation.
In order to which steadily agitating shaft is mounted on stirring mounting plate, for example, the mixing component further includes stirring axle sleeve 15, the stirring axle sleeve 15 is set on the stirring mounting plate 6, and the stirring shaft 14 is sheathed on the stirring axle sleeve 15 It is interior;In this way, can make that steadily agitating shaft is mounted on stirring mounting plate.
It should be noted that the folding rotor plate and the agitating plate ontology have angle, the angle is acute angle;Such as This, can be improved the efficiency of rotation, and agitating plate ontology can be sufficiently stirred.
It should also be noted that, the stirring shaft includes the first rotation axis, the second rotation axis and rotary axle box, it is described First rotation axis is set on the stirring driver, and second rotation axis and first rotation are respectively arranged at described turn Moving axis is put on;In this way, it is more uniform that stirring may be implemented.
In order to realize the Telescopic of shrinking connecting-rod, and telescopic efficiency can be improved, while in order to enable stirring Plate ontology may be implemented stir and fold effect, for example, the shrinking connecting-rod 7 include first connecting rod 16, second connecting rod 17 and Connecting rod positioning plate 18, the first connecting rod 16 are set on the stirring driver 13, and the connecting rod positioning plate 18 is set to institute It states on rotary axle box, the first connecting rod 16 is set on the connecting rod positioning plate 18, the first connecting rod 16 and described second Connecting rod 17 connects;Specifically, one end of the first connecting rod 16 is set on the stirring driver, the first connecting rod 16 The other end is connect with one end of the second connecting rod 17, and the other end of the second connecting rod 17 and the folding rotor plate phase It is fixed.Further, connecting rod fixed hole is offered on the connecting rod positioning plate 18, it is solid that the first connecting rod wears the connecting rod Determine through-hole.In this way, stretching for shrinking connecting-rod may be implemented by setting first connecting rod 16, second connecting rod 17 and connecting rod positioning plate 18 Contracting function, and telescopic efficiency can be improved, while in order to enable the effect for stirring and folding may be implemented in agitating plate ontology Fruit.
It should also be noted that, can be realized uniformly by setting stirring fixed plate, mixing component and multiple foldable assemblies Stirring, also, the blender being arranged in butyl acrylate reaction kettle can also take out and be cleaned, and reduce blender In residue, avoid next time using reaction kettle when there is unnecessary sundries.More importantly being provided in foldable assembly Shrinking connecting-rod folds rotor plate, folds rotation axis and agitating plate ontology, and shrinking connecting-rod, which can control, folds rotor plate rotation, into And entire agitating plate ontology can be overturn, so that agitating plate ontology shrinks, when needing to carry out cleaning mixing component, It can easily take out from butyl acrylate reaction kettle, so as to realize the cleaning to mixing component, improve clear The efficiency washed reduces the residue in mixing component, ensure that the cleannes of mixing component.
Utility model compared with the prior art the advantages of and have the beneficial effect that:
Utility model be a kind of reaction system for butyl polyacrylate, by setting reaction component, operating assembly and Flow rate calculation component, the temperature being able to detect in butyl polyacrylate reaction process, the stream for calculating input and output-response object Amount.By the way that temperature sensor and galvanometer are arranged in reaction component, the temperature in butyl acrylate reaction kettle can detecte With the electric current of rabbling mechanism, and by improve reaction temperature, the polymerization reaction in reaction kettle can be accelerated, pass through increase stirring The electric current of mechanism, can be improved the velocity of rotation of rabbling mechanism, to further speed up reaction;It, can be with by the way that flowmeter is arranged Calculate and the reacted kettle of statistic fluid in reactant amount, so as to efficiently control input and output reactant amount.
Embodiment described above only expresses the several embodiments of utility model, and the description thereof is more specific and detailed, But it cannot be understood as the limitations to utility model patent range.It should be pointed out that for the common skill of this field For art personnel, under the premise of not departing from utility model design, various modifications and improvements can be made, these belong to reality With novel protection scope.Therefore, the scope of protection shall be subject to the appended claims for utility model patent.

Claims (10)

1. a kind of reaction system for butyl polyacrylate characterized by comprising manual control platform and reaction unit, institute It states reaction unit to be electrically connected with the manual control platform, the reaction unit includes reaction component, operating assembly and flow rate calculation Component;
The reaction component includes butyl acrylate reaction kettle, rabbling mechanism, temperature sensor and galvanometer, the stirring Mechanism is set on the butyl acrylate reaction kettle, and it is anti-that the temperature sensor is set to the butyl acrylate Answer on kettle, the galvanometer is set on the rabbling mechanism, and the galvanometer and the temperature sensor respectively with institute State the electrical connection of manual control platform;
The operating assembly includes input tube body, output tube body, operating pump and operating bracket, and the operating pump is set to the fortune Turn on bracket, the input terminal that the both ends of the input tube body are pumped with the butyl acrylate reaction kettle and the operating respectively Connection, one end of the output tube body are connected to the output end of the operating pump;
The flow rate calculation component includes the first mounting plate, the second mounting plate, circulation tube body and flowmeter, the circulation tube body and It is installed respectively with first mounting plate and described second at the both ends of the other end connection of the output tube body, the circulation tube body Plate connection, the flowmeter are set on the circulation tube body.
2. the reaction system according to claim 1 for butyl polyacrylate, which is characterized in that the temperature sensor Including first sensor and second sensor, the first sensor and the second sensor respectively with the manual control platform Electrical connection.
3. the reaction system according to claim 1 for butyl polyacrylate, which is characterized in that the operating, which pumps, includes The pump housing, impeller, pump shaft and running drive, are provided with operating cavity in the pump housing, the operating cavity respectively with it is described defeated Enter tube body to be connected to the output tube body, the impeller is set in the operating cavity, one end of the pump shaft and the leaf Wheel connection, the other end of the pump shaft are connect with the output end of the running drive.
4. the reaction system according to claim 3 for butyl polyacrylate, which is characterized in that the operating pump also wraps Radiator is included, the radiator is set on the pump housing, and the radiator is used for the heat dissipation of the running drive.
5. the reaction system according to claim 1 for butyl polyacrylate, which is characterized in that the operating bracket packet The first support column, the second support column and operating fixed plate are included, first support column and second support column are respectively arranged at In the operating fixed plate, the operating pump is set between first support column and second support column.
6. the reaction system according to claim 1 for butyl polyacrylate, which is characterized in that the flowmeter includes Flow indicator, flow switch button and flowmeter bodies, the flowmeter bodies are set on the circulation tube body, the stream Amount display and the flow switch button are respectively arranged in the flowmeter bodies.
7. the reaction system according to claim 1 for butyl polyacrylate, which is characterized in that it further include switch valve, The switch valve is set on the input tube body.
8. the reaction system according to claim 1 for butyl polyacrylate, which is characterized in that further include Tuning Fork Switch Component, the tuning fork component include that test fluid input tube body, installation pedestal and Tuning Fork Switch, the test fluid input tube body and institute Input tube body connection is stated, the Tuning Fork Switch is set in the installation pedestal, and the Tuning Fork Switch and the man-machine control Platform electrical connection processed.
9. the reaction system according to claim 8 for butyl polyacrylate, which is characterized in that the installation pedestal packet Mounting post and mounting plate are included, the mounting plate is set in the mounting post, and the Tuning Fork Switch is set on the mounting plate.
10. the reaction system according to claim 8 for butyl polyacrylate, which is characterized in that the Tuning Fork Switch Component further includes that vibration display screen and switch button, the vibration display screen are set on the Tuning Fork Switch, and the switch is pressed Button is set on the Tuning Fork Switch.
CN201820918880.4U 2018-06-13 2018-06-13 Reaction system for butyl polyacrylate Active CN208679141U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108620012A (en) * 2018-06-13 2018-10-09 惠州市强茂化工科技有限公司 Reaction system for butyl polyacrylate

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108620012A (en) * 2018-06-13 2018-10-09 惠州市强茂化工科技有限公司 Reaction system for butyl polyacrylate

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