CN208613477U

CN208613477U - Perforation processing unit (plant)

Info

Publication number: CN208613477U
Application number: CN201821244299.5U
Authority: CN
Inventors: 中川洋; 市川道春
Original assignee: Nisshinbo Mechatronics Inc
Current assignee: Nisshinbo Mechatronics Inc
Priority date: 2016-12-16
Filing date: 2017-12-15
Publication date: 2019-03-19
Anticipated expiration: 2027-12-15
Also published as: TW201822911A; CN108202100B; CN108202100A; CN208116524U

Abstract

The utility model provides a kind of perforation processing unit (plant).Perforation processing unit (plant) has the outside mould device in the outside for being placed in tubing, and it is inserted into the inside of aforementioned tubes and implements the inside die device of processing to tubing with the cooperation of the mold of above-mentioned outside mould device, and having workbench, the workbench carries aforementioned tubes and can carry out positioning movement.Running fix is carried out to the above-mentioned workbench for carrying aforementioned tubes relative to above-mentioned outside mould device, to carry out the regulation perforation processing of aforementioned tubes.Even if the perforation processing unit (plant) of the utility model is when the open end of tubing to be processed generates burr inwardly, it also can be to easy insertion inside die device inside tubing, and, the positioning of outside mould device and inside die device is easy accurate, so as to eliminate the coaxial adjusting operation of outside mould device and inside die device, in addition, flaw will not be generated in tube surfaces to be processed.

Description

Perforation processing unit (plant)

Present application is that utility model is entitled " perforation processing unit (plant) ", and application No. is 201721763533.0 patent Shens Please case divisional application.

The female case of present application is based on prior Japanese Patent application case 2016-244001 (on December 16th, 2016 Application), 2017-025713 (on 2 15th, 2017 apply), 2017-138944 (on July 18th, 2017 apply), 2017-176969 (applied) on September 14th, 2017, and required priority therein, and entire contents are taken off with reference example It is shown in this.

This divisional application also requires above-mentioned priority.

Technical field

The utility model relates to for processing tubing perforation processing unit (plant) more particularly to it is a kind of using insertion be set to pipe The inside die device of the inside of material and be set to tubing outside outside mould device, and tubing is equipped on mobile work Make the perforation processing unit (plant) on platform.

In addition, the utility model relates to for processing tubing perforation processing unit (plant) more particularly to it is a kind of using insertion set It is placed in the inside die device of the inside of tubing and is set to the outside mould device in the outside of tubing, and can effectively deal with by wearing The perforation processing unit (plant) for the perforation dregs (calling " waste material " in the following text) that hole machined generates.

Background technique

In the prior art, to tubing perforate etc. processing when, the interior side mold of the inside by being set to tubing Device and be set to tubing outside outside mould device mating reaction complete processing.

As shown in Figure 15 (a), the insertion of the prior art is set to the inside die device of the inside of tubing w, with it is to be added The direction of work intersected in w1 while w2 in side, have and utilize the progress of ball (ball) 64 biased by the power of spring 63 The mechanism of pressurization, and with the mold (die) 66 of the formed punch of outside mould device (punch) 65 and inside die device be coaxially into Row positioning.In addition, in the accompanying drawings, 61 be the upper block of inside die device, and 62 be equally lower lateral mass.Outside the above-mentioned prior art The coaxial positioning of side mold device and inside die device is the inside die device that will be inserted into tubing w with the side w3 of tubing w Subject to the inner face of side, using the inner face for the side w2 that ball 64 pressurizes opposite, positioned with this.Therefore, whenever the thickness of tubing w When size changes, the position of calibrated bolck 67 need to be adjusted.

In addition, the die device of the prior art, in the pressurization of ball 64 biased using the power by spring 63 with tubing w's The direction intersected in w1 to be processed while w2 in side when, because the side dimension for the inside die device being inserted into be greater than with The inside dimensions of tubing w between the both sides of a side w2 that ball 64 is contacted opposite side w3, thus in the open end of tubing w When face is by the inside of inside die device insertion tubing w, the power that needs to increase, it is difficult to be inserted into.Especially, when to open end Inside generate burr (burr) when, it is more difficult to be inserted into.In addition, because there is interval between tubing w and the mold 66 of die device T is not only processed because of perforation and is generated burr, moreover, the shape in the hole that perforation is process also deforms, it is difficult to be obtained accurate Shape.

As described above, the die device of the prior art passes through the power of spring 63 and the mobile completion work of ball 64, therefore, When mistake occurs for the movement of ball 64, it is difficult to detect the situation.

In addition, in the prior art, in order to carry out perforation processing, tubing is repeatedly moved to one using positioning drive unit Fixed position carries out perforation processing.As shown in Figure 15 (b), tubing passes through 69 quilt of multiple rollers (roller) 68 or work package bracket Support.When tubing is mobile, cornue and roller or work package bracket sliding contact are possible to generate in tube surfaces to exist The danger of flaw.Even if the tubing of iron type materials generates flaw and asks also because carrying out coating in subsequent handling from may be not present Topic.But the flaw of the tubing of aluminium, surface will lead to the reduction of commodity value.

In the prior art, to tubing perforate etc. processing when, the interior side mold of the inside by being set to tubing Device and be set to tubing outside outside mould device synergistic effect complete processing.In the perforation of the tubing of the prior art In processing unit (plant), means and the defect existing for it for handling the waste material generated as perforation processing are as follows:

The first prior art is lid to be opened/closed to be equipped in interior side mold device, and receive in interior side mold device The method of the waste material of appearance.The method has following defects that the receiving amount of waste material is limited, and the quantity in the hole for processing of perforating is limited System.Especially, when the thickness of the tubing of perforation processing thickens, the process of discharge waste material need to be increased in perforation process.

