CN208596456U - Integral intelligent inspection device - Google Patents
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- CN208596456U CN208596456U CN201820449772.7U CN201820449772U CN208596456U CN 208596456 U CN208596456 U CN 208596456U CN 201820449772 U CN201820449772 U CN 201820449772U CN 208596456 U CN208596456 U CN 208596456U
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- 238000007689 inspection Methods 0.000 title claims abstract description 37
- 238000001514 detection method Methods 0.000 claims abstract description 32
- 238000012544 monitoring process Methods 0.000 claims abstract description 31
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- 238000006243 chemical reaction Methods 0.000 claims abstract description 16
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- 238000003331 infrared imaging Methods 0.000 claims description 6
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Abstract
The utility model discloses integral intelligent inspection devices, including hanging on the robot on hanger rail by walking mechanism;Robot built-in ontology control unit, including integrated information processing module;Respectively by detection signal conversion module connecting detection signal acquisition unit, ontology signal acquisition unit is connected with by ontology signal conversion module;Walking mechanism and integrated information processing module are driven by distal end main control unit respectively.Equipment operation and environmental information in piping lane are acquired by detection signal acquisition unit, and is transmitted to ontology control unit and is handled, when finding failure, provides temporary lighting source by lighting module, while alarming by alarm module;Fault message can be uploaded to monitoring outlay in time by communication module, notice operation maintenance personnel comes to safeguard, it improves the safety of piping lane inspection, guarantee that patrol task accomplishes that twenty four hours uninterruptedly carries out, be conducive to find the potential faults in piping lane as early as possible, greatly improve equipment reliability of operation.
Description
Technical field
The present invention relates to a kind of inspection devices, and in particular to a kind of integral intelligent inspection dress for GIL equipment piping lane
It sets.
Background technique
Existing pipe gallery inspection monitoring is mainly based on manual inspection, and when manual inspection, patrol officer needs in person
It goes into the well, detection project is waited by relevant device, the environment in eye recognition piping lane in piping lane.
Using manual inspection great work intensity, detection type is more, is easy to appear missing inspection, and the data of inspection need to carry out artificial
Statistics is unable to satisfy the dangerous requirement controlled in time, and narrow space in piping lane, leads to cause emergency response degree poor
Wind is poor, is easy to stockpile inflammable, explosive, poisonous gas, causes grave danger to patrol officer.
Manual inspection is generally timing inspection, and going into the well within the set time, it is primary to check, and within inspection interval time,
Situation in piping lane is the blank phase, and manual inspection is difficult to carry out safety failure existing in piping lane, risk in effective prison in real time
Control.
Summary of the invention
To solve the deficiencies in the prior art, the purpose of the present invention is to provide one kind to replace in GIL equipment piping lane
Patrol officer completes Multifunctional inspecting, convenient for the integral intelligent inspection device of equipment reliability service.
In order to achieve the above objectives, the present invention adopts the following technical scheme that:
Integral intelligent inspection device, including hanging on the robot on hanger rail by walking mechanism;
The robot built-in ontology control unit, including integrated information processing module;Pass through detection signal conversion respectively
Module connecting detection signal acquisition unit connects ontology signal acquisition unit with by ontology signal conversion module;
Collected signal is analyzed and processed by integrated information processing module, and it is main to send data to distal end by optical fiber
Control unit.
Walking mechanism and integrated information processing module are driven by distal end main control unit respectively.
Above-mentioned detection signal acquisition unit includes partial discharge detection module in parallel, infrared imaging leak detection module, video surveillance
Module, audio extraction module, infrared measurement of temperature module, spatial high-frequency signal monitoring module;
Wherein, video surveillance module connects integrated information processing module by GIL point position identification module.
Signal conversion module and ontology signal conversion module are detected, for collected analog signal to be converted to digital letter
Number.
Further, above-mentioned partial discharge detection module includes mechanical arm, mechanical arm transmission system, couplant the storage box, machinery
Arm control system and data outputting unit;The accurate partial discharge detection of blanket type can be carried out to GIL equipment.
Control signal is transmitted to mechanical arm control system by ontology control unit, is controlled by mechanical arm transmission system mechanical
Arm movement;
The mechanical arm is installed on robot body and picks up the ears to locate, and couplant the storage box is installed on inside mechanical arm.
Further, above-mentioned video surveillance module includes RFID detection positioning unit and is set to robot bottom by bracket
The camera in portion;
The camera includes sextuple camera, infrared camera, VR camera, and video image passes through data outputting unit
Input detection signal conversion module.
Further, above-mentioned camera is suitable for SF6 pressure detecting instrument, RFID point position mark and piping lane environment temperature
The functions such as airspeedometer identifies, operations staff follows.
Above-mentioned ontology signal acquisition unit include the power management module for being separately connected ontology signal conversion module, on the spot according to
Bright module, on the spot alarm module, drive control module, front-rear anti-collision module, in-orbit position monitoring module;
For the supply voltage information of monitoring robot ontology, illumination condition information, alarm state information, drive control shape
State information, running state information and location information ensure that the reliability of testing result, while when a failure occurs it, can be in time
Maintenance, improves robot body reliability of operation.
Wherein, the in-orbit position monitoring module connects integrated information processing module by body position identification module.
Further, above-mentioned in-orbit position monitoring module is RFID locating module.
Further, above-mentioned GIL point position identification module and body position identification module are mutually passed by single-chip microcontroller
Transmission of data verifies point position and body position coding.
Said distal ends main control unit includes the condition monitoring display module connecting respectively with data transfer unit, exception
Data diagnosis module, history data store module, remote operation control module and display screen;
Data transfer unit connects ontology control unit by fiber-optic signal.
Further, above-mentioned display screen is one or more of computer, industrial personal computer, IPAD and laptop.For
Show GIL piping lane items inspection data and analysis result.
Above-mentioned walking mechanism and robot are directly provided with telescoping mechanism, for adjusting robot in the position of vertical direction.
Above-mentioned hanger rail is fixed at the top of GIL equipment piping lane.
The invention has the beneficial effects that:
Integral intelligent inspection device of the invention acquires equipment operation and ring in piping lane by detection signal acquisition unit
Border information, and the information of acquisition is transmitted to ontology control unit and is handled, when a fault is found, provided by lighting module
Temporary lighting source, while being alarmed by alarm module, it realizes and the flashing lamp of different hidden danger or failure is prompted and identified;By logical
Fault message can be uploaded to monitoring outlay in time by letter module, and notice operation maintenance personnel comes to safeguard, improve piping lane inspection
Safety, guarantee that patrol task accomplishes that twenty four hours uninterruptedly carries out, be conducive to find the potential faults in piping lane as early as possible,
Greatly improve equipment reliability of operation.Simultaneously by ontology signal monitoring unit energy real-time monitoring robot body information, protect
It demonstrate,proves robot body to operate normally, improves the reliability of inspection.
Integral intelligent inspection device of the invention can be used in GIL equipment piping lane, replace patrol officer complete in piping lane
At Multifunctional inspecting, equipment running status is grasped comprehensively convenient for operating maintenance personnel, improves equipment reliability of operation, enriches event
Diagnostic method after barrier has very strong practicability and wide applicability.
Detailed description of the invention
Fig. 1 is the modular structure schematic diagram of integral intelligent inspection device of the invention.
Fig. 2 is the structural scheme of mechanism of integral intelligent inspection device of the invention.
Attached meaning marked in the figure is as follows: 1, sliding rail, 2, walking mechanism, 3, telescoping mechanism, 4, power management module,
5, partial discharge detection module, 6, infrared imaging stop leakage in the roof module, 7, video monitoring module, 8, audio extraction module, 9, infrared measurement of temperature mould
Block, 10, spatial high-frequency signal monitoring module, 12, lighting module on the spot, 13, alarm module on the spot, 14, drive control module,
15, in-orbit position monitoring module, 16, front-rear anti-collision module.
Specific embodiment
Specific introduce is made to the present invention below in conjunction with the drawings and specific embodiments.
As shown in Figure 1 and Figure 2, the present invention provides a kind of integral intelligent inspection device for GIL equipment piping lane, packets
The sliding rail 1 being fixed at the top of piping lane is included, and hangs on the robot on sliding rail 1.
Robot includes the walking mechanism 2 moved on sliding rail 1 (hanger rail), the telescopic machine connecting with walking mechanism 2
Structure 3 and robot body.Robot body includes that ontology control unit and the detection signal connecting with ontology control unit are adopted
Collect unit, ontology signal acquisition unit;Detection signal acquisition unit include partial discharge detection module 5, infrared imaging stop leakage in the roof module 6,
Video surveillance module 7, audio extraction module 8, infrared measurement of temperature module 9, spatial high-frequency signal monitoring module 10;Wherein, video is supervised
It surveys module and integrated information processing module is connect by GIL point position identification module.Multiple modules can be completed at the same time a variety of inspections
Task, the major functions of each module are as follows:
Partial discharge detection module 5: it is mainly used for realizing apparatus local discharge ultrasound examination function;Including being installed on robot
Ontology picks up the ears to locate mechanical arm, mechanical arm transmission system, mechanical arm control system and data outputting unit;Pass through ontology control unit
Control signal is transmitted to mechanical arm control system, by the control mechanical arm movement of mechanical arm transmission system;The inside of mechanical arm is equipped with
Couplant the storage box;
Infrared imaging is stopped leakage in the roof module 6: being mainly used for realizing that equipment infrared imaging is stopped leakage in the roof function, is found that SF6 gas is let out as early as possible
Leak source, and carry out respective handling;
Video surveillance module: including sextuple camera, infrared camera, VR camera, it is mainly used for SF6 pressure in piping lane
Detector, RFID point position mark and the functions such as piping lane environment temperature airspeedometer identifies, operations staff follows;
Audio extraction module 8: being mainly used for the voice signal of real-time monitoring piping lane environment, can realize and manage in special circumstances
The function of operations staff's real-time communication in corridor, and cooperate with alarm module 12 on the spot, realize the voice to different hidden danger or failure
Prompt and identification;
Infrared measurement of temperature module 9: it is mainly used for monitoring apparatus casing surface temperature in piping lane;
Spatial high-frequency signal monitoring module 10: it is mainly used for free air anomaly electromagnetic wave signal in real-time monitoring piping lane;
Ontology signal acquisition unit includes power management module 4, on the spot lighting module 12, on the spot alarm module 13, driving
Control module 14, in-orbit position monitoring module 15 and front-rear anti-collision module 16, wherein in-orbit position monitoring module passes through ontology
Location identification module connects integrated information processing module;Believe for the supply voltage information of monitoring robot ontology, illumination condition
Breath, alarm state information, drive control status information, running state information and location information can be tieed up in time when a failure occurs it
Shield, improves robot body reliability of operation.Position monitoring module is RFID locating module.
Ontology control unit include detection signal conversion module, integrated information processing module, ontology signal conversion module,
GIL point position identification module and body position identification module;Detection signal acquisition can be achieved, robot body status signal is adopted
Collection, robot body position identify and the functions such as record, the conversion of detection signal format and data-signal upload.
GIL point position identification module and body position identification module verify measuring point by single-chip microcontroller mutual data transmission
Position and body position coding.
Communication module includes wire communication module and/or wireless communication module, further includes the distal end connected with communication module
Main control unit, distal end main control unit are one or more of computer, industrial personal computer, IPAD and laptop.Distal end master control list
Member include condition monitoring display module, abnormal data diagnostic module, history data store module, remote operation control module and
Data transfer unit, for receiving the data information from ontology control unit, realize condition monitoring show, abnormal data
Diagnosis, history data store, remote operation control function.
Telescoping mechanism 3 is between walking mechanism 2 and robot body, for adjusting robot in the position of vertical direction.
Position is adjusted according to the environment in piping lane, so that detection information is more acurrate.
Walking mechanism 2 can be set as the motor-driven roller bearing along sliding rail, or be motor-driven and sliding rail
Matched screw rod.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the above embodiments do not limit the invention in any form, all obtained by the way of equivalent substitution or equivalent transformation
Technical solution is fallen within the scope of protection of the present invention.
Claims (10)
1. integral intelligent inspection device, which is characterized in that including hanging on the robot on hanger rail by walking mechanism;
The robot built-in ontology control unit, including integrated information processing module;Pass through detection signal conversion module respectively
Connecting detection signal acquisition unit connects ontology signal acquisition unit with by ontology signal conversion module;
The walking mechanism and integrated information processing module are driven by distal end main control unit respectively.
2. integral intelligent inspection device according to claim 1, which is characterized in that the detection signal acquisition unit packet
Include partial discharge detection module in parallel, infrared imaging leak detection module, video surveillance module, audio extraction module, infrared measurement of temperature module,
Spatial high-frequency signal monitoring module;
Wherein, video surveillance module connects integrated information processing module by GIL point position identification module.
3. integral intelligent inspection device according to claim 2, which is characterized in that the partial discharge detection module includes machine
Tool arm, mechanical arm transmission system, couplant the storage box, mechanical arm control system and data outputting unit;
Control signal is transmitted to mechanical arm control system by ontology control unit, is moved by mechanical arm transmission system control mechanical arm
Make;
The mechanical arm is installed on robot body and picks up the ears to locate, and couplant the storage box is installed on inside mechanical arm.
4. integral intelligent inspection device according to claim 2, which is characterized in that the video surveillance module includes
RFID detection positioning unit and the camera that robot bottom is set to by bracket;The camera include sextuple camera,
Infrared camera, VR camera, video image input detection signal conversion module by data outputting unit.
5. integral intelligent inspection device according to claim 4, which is characterized in that the camera connects SF6 pressure respectively
Tension gauge, RFID point position mark and piping lane environment temperature airspeedometer.
6. integral intelligent inspection device according to claim 1, which is characterized in that the ontology signal acquisition unit packet
Include the power management module for being separately connected ontology signal conversion module, on the spot lighting module, on the spot alarm module, drive control mould
Block, front-rear anti-collision module, in-orbit position monitoring module;
Wherein, the in-orbit position monitoring module connects integrated information processing module by body position identification module.
7. integral intelligent inspection device according to claim 2, which is characterized in that
The ontology signal acquisition unit includes the power management module for being separately connected ontology signal conversion module, illuminates mould on the spot
Block, on the spot alarm module, drive control module, front-rear anti-collision module, in-orbit position monitoring module;
Wherein, the in-orbit position monitoring module connects integrated information processing module by body position identification module;
And the GIL point position identification module and body position identification module, by single-chip microcontroller mutual data transmission, verification is surveyed
Point position and body position coding.
8. integral intelligent inspection device according to claim 1, which is characterized in that the distal end main control unit includes point
The condition monitoring display module that is not connect with data transfer unit, abnormal data diagnostic module, history data store module,
Remotely operate control module and display screen;
Data transfer unit connects ontology control unit by fiber-optic signal.
9. integral intelligent inspection device according to claim 1, which is characterized in that the walking mechanism and robot are straight
It is equipped with telescoping mechanism.
10. integral intelligent inspection device according to claim 1, which is characterized in that the hanger rail is fixed on GIL equipment
At the top of piping lane.
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CN201820449772.7U CN208596456U (en) | 2018-03-30 | 2018-03-30 | Integral intelligent inspection device |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108335480A (en) * | 2018-03-30 | 2018-07-27 | 国网江苏省电力有限公司电力科学研究院 | Integral intelligent inspection device |
CN111026005A (en) * | 2019-11-15 | 2020-04-17 | 河海大学 | Comprehensive pipe gallery gas monitoring and management system and method |
CN111308284A (en) * | 2020-02-25 | 2020-06-19 | 国家电网有限公司 | System and method for detecting running GIS fault |
CN111613207A (en) * | 2020-05-11 | 2020-09-01 | 国网内蒙古东部电力有限公司呼伦贝尔供电公司 | Power transmission line inspection system |
CN114625047A (en) * | 2022-03-16 | 2022-06-14 | 上海剑桥科技股份有限公司 | Remote control system and method for automatic test |
-
2018
- 2018-03-30 CN CN201820449772.7U patent/CN208596456U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108335480A (en) * | 2018-03-30 | 2018-07-27 | 国网江苏省电力有限公司电力科学研究院 | Integral intelligent inspection device |
CN111026005A (en) * | 2019-11-15 | 2020-04-17 | 河海大学 | Comprehensive pipe gallery gas monitoring and management system and method |
CN111308284A (en) * | 2020-02-25 | 2020-06-19 | 国家电网有限公司 | System and method for detecting running GIS fault |
CN111613207A (en) * | 2020-05-11 | 2020-09-01 | 国网内蒙古东部电力有限公司呼伦贝尔供电公司 | Power transmission line inspection system |
CN114625047A (en) * | 2022-03-16 | 2022-06-14 | 上海剑桥科技股份有限公司 | Remote control system and method for automatic test |
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