CN208636868U - A kind of large circle machine after-sales service management system - Google Patents
A kind of large circle machine after-sales service management system Download PDFInfo
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- CN208636868U CN208636868U CN201820841311.4U CN201820841311U CN208636868U CN 208636868 U CN208636868 U CN 208636868U CN 201820841311 U CN201820841311 U CN 201820841311U CN 208636868 U CN208636868 U CN 208636868U
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Abstract
The utility model discloses a kind of large circle machine after-sale service management system, including an at least large circle machine, cloud and data analysis system, it is connected on the large circle machine for machine operating parameter setting, run the control panel of control, for acquiring the data acquisition device of equipment running status and parameter, for prompting the warning device of equipment fault and for the communication device of data transmission, the data of record are uploaded to cloud by communication device by the data acquisition device and warning device, data analysis system docks from cloud with cloud and obtains data, the data that analytical equipment uploads.A kind of large circle machine after-sale service management system of the utility model, equipment vendor can obtain large circle machine operation data, operating status, malfunction by data system in real time, it can be accurately judged to be failure caused by artificial origin or machine reason, and treatment effeciency is high, greatly improves the efficiency of after-sale service.
Description
Technical field
The utility model relates to field of textile machinery, and in particular to a kind of large circle machine after-sales service management system.
Background technique
Large circle machine, scientific name are knitted round weft machine (or being called knitting circular knitting machine).Due to the lopping system of circular knitting machine
It unites more, revolving speed is high, yield is high, flower-shape variation is fast, fabric quality is good, process is few, the adaptation of product is strong, thus has obtained soon
Development gradually instead of previous knitting machines, and becomes the important component part of modern textile industry.
For textile enterprise, the normal operation of large circle machine is most important.The real time monitoring of large circle machine is to ensure equipment
The important means of normal operation.The current large circle machine speed of service is fast, and quantity is more, and any exception of equipment will all be brought to product
Very big influence.For equipment vendor, the large circle machine of sale is wide due to the complication of function, terminal user's Regional Distribution range
The characteristics of domain, brings great challenge for after-sale service, and after cost is also higher and higher, traditional after-sales maintenance service mode
Diagnosis and repair is carried out using notifying to sell the personnel of clothes by way of phone to visit after large circle machine breaks down, this side
Under formula needs to put into many human and material resources costs, and efficiency is very low, customer satisfaction is lower, and can not judge it is visitor
Failure caused by family reason or machine itself, causes incalculable damage to brand image.
The Chinese patent of Patent No. CN202548610U, a kind of circular knitting machine control system of online, including plural platform
Great circle machine controller, CAN bus transceiver, CAN bus network, CAN bus data converter and the computer of circular knitting machine；
Each above-mentioned great circle machine controller is respectively provided with large circle machine operation control module and CAN controller, each above-mentioned large circle machine operation control
Module passes through internal data bus respectively and is connected to corresponding above-mentioned CAN controller, and each above-mentioned CAN controller passes through above-mentioned respectively
CAN bus transceiver is connected to above-mentioned CAN bus network, and above-mentioned computer is connected to by above-mentioned CAN bus data converter
Above-mentioned CAN bus network.Although the utility model carries out production number to the great circle machine controller to link together by computer
According to collection analysis, but the utility model carries out networking control to large circle machine by the way of physical connection, and can not be to great circle
Machine carries out remote maintenance.
Utility model content
The purpose of the utility model is to overcome problems of the existing technology, provide one kind and enable to equipment vendor real-time
Large circle machine operation data, operating status, malfunction are obtained, mechanical disorder reason and its trouble unit can be accurately judged to,
It can be accurately judged to be failure caused by artificial origin or machine reason, and the long-range after-sale service management system that treatment effeciency is high
System carries out after-sale service to the large circle machine sold to customer.
In order to solve the above-mentioned technical problem, the utility model is achieved through the following technical solutions:
A kind of large circle machine after-sale service management system, including plural platform large circle machine, cloud and data analysis system are described big
It is connected on circular knitting machine for machine operating parameter setting, the control panel of operation control, for acquiring equipment running status and ginseng
Several acquisition devices, the warning device for prompting equipment fault and the communication device for data transmission, the acquisition dress
It sets and the data of record is uploaded into cloud by communication device with warning device, data analysis system is docked from cloud with cloud and obtained
Access evidence, the data that analytical equipment uploads.
Further, the data analysis system is MES system.
Further, the control panel is provided with operating parameter setting area, operation control zone and viewing area.