Second of prior art is the method for not setting lid in interior side mold device.The method has following defects that When being carried out continuously perforation processing, the waste material on the inside of tubing is not because being equivalent to tubing according to the movement of its inertia when tubing is mobile The distance of amount of movement, to become the state retreated relative to the inner face of tubing.Next perforation dregs made of perforation will be folded On waste material made of perforating before being added in.Therefore, it causes the blade of formed punch that can not drop to perforation specified position, can not be worn The state of hole machined.When the thickness of tubing is thick, the height dimension hour of tubing will make because the height of waste material receiving portion is also lower At the state that can not carry out perforation processing.

The third prior art is to blow air from transverse holes as the countermeasure for preventing dregs from swimming, in the blade of formed punch Lower section forms vacuum state, thus the method for falling waste material and blowing away.The method has following defects that when the sword from formed punch When channel below portion until the position that air is discharged is longer, vacuum action can not be generated, and when from perforation machined surface to When distance until waste material receiving face is as short as 16mm, vacuum action is not generated, and waste material is from receiving portion exhaust gas, it is possible to be adhered to On the inside of lifting part or tubing.

The 4th kind of prior art is that the blade in formed punch is combined in the method that transverse holes blow air equipped with air duct The method of through hole.The method has following defects that the blade of formed punch is thinning because being equipped with through hole on formed punch, thus On the blade of formed punch that can not be small applied to the corner apertures or diameter of relatively narrow width.

Utility model content

[the utility model project to be solved]

Even if providing one kind the purpose of the utility model is to overcome the deficiencies in the prior art in tubing to be processed It, also can be to easy insertion inside die device inside tubing, moreover, outside mould device when open end generates burr inwardly It is accurate that positioning with inside die device is easy, and makees so as to eliminate the coaxial adjusting of outside mould device and inside die device Industry, in addition, will not be in the perforation processing unit (plant) of tube surfaces to be processed generation flaw.

In addition, in order to achieve the above objectives, the utility model provides the side of being effectively treated of a kind of perforate processing unit (plant) and waste material Method is set to the inside die device of the inside of tubing using insertion and is set to the outside mould device in the outside of tubing, and It can effectively deal with the waste material for carrying out the perforation processing unit (plant) of perforation processing of tubing.

[means to solve the problem]

It is intended to reach a kind of perforation processing unit (plant) of above-mentioned purpose the utility model, has the outside in the outside for being placed in tubing Die device, and be inserted into the inside of aforementioned tubes and tubing is implemented in processing with the cooperation of the mold of above-mentioned outside mould device Side mold device, it is characterised in that:

Workbench, the workbench, which has, to be carried aforementioned tubes and can carry out positioning movement；

Running fix is carried out to the above-mentioned workbench for carrying aforementioned tubes relative to above-mentioned outside mould device, on carrying out State the regulation perforation processing of tubing.

The perforation processing unit (plant) of the utility model generates following effect:

The tubing of perforation processing is equipped on workbench.For the specified position for being moved to perforation processing tubing, positioning movement Workbench.Therefore, tubing will not slide on the roller or work package bracket of support tubing.Thus, there is no on tubing because of cunning The phenomenon that flaw caused by dynamic.The tubing of iron type materials is because carrying out coating after perforation processing, thus even if generating flaw There is no problem.But in the tubing of aluminium, there are the reductions that the commodity of flaw will lead to commodity value on surface.Above-mentioned practical new The perforation processing unit (plant) of type is suitable for the perforation processing of the cornue of aluminium.

In addition, can also increase such as flowering structure on the punching machine of the utility model.

Above-mentioned outside mould device can be equipped with and carry out with above-mentioned outside mould device above-mentioned inside die device in tubing The guide die that is positioned of width direction.Thus it can produce following effect:

Be set to the inside die device of the outside mould device in the outside of tubing to be processed and the inside of tubing, because The guide die insertion for being set to outside mould device is set in the pilot hole of inside die device before perforation processing, it can be accurate complete At the positioning of the width direction of mold.Therefore, perforation processing can steadily be carried out in the appropriate location of tubing.If not having guiding Mold can not carry out stable processing then because the left and right for being unable to ensure outside mould device and inside die device is concentric.

In addition, according to the die device for the perforation processing unit (plant) for using the utility model, it was found that there is the longevity for extending mold Order, reduce the burr of the medial surface of tubing and reduce the deformation of tubing after processing and other effects.In addition, even if the thickness gauge of tubing Very little change does not need the coaxial adjusting operation (tune of positioning calibrated bolck of tubing etc. needed for the die device of the prior art yet Section).

The above-mentioned also settable mechanism for inside die device being fixed on tubing of inside die device, this fixed mechanism is phase Two are divided into for the up and down direction of above-mentioned inside die device, can be moved back and forth along the opening direction of tubing, moreover, making State move back and forth motion transform be press the position of the elaboration of die device on the inside of the carrying out of processing side of tubing by Thus above-mentioned inside die device is fixed on tubing by pressure.Thus it can produce following effect:

It (calls in the following text and " expands because expansion/diminution movement fixed mechanism is arranged in the inside die device of the inside of insertion tubing / reduce mechanism "), so the upper surface of inside die device is adjacent to the inside of tubing entirely without compartment of terrain, so as to be stablized Perforation processing.If without expansion/reduction capability of inside die device, in order in the state being inserted into mold inside tubing Under moved, need to be spaced.Above-mentioned interval if it exists, then when carrying out perforation processing, the burr inside tubing becomes larger, and deforms Greatly.But according to expansion/reduction capability of inside die device, above-mentioned interval is not present when perforation is processed, so as to carry out the inside Burr it is small, perforation that tubing does not deform processing.

In addition, when from die device on the inside of the insertion of the open end of tubing, it can be by reducing interior side form along the vertical direction Tool device makes the side dimension of inside die device be less than the opening size of tubing, to also be easy insertion inner face, there are burrs Tubing.

