CN208661791U - A kind of full-automatic roller sorting machine - Google Patents
A kind of full-automatic roller sorting machine Download PDFInfo
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- CN208661791U CN208661791U CN201820947864.8U CN201820947864U CN208661791U CN 208661791 U CN208661791 U CN 208661791U CN 201820947864 U CN201820947864 U CN 201820947864U CN 208661791 U CN208661791 U CN 208661791U
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Abstract
The utility model relates to taper roller detection technique fields, especially a kind of full-automatic roller sorting machine, end setting roller feed mechanism on the rack, turning mechanism is set in the rack below roller feed mechanism, the setting detection turntable in the rack below turning mechanism, detection ring is outward extended in the upper end-face edge of detection turntable, it is evenly spaced on detection ring to be provided with several detection holes, it is provided with material hole along the vertical direction in the middle position of each detection hole, expect the entire detection ring of hole perforation, the lower end surface fitting of detection ring is provided with baffle, the both ends of a wherein detection hole are provided with one group of measuring mechanism, the notch of ecto-entad is provided on the baffle of position corresponding to material hole, the blanking plate of rotation cylinder drive is provided in the rack of the outside of each notch.A kind of obtained full-automatic roller sorting machine of the utility model, realization arrange roller automatically to, u-turn, detection and sorting, and high degree of automation, measurement accuracy etc. gets a promotion.
Description
Technical field
The present invention relates to taper roller detection technique field, especially a kind of full-automatic roller sorting machine.
Background technique
At present in industry, the diameter measurement of the taper roller of many middle-size and small-size producers also rests on the hand dipping stage,
It is measured using taper roller measuring instrument.The equipment of some full automatic measurements also accordingly occurs, but not yet can be real
Now measure the nominal angle of taper roller.Error caused by the nominal angle of taper roller is domestic at present all to ignore, but
It is that the nominal angle of taper roller also will affect the clearance of tapered roller bearing, running accuracy, moment of friction, vibration and noise
Deng so the nominal angle of taper roller is also one of main precision index.
Sorting machine currently on the market is positioned to the non-processing face of roller small end face, rather than to big end ball base
Face is positioned, and is positioned such that reliable, the bad measurement repeatability that is inaccurate, and accuracy value is not achieved publicized 0.5 μm, roller it
Between bump injury be also apparent.
The pneumatic control signal of part-conical roller sorting machine is transmitted by numerous cam mechanisms, and sorted volumes are caused
Very big, slideway type feeding is slower, influences the efficiency of separation；In addition, inductance type measurement head pushes when measurement, measuring force is also larger, easily
Measuring head is caused to damage, it is not roller diameter true value that measured value, which is ellipse diameter value,.
Summary of the invention
The diameter of the purpose of the present invention is to solve the deficiencies of the above technologies and provide a kind of pair of roller and nominal angle into
The full-automatic roller sorting machine of automatic sorting is measured and can carried out according to measurement result when row is non-contact.
In order to achieve the above object, a kind of full-automatic roller sorting machine designed by the present invention, including rack, on the rack
End setting roller feed mechanism, is arranged turning mechanism, turning mechanism and roller feeding in the rack below roller feed mechanism
It is connected between mechanism by No.1 conveyance conduit, the setting detection turntable in the rack below turning mechanism, detection turntable is
Between concave inward structure, and be outward extended with detection ring in the upper end-face edge of detection turntable, evenly spaced be provided on detection ring
Several detection holes, detection hole are provided with along the diametrical direction of detection ring in the middle position of each detection hole along the vertical direction
Expect hole, the entire detection ring of hole perforation is expected, and expect the maximum gauge of the diameter greater than roller in hole, on the detection turntable and rack
No.1 power mechanism transmission connection, No.1 power mechanism drive detection turntable do intermittent rotation, detection ring lower end surface
Fitting is provided with baffle, the both ends of a wherein detection hole is provided with one group of measuring mechanism, measuring mechanism is in material hole
Roller detected, connected on the adjacent material hole in material corresponding with measuring mechanism hole by No. two conveyance conduits and turning mechanism
It connects, the roller of turning mechanism output, into plup inlet, is corresponded to by No. two conveyance conduits except measuring mechanism and No. two conveyance conduits
The notch of ecto-entad, the machine in the outside of each notch are provided on the baffle of position corresponding to all material holes other than material hole
It is provided with rotation cylinder on frame, blanking plate is provided in rotation cylinder, rotation cylinder drives blanking plate rotation, and blanking plate turns to
When the top, blanking plate fills up notch and blanking plate upper surface is flushed with baffle upper surface, and blanking is provided with below notch
Channel, blanking channel is corresponding with notch, and blanking plate rotate down after material hole docked with blanking channel, each blanking channel connects
To corresponding hopper；It further include controller, the controller is for controlling No.1 power mechanism, measuring mechanism and each turn
Dynamic cylinder movement.
Above-mentioned technical proposal, roller is carried out after ranking in the same direction by roller feed mechanism, into turning mechanism, turning mechanism
The larger one end of roller diameter is located below, subsequently into the material hole of detection turntable, measuring mechanism is by detection hole to roller
It measures, measurement result is delivered to controller, and controller is sorted according to measurement result, and detection driven by rotary disc roller turns
Dynamic, according to measurement result after roller turns to suitable position, rotation cylinder in this position drives blanking plate to rotate down, from
And expect that hole is docked with blanking channel, roller is fallen into blanking channel, and enters corresponding hopper, realizes sorting.And it measured
The relatively big end of Cheng Zhong, taper roller are located below, and as datum level, are stood upright on baffle, so as to effectively avoid inclining
Tiltedly, situations such as side is fallen, upright state is stablized, and then ensures the accuracy of measurement result, provides guarantee for improving measurement accuracy.Separately
The outer simpler convenience of blanking process realizes all automatic measurement and sorting.
Measuring mechanism can select TM040 measuring instrument, measuring principle: convert uniform directional light for green LED light
It is irradiated, detects the light and shade projection of hand light on two-dimentional CMOS, then measure its size and nominal angle etc.；W telecentric optics
System: using only be imaged directional light a W telecentric lens, timely high-speed exposure CMOS, 16000 times/second high-speed sampling；Passing through will
The peripheral circuit single chip for measuring CMOS, greatly improved S/N ratio, realizes high-speed sampling, can be with the distance measurement of about 1mm
Conveying speed is 1000m/ minutes workpiece, can also stably measured vibration at high speed workpiece.Monitor CMOS, correction for inclined function；
Using the image of monitoring CMOS shooting, the inclination of workpiece is identified.Because being maked corrections according to angle to measured value, so can carry out
Correct measurement.Meanwhile can be on computer software with the state of image confirmation shooting, anyone can feel at ease to measure.
As optimization, roller feed mechanism includes charging basket, stock plate is arranged at the bottom of the bucket, stock plate and setting are in charging basket
It is sequentially connected between No. two external power mechanisms, No. two power mechanisms drive stock plate rotation, at the edge interval of stock plate
Be provided with several downward cavitys, form storage cavity between cavity and the side wall of charging basket, on the side wall of wherein charging basket with storage
Material chamber position is corresponding to be gone out to be provided with through-hole, and No. three conveyance conduits are provided on through-hole, pass through axis in the rack below charging basket
Seat two rollers of setting, two rollers are arranged side by side, and there is gap between each other, and No. three power mechanisms are arranged on the rack,
No. three power mechanisms drive two roller rotations, and the rotation direction of two rollers, on the contrary, two rollers are obliquely installed, No. three defeated
Pipeline is sent to extend between two rollers of relatively high one end, the end setting between two rollers of relatively low one end
There is No.1 transfer passage, No.1 transfer passage is connected to turning mechanism.The technical solution, roller is put into charging basket, stock plate
In rotation process, has 1-2 roller and enter in storage cavity, when stock plate intermittent rotary, the storage docked with No. three conveyance conduits
Expect that intracavitary roller can be entered between two rollers by No. three conveyance conduits, the gap between roller should be greater than roller compared with
The diameter of small end, and it is less than the diameter of the relatively big end of roller, so roller can realize small end court on roller in rolling process
Under state, since roller is obliquely installed, so can be mobile toward one end of roller, the No.1 conveying that eventually enter into roller end be logical
In road, and be always small end downward, into inside turning mechanism；Above structure can ensure that the direction of roller is consistent, after being convenient for
Continuous detection and positioning.
Inclined side plate is provided with above roller, the upper end of two side plates forms biggish opening, the lower end of side plate
Close with roller, No. three conveyance conduits extend between two side plates.
As optimization, turning mechanism includes fixed frame, No. four power mechanisms is arranged on fixed frame, in No. four power mechanisms
Output shaft on setting u-turn disk, u-turn disk be located in perpendicular, reverse end for end disk outer portion be provided with annular outer shell,
Annular outer shell is fixed on fixed frame, and the central axis of annular outer shell is overlapped with the central axis of u-turn disk, is being adjusted
What is be spaced in the peripheral side of head disk is provided with several material stock holes, and the top of annular outer shell is provided with feed opening,
Discharge hole is set in the bottom of annular outer shell, feed opening is corresponding with the material stock hole of the top is turned to, discharge hole and rotation
Corresponding to the lowermost material stock hole, feed opening is connect by No.1 conveyance conduit with roller feed mechanism, and discharge hole passes through No. two
Conveyance conduit is connect with detection turntable, and the depth in material stock hole is less than the height of roller, and in material stock hole bottom to annular outer cover body
The distance of wall is greater than or equal to the height of roller.On roller feed mechanism direction arrangement after roller by No.1 conveyance conduit from
Feed opening is fallen into corresponding material stock hole after entering, and small end is located inside u-turn disk, u-turn disk rotational to after 180 °,
The material stock hole is corresponding with discharge hole, so roller enters in No. two conveyance conduits, and by being introduced into No. two conveyance conduits compared with big end
It is interior, realize roller u-turn；Simultaneously during reversing end for end disk rotational, due to the rational design of annular outer shell, can effectively it limit
Roller in material stock hole processed will not drop out, and stability is high in use process.
In technical solution of the present invention, as shown in Figure 10, No.1 power mechanism includes motor, main shaft, is arranged on main shaft
Bearing, main shaft are connect with detection turntable, wherein the connection type of motor and main shaft, diaphragm shaft joint are used, by several groups of diaphragms
(stainless sheet steel) is alternately coupled with two half a couplers with bolt, and every group of diaphragm is folded by several pieces to be collected, and diaphragm is divided into connecting rod
Formula and full slice system of different shapes.Diaphragm coupling compensates the relative displacement for joining two axis by the flexible deformation of diaphragm, is one
Kind high performance strong element flexible coupling of metal does not have to profit oil, and structure is compacter, and intensity is high, long service life, without spin between
Gap is not influenced by temperature and greasy dirt, has the characteristics that acidproof, alkaline-resisting etch-proof, suitable for high temperature, high speed, has corrosive medium work
The shafting of condition environment is driven.Double diaphragm couplings can be bent simultaneously to different directions, compensates bias with this.Diaphragm coupling
It compared with gear coupling, is slided without opposite, does not need lubrication, sealing, noiseless is basic not have to repair, easily manufactured.Separately
Outside, a pair of of angular contact ball bearing uses back-to-back configuration, and the loaded line of the bearing of back-to-back pairing is separated to bearing axis, can be born
The axial load in both direction is acted on, but load in each direction can only be born by a bearing.Back-to-back installation
Bearing provides rigid phase to higher Bearing configuration, and can bear tilting moment, simple and compact for structure, high-efficient, low noise,
Feature with small vibration and with high accuracy.In order to guarantee rotating accuracy and rigidity, key part must Precision Machining, to main axle unit into
Row greenhouse precision assembly has precompressed interference after installation, lasso and steel ball are in axial preloading lotus state, so that intermittent-rotation formula
Dynamic balancing interference is few when rotation, is not in shake or gap and influences measurement accuracy and positioning requirements.
No. two power mechanisms include motor, gear-box etc., drive stock plate rotation；No. three power mechanisms include motor
With belt pulley etc., two rollers rotations are driven；No. four power mechanisms mainly include motor, gear-box etc., drive u-turn disk
Intermittence rotation.
A kind of obtained full-automatic roller sorting machine of the present invention, is designed by reasonable structure, is realized automatic to roller
Arrange to, u-turn, detection and sorting, high degree of automation, and it is each during damage to roller it is small, measurement accuracy etc. is mentioned
It rises.
Detailed description of the invention
Fig. 1 is structural front view of the invention；
Fig. 2 is rearview of the invention；
Fig. 3 is the structural schematic diagram of detection turntable of the invention；
Fig. 4 is the cross-sectional view of detection turntable of the invention；
Fig. 5 is the perspective view of detection turntable of the invention；
Structural schematic diagram of the Fig. 6 between blanking plate and blanking channel of the invention；
Fig. 7 is the main view of roller feed mechanism of the invention；
Fig. 8 is the top view of roller feed mechanism of the invention；
Fig. 9 is the structural schematic diagram of turning mechanism of the invention；
Figure 10 is the structural schematic diagram of No.1 power mechanism of the invention.
Specific embodiment
The present invention will be further described below by way of embodiments in conjunction with the accompanying drawings.
Embodiment 1:
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, a kind of full-automatic roller sorting machine of the present embodiment description, including
Rack 1 is arranged 17 feed mechanism 3 of roller in 1 upper end of rack, steering device is arranged in the rack 1 below 17 feed mechanism 3 of roller
Structure 4 is connected between 17 feed mechanism 3 of turning mechanism 4 and roller, the machine below turning mechanism 4 by No.1 conveyance conduit 29
Setting detection turntable 10 on frame 1, detection turntable 10 are intermediate concave inward structure, and are extended outwardly in the upper end-face edge of detection turntable 10
There is detection ring 11, evenly spaced on detection ring 11 to be provided with several detection holes 12, detection hole 12 is straight along detection ring 11
Diameter direction is provided with material hole 13 in the middle position of each detection hole 12 along the vertical direction, and material hole 13 penetrates through entire detection ring 11,
And expect that the diameter in hole 13 is greater than the maximum gauge of roller, the No.1 power mechanism 31 on the detection turntable 10 and rack 1 passes
Dynamic connection, No.1 power mechanism 31 drive detection turntable 10 to do intermittent rotation, are provided in the lower end surface fitting of detection ring 11
Baffle 14 is provided with one group of measuring mechanism 5 at the both ends of a wherein detection hole 12, and measuring mechanism 5 is in material hole 13
Roller is detected, and passes through No. two conveyance conduits 9 and steering device on the adjacent material hole 13 in material corresponding with measuring mechanism 5 hole 13
Structure 4 connects, the roller that turning mechanism 4 exports by No. two conveyance conduits 9 into plup inlet 13, except measuring mechanism 5 and No. two it is defeated
The notch that ecto-entad is provided on the baffle 14 of position corresponding to all material holes 13 other than the corresponding material hole 13 of pipeline 9 is sent,
It is provided with rotation cylinder 7 in the rack 1 of the outside of each notch, blanking plate 30,7 band of rotation cylinder are provided in rotation cylinder 7
Dynamic blanking plate 30 rotates, and when blanking plate 30 turns to the top, blanking plate 30 fills up notch and 30 upper surface of blanking plate and gear
14 upper surface of plate flushes, and blanking channel 6 is provided with below notch, and blanking channel 6 is corresponding with notch, and blanking plate 30 turns downwards
Material hole 13 is docked with blanking channel 6 after dynamic, and each blanking channel 6 is connected in corresponding hopper 8；It further include controller 2, it is described
Controller 2 for controlling No.1 power mechanism 31, measuring mechanism 5 and each rotation cylinder 7 act.
As shown in Figure 7, Figure 8,17 feed mechanism 3 of roller includes charging basket 15, and stock plate 20, material stock is arranged in 15 bottom of charging basket
It is sequentially connected between disk 20 and No. two power mechanisms being arranged in outside charging basket 15, No. two power mechanisms drive 20 turns of stock plate
It is dynamic, several downward cavitys are arranged at intervals at the edge of stock plate 20, form storing between cavity and the side wall of charging basket 15
Chamber 21, on the wherein side wall of charging basket 15 it is corresponding with 21 position of storage cavity go out be provided with through-hole, be provided on through-hole No. three it is defeated
Pipeline 16 is sent, two rollers 17 are arranged by axle bed in the rack 1 below charging basket 15, two rollers 17 are arranged side by side, and phase
There are gaps between mutually, and No. three power mechanisms 19 are arranged in rack 1, and No. three power mechanisms 19 drive two rollers 17 to rotate,
And the rotation direction of two rollers 17, on the contrary, two rollers 17 are obliquely installed, No. three conveyance conduits 16 extend to relatively high one
Between two rollers 17 at end, the end between two rollers 17 of relatively low one end is provided with No.1 transfer passage, and one
Number transfer passage is connected to turning mechanism 4.The top of roller 17 is provided with inclined side plate 18, the upper end shape of two side plates 18
At biggish opening, the lower end of side plate and roller 17 are close, and No. three conveyance conduits 16 extend between two side plates.
As shown in figure 9, turning mechanism 4 includes fixed frame 22, No. four power mechanisms 23 are set on fixed frame 22, at No. four
Setting u-turn disk 24 on the output shaft of power mechanism 23, u-turn disk 24 are located in perpendicular, outside u-turn disk 24
It is provided with annular outer shell 25, annular outer shell 25 is fixed on fixed frame 22, and the central axis and tune of annular outer shell 25
The central axis of head disk 24 is overlapped, and what is be spaced in the peripheral side of u-turn disk 24 is provided with several material stock holes 26,
The top of annular outer shell 25 is provided with feed opening 27, and discharge hole 28, feed opening is arranged in the bottom of annular outer shell 25
27 is corresponding with the material stock hole 26 of the top is turned to, and discharge hole 28 is corresponding with the lowermost material stock hole 26 is turned to, feed opening 27
It is connect by No.1 conveyance conduit 29 with 17 feed mechanism 3 of roller, discharge hole 28 passes through No. two conveyance conduits 9 and detection turntable 10
Connection, the depth in material stock hole 26 is less than the height of roller, and the distance of 26 bottom of material stock hole to 25 inner wall of annular outer shell is bigger
In the height of roller.
Claims (4)
1. a kind of full-automatic roller sorting machine, it is characterized in that: including rack, end setting roller feed mechanism, is being rolled on the rack
Turning mechanism is set in the rack below stick feed mechanism, passes through No.1 conveyance conduit between turning mechanism and roller feed mechanism
Connection, the setting detection turntable in the rack below turning mechanism, detection turntable is intermediate concave inward structure, and in detection turntable
Upper end-face edge is outward extended with detection ring, and evenly spaced on detection ring to be provided with several detection holes, detection hole is along detection
The diametrical direction of ring is provided with material hole in the middle position of each detection hole along the vertical direction, and the perforation of material hole entirely detects ring, and
Expect that the diameter in hole is greater than the maximum gauge of roller, the No.1 power mechanism on the detection turntable and rack is sequentially connected, and one
Number power mechanism drives detection turntable to do intermittent rotation, and the lower end surface fitting of detection ring is provided with baffle, and one wherein
The both ends of detection hole are provided with one group of measuring mechanism, and measuring mechanism detects the roller being located in material hole, with measuring machine
It is connect by No. two conveyance conduits with turning mechanism on the adjacent material hole in the corresponding material hole of structure, the roller of turning mechanism output passes through
No. two conveyance conduits are into plup inlet, the position corresponding to all material holes in addition to measuring mechanism and the corresponding material hole of No. two conveyance conduits
It is provided with the notch of ecto-entad on the baffle set, rotation cylinder is provided in the rack of the outside of each notch, rotates gas
Blanking plate is provided on cylinder, rotation cylinder drives blanking plate rotation, and when blanking plate turns to the top, blanking plate fills up notch
And blanking plate upper surface is flushed with baffle upper surface, and blanking channel is provided with below notch, blanking channel is corresponding with notch, and
Material hole is docked with blanking channel after blanking plate rotates down, and each blanking channel is connected in corresponding hopper；It further include control
Device, the controller is for controlling No.1 power mechanism, measuring mechanism and the movement of each rotation cylinder.
2. a kind of full-automatic roller sorting machine according to claim 1, it is characterized in that: roller feed mechanism includes charging basket,
Stock plate is set at the bottom of the bucket, is sequentially connected between stock plate and No. two power mechanisms being arranged in outside charging basket, No. two dynamic
Force mechanisms drive stock plate rotation, are arranged at intervals with several downward cavitys, the side of cavity and charging basket at the edge of stock plate
Storage cavity is formed between wall, it is corresponding with storage cavity position on the side wall of wherein charging basket to go out to be provided with through-hole, it is arranged on through-hole
There are No. three conveyance conduits, two rollers are arranged by axle bed in the rack below charging basket, two rollers are arranged side by side, and mutually
Between there are gap, No. three power mechanisms are set on the rack, and No. three power mechanisms drive two rollers rotations, and two rollers
Rotation direction on the contrary, two rollers are obliquely installed, No. three conveyance conduits extend between two rollers of relatively high one end,
End between two rollers of relatively low one end is provided with No.1 transfer passage, and No.1 transfer passage is connected to steering device
Structure.
3. a kind of full-automatic roller sorting machine according to claim 2, it is characterized in that: being provided with inclination above roller
Side plate, the opening that the upper end of two side plates is formed is greater than the opening that lower end is formed, and the lower end of side plate and roller are close, and No. three are defeated
Pipeline is sent to extend between two side plates.
4. a kind of full-automatic roller sorting machine according to claim 1, it is characterized in that: turning mechanism includes fixed frame,
No. four power mechanisms are set on fixed frame, and the setting u-turn disk on the output shaft of No. four power mechanisms, u-turn disk is located at perpendicular
In straight plane, u-turn disk outer portion is provided with annular outer shell, annular outer shell is fixed on fixed frame, and annular outer shell
Central axis is overlapped with the central axis of u-turn disk, what is be spaced in the peripheral side for reversing end for end disk is provided with several and deposits
Expect hole, the top of annular outer shell is provided with feed opening, annular outer shell bottom be arranged discharge hole, feed opening with
The material stock hole for turning to the top is corresponding, and discharge hole is corresponding with the lowermost material stock hole is turned to, and feed opening is conveyed by No.1
Pipeline is connect with roller feed mechanism, and discharge hole is connect by No. two conveyance conduits with detection turntable, and the depth in material stock hole is less than
The height of roller, and material stock hole bottom is greater than or equal to the height of roller to the distance of annular outer shell inner wall.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820947864.8U CN208661791U (en) | 2018-06-20 | 2018-06-20 | A kind of full-automatic roller sorting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820947864.8U CN208661791U (en) | 2018-06-20 | 2018-06-20 | A kind of full-automatic roller sorting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208661791U true CN208661791U (en) | 2019-03-29 |
Family
ID=65824972
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820947864.8U Withdrawn - After Issue CN208661791U (en) | 2018-06-20 | 2018-06-20 | A kind of full-automatic roller sorting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208661791U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108772307A (en) * | 2018-06-20 | 2018-11-09 | 浙江晟禧精密机械科技有限公司 | A kind of full-automatic roller sorting machine |
-
2018
- 2018-06-20 CN CN201820947864.8U patent/CN208661791U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108772307A (en) * | 2018-06-20 | 2018-11-09 | 浙江晟禧精密机械科技有限公司 | A kind of full-automatic roller sorting machine |
| CN108772307B (en) * | 2018-06-20 | 2023-06-20 | 浙江晟禧精密机械科技有限公司 | Full-automatic roller sorting machine |
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| AV01 | Patent right actively abandoned |