Further, the parameter of operating parameter setting area setting large circle machine operation is aobvious by the viewing area
Show, the operation control zone control machine operation is shown by the viewing area.
Further, the acquisition device includes machine operation data acquisition module and external detection module.
Further, the described machine operation data acquisition module acquisition by control panel input trip information and
Operation and control information.
Further, the external detection module includes the long detection module of yarn, bad needle detection module, cloth cover Defect Detection
Module, broken yarn detection module.
Further, the external detection module is attempted by large circle machine.
A kind of large circle machine after-sale service management system of the utility model, equipment vendor can be real-time by data analysis system
Large circle machine operation data, operating status, malfunction are obtained, mechanical disorder reason and its trouble unit can be accurately judged to,
It can be accurately judged to be failure caused by artificial origin or machine reason, and treatment effeciency is high, greatly improves and takes after sale
The efficiency of business.
Detailed description of the invention
Fig. 1 is the structural block diagram of the utility model.
Specific embodiment
Below with reference to Fig. 1, the utility model is described in further detail.
As shown in Figure 1, a kind of large circle machine after-sale service management system, including plural platform large circle machine 1, cloud 2 and data point
Analysis system 3 is connected on the large circle machine for machine operating parameter setting, the control panel 11 of operation control, for acquiring
It equipment running status and the data acquisition device of parameter 12, the warning device 13 for prompting equipment fault and is transmitted for data
Communication device 14, the data of record are uploaded to cloud by communication device by the data acquisition device 12 and warning device 13
End 2, data analysis system 3 dock from cloud with cloud 2 and obtain data, the data that analytical equipment uploads.The control panel is set
It is equipped with operating parameter setting area, operation control zone and viewing area.The acquisition device 12 includes that machine operation data acquires mould
Block and external detection module.The data analysis system is MES system.The operating parameter setting area setting large circle machine fortune
Capable parameter shows that the operation control zone control machine operation is shown by the viewing area by the viewing area.
The machine operation data acquisition module acquisition inputs trip information and operation and control information simultaneously by control panel 11
It is uploaded to cloud 2.The external detection module include the long detection module of yarn, bad needle detection module, cloth cover Defect Detection module,
Broken yarn detection module can detecte whether yarn length is abnormal, whether has bad needle, whether there is cloth cover flaw, whether having broken yarn situation, will
Testing result, which is shown in 11 viewing area of control panel and will test result, is uploaded to cloud 2, and the external detection module simultaneously connects
On large circle machine.
A kind of application method of large circle machine after-sale service management system the following steps are included:
Data acquisition device on S1, large circle machine adopts collected equipment running status and parameter information, warning device
Collect fault message and cloud is uploaded to by communication device；
S2, data analysis system dock the data information obtained in S1 step from cloud with cloud, and analysis large circle machine uploads
Information, judge failure cause；
S3, data analysis system send fault handling information by cloud and show to large circle machine control panel, operator
It is operated according to prompt；
S4, data analysis system send dependent instruction such as timing cleaning instruction, instruction of changing oil by cloud and arrive large circle machine control
Display panel processed, operator operate according to instruction, help client's timed maintenance large circle machine, extend large circle machine service life.
When break down in machine running process as motor speed is abnormal, oil-injection machine oil supply is insufficient, frequency converter is abnormal,
When broken yarn, bad needle, cloth cover flaw, yarn are long abnormal, warning device is sounded an alarm, and data with alert is uploaded to cloud, MES system
It is docked with cloud from cloud and obtains data, equipment vendor can obtain large circle machine operation data, operation shape by MES system in real time
State, malfunction, when user's machine breaks down, equipment vendor can assist after-sale service by the historical data of machine
Personnel determine mechanical disorder the reason of and component, and be capable of assisted lookup machine occur failure when be operation error cause also
Caused by being machine failure itself, such as when there is broken yarn situation, large circle machine control panel viewing area can show that " upper section is disconnected
Yarn " or " middle section broken yarn " indicate that machine upper section or middle section yarn road have broken yarn phenomenon, and large circle machine sounds an alarm and stops automatically at this time
Machine causes equipment to lose, is failure caused by artificial origin, if large circle machine is not sent out if operator forces machine to remain in operation
Alarm out is then failure caused by large circle machine itself.Equipment vendor can send fault handling information to large circle machine by cloud and show
On control panel viewing area, operator can solve according to prompt, and treatment effeciency is high, and equipment vendor can also be by cloud to big
Circular knitting machine sends instruction and such as periodically clears up, changes oil, and customer care is helped to maintain large circle machine, extends large circle machine service life.