It is intended to reach a kind of perforation processing unit (plant) of the second technical solution of above-mentioned purpose, has the outer of the outside for being placed in tubing Side mold device, and be inserted into the inside of aforementioned tubes and processing is implemented to tubing with the cooperation of the formed punch of above-mentioned outside mould device Inside die device, it is characterised in that:

Above-mentioned inside die device, which has, is divided into two or more, by the mold component of the segmentation of above-mentioned inside die device Move back and forth to aforementioned tubes opening direction, by its chock function by the mold component of above-mentioned segmentation wearing along aforementioned tubes Expansion/diminution mechanism of hole direction lifting, and transmitting go up and down the transferring element of the power of the mold component of above-mentioned segmentation；

Above-mentioned expansion/diminution mechanism have expand/diminution movement expansion/diminution mold component,

On the above-mentioned transferring element and above-mentioned expansion/diminution mold component of above-mentioned inside die device, it is equipped in connection State the air duct in the space between inside die device and tubing.

According to the second technical solution, following effect can produce:

The structure of waste material is not accommodated in waste material receiving portion like that with the prior art instead of, on the outside the formed punch of die device Blade gone up and down when carrying out perforation processing every time, blow air between tubing and inside die device, the waste material of generation arranged Out extremely except perforation active position, to eliminate the limitation of the quantity in the hole of processing.In addition, even if the thickness of tubing thickens, nothing The process of discharge waste material need to be increased during perforation process.So as to greatly improve the production efficiency that the perforation of tubing is processed. In addition, the air duct of waste disposal is arranged not on the blade of formed punch, to also not reduce the intensity of the blade of formed punch.

The perforation processing unit (plant) of third technical solution, in the second technical solution, it is characterised in that:

Above-mentioned inside die device is equipped in the position of the lower dead point position for the blade end for being higher than above-mentioned formed punch to above-mentioned Waste material receiving portion in the die device of inside imports the air duct of outside air.

According to third technical solution, following effect can produce:

Pass through the sky of the position of the lower dead point position from the blade end higher than formed punch being set in the die device of inside Waste material can be discharged the tubing in waste material occupancy load low space in the air-flow in gas channel really.

The perforation processing unit (plant) of 4th technical solution, in the second technical solution or third technical solution, it is characterised in that:

It is logical from neighbouring above-mentioned air when the above-mentioned formed punch of above-mentioned outside mould device begins to decline and reaches bottom dead centre Air is discharged in road.

According to the 4th technical solution, following effect can produce:

Because being to perforate to process to begin to decline not blow air until reaching bottom dead center-nearby from the blade end of formed punch, Waste material will not waft in the waste material receiving portion in interior side mold device during the decline of the blade of formed punch.It is useless so as to eliminate The problem of material flies up from waste material receiving portion and is adhered on the inside of the lifting part or tubing of outside mould device.

The time point that the blade of the formed punch of die device leaves from tubing on the outside is being set in above-mentioned inside die device Air duct and the pipe hole above be processed into of perforation in also form the flowing of outside air, so that waste material be better achieved Landing and discharge.

In the perforation processing of tubing, perforation processing is carried out in the blade of formed punch, the blade of formed punch reaches bottom dead center-nearby Time point blow air, then reason perforation processing formed waste material cannot be present in the upside below the blade higher than formed punch, To generate the outside for waste material to be drop to lower section in the air duct of blade end lower dead point position for being higher than formed punch The flowing of air.Promote waste material to separate from the blade of formed punch by the flowing of above-mentioned air, and further promotes opening to tubing The flowing of oral area discharge waste material.In addition, when the blade of formed punch rises, when the blade end of formed punch is separated by above tubing Between point, the hole for the tubing processed from perforated generates outer gas stream in die device inwardly, so that it is useless to further increase landing The effect of material.

Detailed description of the invention

Fig. 1 is the overall diagram (front elevation) of the punching machine of the first technical solution；

Fig. 2 is the overall diagram (plan view) of the punching machine of the first technical solution；

Fig. 3 (a)~Fig. 3 (c) is the outer side mold using the guide die of the perforation processing unit (plant) for the first technical solution Has schematic device；

Fig. 4 (a)~Fig. 4 (c) is expansion/contracting of the inside die device of the perforation processing unit (plant) for the first technical solution Small structural scheme of mechanism；

Fig. 5 (a), Fig. 5 (b) are the waste recovery of the inside die device of the perforation processing unit (plant) for the first technical solution Structural scheme of mechanism；

Fig. 6 is the overall diagram (plan view) of another punching machine of the first technical solution；

Fig. 7 is the overall diagram (side view) of another punching machine of the first technical solution；

Fig. 8 is the overall diagram (front elevation) of the punching machine of the second technical solution；

Fig. 9 is the overall diagram (plan view) of the punching machine of the second technical solution；

Figure 10 (a)~Figure 10 (c) is the outside using the guide die of the perforation processing unit (plant) for the second technical solution Die device schematic diagram；

Figure 11 (a)~Figure 11 (c) be for the second technical solution perforation processing unit (plant) inside die device expansion/ Reduce structural scheme of mechanism；

Figure 12 (a), Figure 12 (b) are waste disposal process (process 1, process of the perforation processing unit (plant) of the second technical solution 2) schematic diagram；

Figure 13 (a), Figure 13 (b) are showing for waste disposal process (process 3) of the perforation processing unit (plant) of the second technical solution It is intended to；

Figure 14 (a), Figure 14 (b) are waste disposal process (process 4, process of the perforation processing unit (plant) of the second technical solution 5) schematic diagram；

Figure 15 (a), Figure 15 (b) are the perforation processing unit (plant) schematic diagram of the prior art.

[explanation of symbol]

1: press machine ontology

2: pressure apparatus

3: outside mould device

4: inside die device

5: workbench

6: link block

7: punch fixing plate

8: punching press base station

9: frame

10: sliding driving device

10a: cylinder

11: positioning drive unit

12: the mobile cylinder of frame

13: lid open system

13a: driving device

14: clamping device

15: mobile unit

16: guide rail

17: ball screw

18: servo motor

19: calibrated bolck

20: clamping cylinder

21: control device

22: guide rod

23: stripper plate

24: leaf spring

25: the blade (processing formed punch) of formed punch

26: cutting edge portion

27: punching hole

28: waste material receiving portion

29: lid

30: pin

31: spring

33: pressurization item

34: extrusion part

34a: sawtooth

35: air duct

37: bucket

41: transferring element

42: downside expands/reduce block

43: upside expands/reduce block

44: opening portion (inside die device)

45,46,47: air duct

48: air hose

51: limiter

52: length direction clamping device

61: upper block

62: lower lateral mass

63: spring

64: ball

65: formed punch (punch)

66: mold (die)

67: calibrated bolck

68: roller (roller)

69: work package bracket

A: cornue equipped section (mobile work platform)

B: mold positioning region

C: the expansion of inside die device/diminution portion

D: waste recovery portion

F1, F2, F3: air-flow

H: pilot hole

P: guide die

S: waste material

T: interval

W: cornue

W: tubing

W1, w2, w3: side

Specific embodiment

In the following, being illustrated in conjunction with attached drawing to the embodiments of the present invention.

Fig. 1 is the overall diagram (front elevation) of the punching machine of the first technical solution, and Fig. 2 is the perforation of the first technical solution The overall diagram (plan view) of device.Fig. 3 (a)~Fig. 3 (c) is the guiding using the perforation processing unit (plant) for the first technical solution The outside mould schematic device of mold, Fig. 4 (a)~Fig. 4 (c) are the inside of the perforation processing unit (plant) for the first technical solution The expansion of die device/diminution structural scheme of mechanism, Fig. 5 (a), Fig. 5 (b) are the perforation processing unit (plant) for the first technical solution The overall diagram of the Waste recovery mechanism schematic diagram of inside die device, another punching machine that Fig. 6 is the first technical solution (plan view), Fig. 7 are the overall diagram (side view) of another punching machine of the first technical solution.

Fig. 8 is the overall diagram (front elevation) of the punching machine of the second technical solution, and Fig. 9 is that the perforation of the second technical solution fills The overall diagram (plan view) set.Figure 10 (a)~Figure 10 (c) is the guiding using the perforation processing unit (plant) for the second technical solution The outside mould schematic device of mold, Figure 11 (a)~Figure 11 (c) are in the perforation processing unit (plant) of the second technical solution The expansion of side mold device/diminution structural scheme of mechanism.Figure 12 (a), Figure 12 (b) are the perforation processing unit (plant) of the second technical solution The process 1 of waste disposal process, the schematic diagram of process 2, Figure 13 (a), the perforation processing unit (plant) that Figure 13 (b) is the second technical solution Waste disposal process the schematic diagram of process 3, Figure 14 (a), Figure 14 (b) be the second technical solution perforation processing unit (plant) it is useless Expect the process 4 for the treatment of process, the schematic diagram of process 5.

In addition, Figure 15 (a), Figure 15 (b) are the perforation processing unit (plant) schematic diagram of the prior art.

<1>composition of perforation processing unit (plant)

Illustrate the perforation processing unit (plant) (calling " press machine " in the following text) of the technical program in conjunction with Fig. 1 and Fig. 2.In Fig. 1,1 is punching Press ontology, 2 for for go up and down the pressure apparatus of outside mould device 3,4 be inside die device, 5 for can carry tubing carry out Mobile workbench.Pressure apparatus 2 is set on press machine ontology 1, using link block 6 by being set to press machine ontology 1 Punch fixing plate 7 is connect with outside mould device 3.22 be to stand on the punching press base station 8 of press machine ontology 1, with along the vertical direction The guide rod of above-mentioned punch fixing plate 7 is slideably guided, 23 be stripper plate, and it is solid to be set to formed punch together with outside mould device 3 Fixed board 7.The power of pressure apparatus 2 goes up and down outside mould device 3 and stripper plate 23 by link block 6 and punch fixing plate 7.24 be to set The leaf spring being placed between stripper plate 23 and punch fixing plate 7,25 be the blade of the formed punch of outside mould device 3, and P is guiding module Tool, 26 be the cutting edge portion of inside die device 4, and 27 be punching, and the edge on the top of punching 27 is made of cutting edge portion 26. 28 is positioned at the waste material receiving portions of the inside die device 4 of the lower part of above-mentioned cutting edge portion 26.29 is set on inside die devices 4 Downside expand/reduce the lid of block 42.Above-mentioned lid 29 is supported for rotating freely along the vertical direction by pin 30, and passes through Spring 31 is adjacent to below the die device 4 of inside.

Inside die device 4 is used in the case where insertion is as the inside state of the tubing (calling " cornue W " in the following text) of processing work members. Cornue W setting is fixed on workbench 5.In addition, inside die device 4 is connected to the sliding driving device of setting on the frame 9 10, expansion/diminution along the vertical direction by die device 4 on the inside of the flexible completion of the cylinder 10a of sliding driving device is dynamic Make.Outside mould device 3 is set to the top of press machine and oscilaltion, and inside die device 4 is by under frame 4 and press machine 1 Workbench 5 on the punching press base station 8 in portion supports.

In addition, carrying the frame 9 of inside die device 4 and its sliding driving device 10, pass through the driving device of cylinder 12 It is moved on punching press base station 8.Inside die device 4 is moved to the lid opening set on press machine 1 by above-mentioned cylinder 12 The movable position of device 13, to recycle the waste material S saved bit by bit in the waste material receiving portion 28 of the inside of interior side mold device 4.

As can be seen from figures 8 and 9, the perforation processing unit (plant) of the second technical solution wearing in following aspect and the first technical solution Hole processing device is different:

1) because of waste material (scrap) processing method difference, without lid 29, pin 30 and spring 31.

2) inside die device 4 is connected to the sliding driving device 10 of setting on the frame 9, utilizes sliding driving device Flexible expansion along the vertical direction/diminution movement that inside die device 4 is completed by transferring element 41 of cylinder 10a.In addition, The component parts of inside die device 4 includes for handling the air for processing waste material S generated by perforation illustrated in<6> Channel 45 to 47.Outside mould device 3 be set to press machine top and oscilaltion, and inside die device 4 by frame 4 and punching Workbench 5 on the punching press base station 8 of 1 lower part of press supports.

<2>method of perforation processing of cornue

It is illustrated in conjunction with method of perforation processing of the Fig. 1 and Fig. 2 to cornue.As described above, cornue W has faced in width direction Shi Dingwei is set on workbench 5 in the state that positioning is fixed along its length.Cornue W has the length of 2m to 4m.Workbench 5 can be moved along the guide rail 16 being set on punching press base station 8.In addition, workbench 5 is filled by mobile unit 15 and Locating driver Set 11 connections.Positioning drive unit 11 is made of ball screw 17 and servo motor 18.It will by above-mentioned positioning drive unit 11 Cornue W is positioned at the Working position of its length direction relative to outside mould device 3.

The position fixing process of the width direction of cornue W is as follows: as the slave X arrow direction of Fig. 2 is observed, in punching press base Platform 8 is equipped with clamping device 14.Clamping device 14 is made of calibrated bolck 19 and clamping cylinder 20.It will be on workbench 5 along length side The cornue W fixed to positioning stresses on calibrated bolck 19 by clamping cylinder 20, completes the positioning of the width direction of cornue W.Above-mentioned folder Tight device 14 is in (unclamp) state of release during the workbench 5 for carrying cornue W is mobile, and mobile in workbench 5 Cornue W is clamped after to Working position.

The location control of cornue W, the control of pressure apparatus 2, the expansion of inside die device 4/diminution control, sliding driving The control of device 10, the control of positioning drive unit 11, clamping device 14 are completed by the control device 21 such as Fig. 1 and Fig. 2.Separately Outside, the discharge control that above-mentioned control device also carries out waste material (perforation dregs) S generated in the processing that aftermentioned will perforate (is asked With reference to Fig. 5 (a), Fig. 5 (b)).In addition, also carrying out being produced for the perforation processing of the perforation processing unit (plant) in the second technical solution The control of the blowing (air blow) of the discharge of raw waste material (perforation dregs) S.

Fixed cornue W will be positioned along its length on the table, by positioning drive unit 11 relative to outer side mold Tool device 3 is positioned, and after completing positioning, the clamping device 14 by being set to punching press base station 8 clamps cornue to complete The positioning of width direction.Later, as shown in Fig. 3 (c) and Figure 10 (c), outside mould device 3 is made by the effect of pressure apparatus 2 Decline, and perforation processing is carried out to cornue W by the cooperation with inside die device 4.After process finishing, clamping device 14 at For releasing orientation.It will be carried out continuously above-mentioned movement, multiple perforation processing are carried out with specified pitch-row on cornue W.Perforation processing After end, the workbench 5 for carrying cornue W returns to original position, and the cornue for completing processing is separated from workbench 5.Thus terminate A series of perforation processing action.

In the perforation processing unit (plant) of the second technical solution, by waste material the opening from inside die device of perforation processing generation Oral area 44 is deposited in the opening portion of cornue nearby (please referring to Fig. 5 (a), Fig. 5 (b)).Operator completes the cornue of processing in separation When, the waste material for being deposited in the opening portion of cornue is discarded in bucket etc..

In conjunction with attached drawing to workbench 5, the outside mould device 3 of the particular content for the technical program for being set to above-mentioned press machine Guide die P, expansion/diminution mechanism of inside die device 4 and the recovering mechanism and waste material of the waste material S caused by processing The processing means of S are illustrated.

<3>composition of workbench

Workbench 5 is the part in the portion A corresponding to Fig. 1.As described above, workbench 5 is the cornue W for carrying processing to be perforated And positioning setting is fixed along its length, and opposite along the length direction of cornue W to be processed by positioning drive unit 11 Mobile part is positioned in outside mould device 3.Workbench 5 has the function of positioning movement, on the table by cornue W along length Spend the fixed function of direction positioning.In Fig. 1, Fig. 2 and Fig. 8, Fig. 9, although the quantity of the cornue of setting is one unrestricted, Also it can be set multiple.The perforation processing of multiple same cornues can be carried out by upper composition.

Workbench 5 is connected by positioning drive unit 11 and mobile unit 15.Pass through 11 workbench of positioning drive unit, 5 edge Track 16 is mobile, and is positionable relative to the perforation Working position of the cornue of outside mould device 3.

Cornue is by the limiter 51 of length direction and the clamping device 52 of length direction, along length side on workbench 5 It is fixed to positioning.For by cornue be moved to perforation Working position and mobile work platform.Therefore, because cornue is not in work packages such as rollers It is slided on receiving component, flaw caused by will not being generated on cornue because of sliding.In addition, as described above, the width direction of cornue W It is in clamped condition by the clamping device 14 being set on punching press base station 8 before perforation processing, and completed the process in perforation Become releasing orientation after child.

In addition, as shown in FIG. 6 and 7, can also be matched using workbench 5, outside mould device 3 and inside die device 4 Two are set, and each workbench 5 positions mobile embodiment by different positioning drive units 11.It, can by above-mentioned composition It perforates simultaneously and processes two kinds of cornues.

<4>composition of the guide die P of outside mould device

Guide die P is set to the part of the part B corresponding to Fig. 1 and Fig. 8.In the first technical solution and the second technical side Guide die P is identical in case, is illustrated below in conjunction with Fig. 3 (a)~Fig. 3 (c).And in the second following technical solution, Corresponding to Figure 10 (a)~Figure 10 (c).

Guide die P is used for the positioning of outside mould device 3 and inside die device 4 on die device 3 on the outside, and solely Stand on die for processing (calling " blade 25 of formed punch " in the following text) setting.The quantity of guide die P can be more than one.Such as Fig. 3 (a) Shown in~Fig. 3 (c), the front end of guide die P is with the shape of the pilot hole H of the guide die of easy insertion inside die device 4 It constitutes.The size relationship of guide die P and insertion hole H are as follows: the interval along the length direction of cornue is big, but along the width side of cornue Micron order is nearly reached to interval.In addition, the formed punch of the length dimension of the guide die P of outside mould device compared with processing The front end of blade 25 is about 5mm or so.In this attached drawing, for carry out outside mould device 3 and inside die device 4 positioning, Guide die P is arranged two along the width direction of cornue.In addition, the setting method of guide die is not limited by aforesaid way.

The movement of guide die P is as follows: cornue W to be processed is moved to the fixed bit of processing by positioning drive unit 11 Set positioning.In the state of Fig. 3 (a), the guide die P decline insertion pilot hole H of outside mould device 3.Later, pass through inside The expansion of die device 4/diminution vertical motion (detailed content will illustrate in<4>) becomes the state of Fig. 3 (b).At this point, guiding The blade 25 of mold P and formed punch declines together, but because the side guide die P is long, to be firstly inserted into leading for inside die device 4 To hole H.By the above process, inside die device 4 completes the positioning of outside mould device 4 and the width direction of tubing W.It Afterwards, in the state of Fig. 3 (b) (before the blade 25 of formed punch declines), as shown in Fig. 3 (c) and Figure 10 (c), the blade 25 of formed punch Decline and completes perforation processing.

In this way by utilizing guide die P, without documented outside mould device 3 and interior side mold dress in the prior art Set 4 coaxial positioning adjusting.

<5>expansion/diminution mechanism of inside die device

The expansion of inside die device 4/diminution mechanism is the part of the C portion corresponding to Fig. 1 and Fig. 8.In the first technology Inside die device 4 is identical in scheme and the second technical solution, expands/diminution machine to it below in conjunction with Fig. 4 (a)~Fig. 4 (c) Structure is illustrated.And in the second technical solution, correspond to Figure 11 (a)~Figure 11 (c).

Inside die device 4 is divided into upside expansion/diminution block 43 and downside are expanded/to reduce block 42.The two is by slight The contact with each other mode of sliding of inclined surface constitute.Upside is expanded/is reduced block 43 and moves along the vertical direction, relative to press machine 1 punching press base station 8 keeps the position of horizontal direction constant.By downside block 42 is expanded/reduced using cylinder 10a or sliding driving The effect of device 10 is moved in the horizontal direction, and block vertically rise/fall is expanded/reduced in upside.At this point, being expanded with upside / reduce the length of the punching hole 27 and the guide die P of outside mould device and the blade 25 of formed punch of block 43 relative to cornue Rise in the state that the relative position in direction is constant.

Inside die device 4 is used in the case where insertion is as the inside state of the cornue W of processing work members.Upside expansion/contracting The vertical motion of fritter 43 is as follows: in the state of such as Fig. 4 (a), outside mould device 3 declines and guide die P also declines, from And become the state of the coaxial positioning end of outside mould device 3 and inside die device 4.Then, block 42 is expanded/reduced in downside It is acted in the horizontal direction (the arrow Y-direction of Fig. 4 (a)) by cylinder 10a (please referring to Fig. 1 and Fig. 2), then upside expansion/diminution Block 43, which about rises 0.5mm, becomes the state of such as Fig. 4 (b), so that the interval T of Fig. 4 (a) disappears.In addition, Fig. 4 (b) indicates formed punch The state that blade 25 (is perforated before processing) before declining.Therefore, upside is expanded, and/reduce the upper surface of block 43 and downside is expanded/reduces block The upper and lower inner face of cornue W is adjacent to below 42.Later, the blade 25 of formed punch declines and completes perforation processing.

The lowering action that block is expanded/reduced in upside is as follows: Fig. 4 (c) is indicated on perforation process finishing and the blade 25 of formed punch The state risen.In the state of Fig. 4 (c), while the outside mould device 3 including guide die P rises, cylinder 10a Along the arrow Z-direction movement of the horizontal direction of Fig. 4 (c), and block is expanded/reduced in downside also to Z-direction movement.Thus upside is expanded / state that block 43 is declined to become Fig. 4 (a) is reduced, the size reduction of the up and down direction of inside die device 4 becomes smaller than cornue The inside dimensions of W, so as to be easy the inside for the cornue that die device 4 intubating length in inside is 2m to 4m.In addition, carry out When perforation processing, because being adjacent to by above-mentioned expansion/reduction capability cornue W perforated portion and inside die device 4, when processing Burr is greatly decreased, and the position precision for processing of perforating also is significantly improved compared with the processing method of the prior art.

Waste recovery mechanism in the perforation processing unit (plant) of<6>first technical solutions

Waste recovery mechanism is by being set to the lid open system 13 of the part in the portion D corresponding to Fig. 1 and being formed in Fig. 1's 28 mutual cooperation of waste material receiving portion of inside die device acts.For Waste recovery mechanism combination Fig. 5 of the technical program (a), Fig. 5 (b) is illustrated.

The perforation processing of cornue W is illustrated again.Decline firstly, working as pressure apparatus 2, then 3 He of outside mould device Stripper plate 23 declines, and the upper surface of stripper plate 23 and cornue W are contacted, the decline of pressure apparatus 2.Then, stripper plate 23 and punching are set to Leaf spring 24 between head fixed plate 7 is bent, and while using its reaction force pressurization cornue W, the blade 25 of formed punch is attached to angle The upper surface of pipe W, carrying out perforation processing by the mating reaction of the cutting edge portion 26 and punching hole 27 of inside die device 4 (please join Examine Fig. 3 (c)), and by the above-mentioned perforation waste material S that is separated from cornue W of processing by with the downside of inside die device 4 expansion/contracting The lid 29 contacted below fritter 42 blocks, to be contained in waste material receiving portion 28.

Inside die device 4 is set on frame 9.In addition, being equipped on the cornue W on workbench 5 for perforation processing Working position is positioned at by positioning drive unit 11.As described above, being filled to carry out perforation processing cornue W relative to interior side mold 4 are set to be moved.Because waste material S is blocked by lid 29, there is no with below cornue W the case where interior side contacts.

Then, lid open system 13 is illustrated.Fig. 5 (a) is indicated on the driving device 13a of lid open system 13 The state risen, and Fig. 5 (b) indicates the state of the driving device 13a decline of lid open system 13.33 be pressurization item, and 34 are Equally after terminating perforation processing, force to push the waste material in the punching hole 27 for remaining on inside die device 4 to lower section Waste material extrusion part.The item 33 that pressurizes is equipped with air duct 35, when lid 29 is open from the front end of above-mentioned air duct 35 Discharge air, to assist sliding for waste material S while cleaning the upper surface of the lid 29 of planing surface as waste material S.Separately Outside, the sawtooth of the cutting edge portion 26 (punching hole 27) of inside die device 4 can be entered when waste material extrusion part 34 is equipped with decline 34a, so as to which the waste material S remained in above-mentioned cutting edge portion 26 (punching hole 27) is discharged.

When the perforation process finishing of cornue W or waste material S accumulate a certain amount of discharge, inside die device 4 is according to carrying out automatic control The instruction of device 21 processed is moved to from perforation Working position (position identical with the blade 25 of the formed punch of outside mould device 3) The position as shown in Fig. 5 (a), Fig. 5 (b).Inside die device 4 is fixed on frame 9.Said frame 9 can be by being set to punching Press the cylinder 12 on base station 8 mobile.Frame 9 is mobile according to the instruction for carrying out self-control device 21, and inside die device 4 is mobile fixed Positioned at the position (i.e. the movable position of lid open system) of Fig. 5 (a), Fig. 5 (b).At this point, completing the cornue W processed from Fig. 1 Front elevation right side remove.Therefore, lid open system 13 and the cornue W as processing work members are not present and interfere Situation.

Lid open system 13 starts to act in this case.Then, it is acted and is illustrated.Firstly, lid is open Device 13 is declined by its driving device 13a, to become the state of Fig. 5 (b) from the state of Fig. 5 (a).Its item 33 that pressurizes is by that can lead to The structure for crossing inside die device 4 is constituted, and overcomes the power of the spring 31 of biasing lid 29, pushes lid 29 to lower section.Therefore, it receives The waste material S for being dissolved in waste material receiving portion 28 is slided on lid 29 and is drop in bucket 37.In addition, remaining on inside die device 4 Punching hole 27 in waste material S squeezed out by the sawtooth 34a of waste material extrusion part 34 and slided on lid 29 and drop to bucket In 37.In addition, the function that can detect the height of the down position of above-mentioned waste material extrusion part 34 by addition confirms the row of waste material S Out.

In the above description, cornue W is in the state of terminating perforation processing and being discharged from press machine, the open dress of operation lid Set 13.It can also be piled up for recycling in interior side mold device 4 during cornue W terminates a certain number of perforation processing The waste material of waste material receiving portion 28 and run lid open system.At this point, mobile framework 9 is so that inside die device 4 is located at Fig. 5 (a), the position of Fig. 5 (b), by positioning drive unit 11 by cornue W, the die device 4 on the inside of the inside insertion for maintaining cornue W In the state of, it is moved to the right part of Fig. 1.

Waste disposal means in the perforation processing unit (plant) of<7>second technical solutions

If carrying out perforation processing according to the method for perforation processing of above-mentioned cornue W, waste material S is generated.For the technical program Waste material S processing means and process combination Figure 12 (a), Figure 12 (b) be illustrated to 14.

For handle waste material S, the transferring element 41 of interior side mold device 4, downside expand/reduce block 42 and upside expansion/ Block 43 is reduced equipped with the air duct 45 to 47 for spraying air.

Set on the air duct 45 of transferring element 41, one end is connected to air-source by air hose 48 (please referring to Fig. 8).On The air duct 45 for stating transferring element 41 is connected to downside expansion/diminution block 42 air duct 46, and is connected to waste material receiving Portion 28.If generating from air-source through air duct 45 and 46 from the instruction of control device output blowing, compressed air being arranged Out to the air-flow F1 (please referring to Figure 13 (b)) of waste material receiving portion 28.By said flow F1, what is generated in process of perforating is useless S is expected in the waste material receiving portion 28 of interior side mold device 4, by the opening portion 44 of inside die device 4 to the opening portion of cornue Discharge.

Expand/reduce the air duct 47 of block set on upside, one end of air duct with it is (interior in cornue W to be processed The outside of side mold device) outside air connection.The other end is connected to waste material receiving portion 28.As shown, air duct 47 It is equipped with opening portion (please referring to Figure 13 (a), Figure 13 (b)) in the position of the bottom dead centre for the blade 25 for being higher than formed punch, i.e. air duct 47 are being connected to higher than waste material receiving portion 28 with the position of the bottom dead centre of the blade 25 of above-mentioned formed punch.

If compressed air is discharged in the air duct 46 for expanding/reducing block 42 from downside, generated in waste material receiving portion 28 Negative pressure generates the air-flow F2 that the outside air in cornue introduces waste material receiving portion (please referring to Figure 13 (a), Figure 13 (b), Figure 14 (a), Figure 14 (b)).This air-flow F2 is the flowing in the position of the bottom dead centre for the blade 25 for being higher than formed punch to waste material receiving portion 28, And as shown in Figure 14 (a), generate the function and effect that the waste material S for the blade for being attached to formed punch is isolated from the blade 25 of formed punch.This When, as shown in Figure 10 (a)~Figure 10 (c) to Figure 14 (a), Figure 14 (b), if the blade 25 of formed punch is made to be equipped with the air for discharge The structure being slightly tilted that broadens toward upside of direction, then can promote the separating effect of the waste material S using air-flow F2, further mention The discharge effect of high waste material S.

The treatment process of waste material S is illustrated.Waste disposal process is made of following process 1 to process 7.To each work Sequence is successively illustrated.

<process 1>please refers to Figure 12 (a)

Cornue to be processed is in the state that positioning is completed relative to outside mould device 3 below.State is perforation processing Before, the waste material S that the cornue of processing is completed passes through the gas as shown in Figure 13 (a), Figure 13 (b) and Figure 14 (a), Figure 14 (b) Stream F1 and F2 is expelled to the state of the opening portion (right side of this attached drawing) of cornue.Air is not blowed in process 1.

<process 2>please refers to Figure 12 (b)

It is that cornue is positioned at Working position and the state before perforation processing.Outside mould device 2 declines, and inside Die device 4 is adjacent to the inner face of cornue by expansion/diminution movement, is before the decline of blade 25 of formed punch is contacted with cornue.? Also air is not blowed in process.

<process 3>please refers to Figure 13 (a), Figure 13 (b)

Indicate that the decline of blade 25 of formed punch carries out perforation processing, the blade 25 of formed punch reaches the state of bottom dead center-nearby.This When, waste material S moment is in the state for being attached to the blade of formed punch.Start to dry near this state (time point).Compared with figure 13 (a), indicate that the blade 25 of formed punch blows air from air duct in bottom dead centre and forms air-flow F1 in Figure 13 (b), thus useless Expect that receiving portion 28 forms negative pressure, the outside air in cornue generates the state of air-flow F2 by air duct 47.

As described above, because being to perforate to process to begin to decline until reaching bottom dead center-nearby not blow from the blade end of formed punch Air is sent, waste material S will not waft in the waste material receiving portion 28 of interior side mold device during the decline of the blade of formed punch.To The problem of waste material S flies up from waste material receiving portion 28 and is adhered on the inside of the lifting part or tubing of outside mould device can be eliminated.

<process 4>please refers to Figure 14 (a)

Indicate the state that the blade 25 of perforation process finishing and formed punch rises.Air-flow F1 for waste material S to be discharged still is held It is continuous.Because the blade 25 of formed punch rises, the opening portion for expanding/reducing the air duct 33 of block 43 set on upside becomes larger.To root Negative pressure is generated in waste material receiving portion 28 according to the air-flow F1 from air duct 46, and the outside air in cornue introduces waste material receiving The air-flow F2 in portion 28 becomes much larger compared with the state of process 3.It drop to the waste material S of waste material receiving portion by processing of perforating, passes through Air-flow F1 is discharged to the opening portion of cornue.At this point, by the air-flow F2 from outside air of air duct 47 play waste material S by In air-flow F1 wafts the case where.In addition, air-flow F2 plays the waste material S by the blade of formed punch is attached to because of perforation processing from formed punch The effect of blade separation.At this point, as described above, broadening if the blade of formed punch is equipped with using the direction of the air to discharge toward upside Slight inclination formed punch blade 25, then can further promote the centrifugation of the waste material S by air-flow F2.

<process 5>please refers to Figure 14 (b)

It is the end rising of blade 25 of perforation process finishing and formed punch, cornue carries out the state before positioning movement.For The air-flow F1 that waste material S is discharged still continues.Therefore, the air-flow F2 from air duct 47 is also generated.In this process, because of formed punch Blade 25 rise in higher than cornue position, thus perforation processing cornue hole in flow direction is also formed by outside air The air-flow F3 of waste material receiving portion 28.By said flow F1, F2 and F3, waste material S passes through interior side mold in waste material receiving portion 28 The opening portion 44 of device 4 is discharged to the opening portion of cornue without safety.Air supply from air-source is to hand over next time from cornue The stopping of process 2 that work starts mobile process finishing running fix next time in place before is advisable.

Process 1 is repeated to process 5 by certain number according to the perforation form processing of cornue.

When the perforation process finishing of cornue, waste material S is in the state for being moved to the opening portion direction accumulation of cornue.It is perforating The state of processing unit (plant) returns in the state of original position, and operator separates cornue and discards the waste material S in cornue to bucket etc..

Waste disposal means and treatment process is described above.In the waste disposal means and treatment process of the technical program In, because only utilize inside die device in waste material receiving portion progress waste disposal, thus even if because cornue thickness or height The volume of size waste material receiving portion becomes smaller, and suspends perforation processing unit (plant) completely without for processing waste material.So as to substantially mention The production efficiency of the perforation processing of high tubing.

The perforation processing unit (plant) of first technical solution, although illustrating<5>interior side mold in the form of using guide die The expansion of device/diminution mechanism and<6>Waste recovery mechanism are filled but it is also possible to be<5>interior side mold without using guide die The expansion set/diminution mechanism and<6>Waste recovery mechanism.

The explanation of the punching machine of second technical solution, in the mobile working for having the carrying cornue W illustrated in<3> In expansion/diminution mechanism device of platform 5, the guide die P illustrated in<4>and the inside die device 4 illustrated in<5> The form for being applicable in the perforation processing unit (plant) of the waste disposal means of<6>is illustrated.In addition, the front end of the blade 25 of formed punch Shape can be the slight inclined shape to broaden such as the direction equipped with the air to discharge in the present embodiment toward upside Shape is also possible to common shape.The content of the technical program is not limited by the blade shape of formed punch.

In addition, the perforation processing unit (plant) of the second technical solution of the technical program could be applicable to say without using in<3> The mobile work platform 5 of bright carrying cornue W is moved by the fixed cornue of positioning drive unit 11 to position on punching press base station 8 In the dynamic device for carrying out perforation processing.

Claims

1. a kind of perforation processing unit (plant) has the outside mould device in the outside for being placed in tubing, and the inside of insertion aforementioned tubes And implement the inside die device of processing to tubing with the cooperation of the mold of above-mentioned outside mould device, it is characterised in that:

Has workbench, the workbench carries aforementioned tubes and can carry out positioning movement；

Running fix is carried out to the above-mentioned workbench for carrying aforementioned tubes relative to above-mentioned outside mould device, to carry out above-mentioned pipe The regulation of material, which is perforated, processes.