A kind of large circle machine after-sale service management system of the utility model, equipment vendor can be obtained in real time by MES system
Large circle machine operation data, operating status, malfunction can be accurately judged to mechanical disorder reason and its trouble unit, can
It is accurately judged to be failure caused by artificial origin or machine reason, and treatment effeciency is high, greatly improves after-sale service
Efficiency, equipment vendor can also send instruction such as fixed time cleaning to large circle machine by cloud, change oil, and customer care is helped to maintain great circle
Machine extends large circle machine service life.
The embodiment of the above is only the preferred embodiment of the utility model, and the reality of the utility model is not limited with this
Range is applied, for the ordinary skill in the art, it is possible to understand that do not departing from the principles of the present invention and spirit
In the case of a variety of change, modification, replacement and modification can be carried out to these embodiments, the protection in the utility model should all be covered
In range.
Claims (8)
1. a kind of large circle machine after-sale service management system, including an at least large circle machine, cloud and data analysis system, feature
It is, the control panel for machine operating parameter setting, operation control is connected on the large circle machine, for acquires equipment fortune
The data acquisition device of row state and parameter, for prompting the warning device of equipment fault and for the communication dress of data transmission
It sets, the data of record are uploaded to cloud, data analysis system by communication device by the data acquisition device and warning device
System docks from cloud with cloud and obtains data, the data that analytical equipment uploads.
2. large circle machine after-sale service management system according to claim 1, which is characterized in that the data analysis system
For MES system.
3. large circle machine after-sale service management system according to claim 1, which is characterized in that the control panel is provided with
Operating parameter setting area, operation control zone and viewing area.
4. large circle machine after-sale service management system according to claim 3, which is characterized in that the operating parameter setting
The parameter of area's setting large circle machine operation shows that the operation control zone control machine operation passes through described by the viewing area
Viewing area show.
5. large circle machine after-sale service management system according to claim 3, which is characterized in that the acquisition device includes
Machine operation data acquisition module and external detection module.
6. large circle machine after-sale service management system according to claim 5, which is characterized in that the machine operation data
Acquisition module acquisition inputs trip information and operation and control information by control panel.
7. large circle machine after-sale service management system according to claim 5, which is characterized in that the external detection module
Including the long detection module of yarn, bad needle detection module, cloth cover Defect Detection module, broken yarn detection module.
8. large circle machine after-sale service management system according to claim 7, which is characterized in that the external detection module
It is attempted by large circle machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820841311.4U CN208636868U (en) | 2018-05-31 | 2018-05-31 | A kind of large circle machine after-sales service management system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820841311.4U CN208636868U (en) | 2018-05-31 | 2018-05-31 | A kind of large circle machine after-sales service management system |
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| Publication Number | Publication Date |
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| CN208636868U true CN208636868U (en) | 2019-03-22 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108734309A (en) * | 2018-05-31 | 2018-11-02 | 福建中织源网络科技有限公司 | A kind of large circle machine after-sales service management system and its application method |
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2018
- 2018-05-31 CN CN201820841311.4U patent/CN208636868U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108734309A (en) * | 2018-05-31 | 2018-11-02 | 福建中织源网络科技有限公司 | A kind of large circle machine after-sales service management system and its application method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 362000 5th floor, office building 932, South Ring Road, Wuxing community, Changtai street, Licheng District, Quanzhou City, Fujian Province Co-patentee after: Quanzhou Baiyuan Machinery Technology Co., Ltd Patentee after: Fujian weaving source network technology Co., Ltd. Address before: 362005 fifth floor, office building, 932 South Ring Road, Wuxing community, Changtai street, Licheng District, Quanzhou, Fujian Co-patentee before: Quanzhou Baiyuan Machine Co., Ltd. Patentee before: Fujian weaving source network technology Co., Ltd. |
|
| CP03 | Change of name, title or address | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 362000 5th floor, office building 932 South Ring Road, Wuxing community, Changtai street, Licheng District, Quanzhou City, Fujian Province Patentee after: FUJIAN ORIKNIT NETWORK TECHNOLOGY Co.,Ltd. Patentee after: Fujian Baiyuan Intelligent Equipment Co.,Ltd. Address before: 362000 5th floor, office building 932 South Ring Road, Wuxing community, Changtai street, Licheng District, Quanzhou City, Fujian Province Patentee before: FUJIAN ORIKNIT NETWORK TECHNOLOGY Co.,Ltd. Patentee before: Quanzhou Baiyuan Machinery Technology Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder |