CN208531907U - A kind of steel wire stranding and plying automatic control device - Google Patents
A kind of steel wire stranding and plying automatic control device Download PDFInfo
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- CN208531907U CN208531907U CN201821210705.6U CN201821210705U CN208531907U CN 208531907 U CN208531907 U CN 208531907U CN 201821210705 U CN201821210705 U CN 201821210705U CN 208531907 U CN208531907 U CN 208531907U
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- steel wire
- control device
- plying
- controller
- bracket
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model belongs to steel wire plying technical field, discloses a kind of steel wire stranding and plying automatic control device.Combining automatic control device includes Relay logic control device, Relay logic control device is electrically connected tensioned controller and motor drive controller, the tension controller is connected with tension spring, the motor drive controller is electrically connected with motor, the motor is electrically connected with frequency-variable controller, and frequency-variable controller is electrically connected with Relay logic control device；Steel wire stranding includes that the sequentially connected steel wire by different coil of wires synchronizes the unwinding equipment led out, arranges the line arranging device of export steel wire and winds the wrap-up of steel wire, line arranging device connects wrap-up, line arranging device electrical connection plying automatic control device by outgoing line device.Steel wire tension is consistent in steel wire stranding operation, and achievable 12 strands or more 16 strands or less (containing 16 strands) of steel wire plying, high degree of automation substantially increases the quality and production efficiency in sebific duct production process.
Description
Technical field
The utility model belongs to steel wire plying technical field, and in particular to a kind of steel wire stranding and plying automatically control dress
It sets.
Background technique
Rubber and rubber product have been commonly used for industrial circle, present rubber product also with the close phase of the life of the people
It closes.Equipment performance in sebific duct processing procedure will determine sebific duct quality and type, in order to guarantee that the quality of rubber product, equipment are produced
The product quality come is highly important link in numerous links, and it is pendulum in business administration that how installations and facilities, which are made, in science innovation
Big problem in face of person and technical staff will greatly improve the product in sebific duct processing procedure once the performance production of equipment can be broken through
The market competitiveness of matter and enterprise.
Sebific duct is generally used to combine the centre of sebific duct by inner glue layer, casing play (steel wire containing plying) and outer glue-line, buncher
Casing play.Casing play plays the role of the performance of sebific duct conclusive, and used steel wire plying equipment is to determine casing play
The key factor of quality and sebific duct production efficiency.
In order to improve the production efficiency, more steel wire strandings are generallyd use, sebific duct manufacturer uses more bunchers, and
Repeatedly plying uses semiautomatic control substantially, and weave effect is stablized, but there are still following insufficient: in equipment running process
Change steel wire number of share of stock according to the technological requirements, the performance for combining the steel wire of later different number of share of stocks will change, and plying is knit out later
The sebific duct load performance come reduces, and reduces the quality of sebific duct.
Utility model content
In order to solve the above problems existing in the present technology, the utility model aim be to provide a kind of steel wire stranding and
Combine automatic control device.
The technology employed by the present utility model is
A kind of plying automatic control device, including Relay logic control device, Relay logic control device, which has been electrically connected, to be opened
Force controller and motor drive controller, the tension controller are connected with tension spring, and the motor drive controller is electrically connected
It is connected to motor, the motor is electrically connected with frequency-variable controller, and frequency-variable controller is electrically connected with Relay logic control device, the frequency conversion
Braking circuit is electrically connected between controller and motor.
A kind of steel wire stranding synchronizes the unwinding equipment led out, whole including the sequentially connected steel wire by different coil of wires
The line arranging device of reason export steel wire and the wrap-up of winding steel wire, line arranging device connect wrap-up, institute by outgoing line device
It states line arranging device and is electrically connected above-mentioned plying automatic control device.
Preferably, the line arranging device packet flying wheel and belt wheel, flying wheel and belt wheel are described by synchronous tooth profile band connection
Flying wheel connects motor, and the output shaft of the belt wheel drives wrap-up to wind steel wire.
Preferably, the wrap-up includes screw rod, positive and negative reversing arrangement and bracket, and the side of the bracket is provided with receipts
Reel, screw rod connect positive and negative reversing arrangement, and bracket is mounted on screw rod by screw.
Preferably, the outgoing line device is that beak goes out line device.
Preferably, the unwinding equipment includes bracket, be uniformly distributed on bracket be provided with it is multiple lead out axis, led out described
It is connected with shaft on the bracket of axis side, the front end that the shaft is located at bracket is provided with swing rod, in the swing rod free end
It is provided with balance wheel, the balance wheel upper end is provided with directive wheel, the limit bullet connecting with bracket is provided in the swing rod lower end
Spring is provided with oval cam in the rear end that the shaft is located at the bracket, sets on the frame body of the oval cam side
It is equipped with the position sensor connecting with plying automatic control device, described lead out is provided with braking mechanism on axis, on braking mechanism
Equipped with tension spring.
Preferably, the quantity for leading out axis is 16.
The utility model has the following beneficial effects:
1, by setting plying automatic control device, which can control the tension of steel wire in the process of running
Stable and consistent not only meets the plying of a seed type rubber tube wire, but also in the steel wire of 12 strands or more 16 strands or less (containing 16 strands)
Plying can be completed.
2, the steel wire stranding high degree of automation, saves a large amount of production time, and stable product quality greatly improves
Quality and production efficiency in sebific duct production process.
Detailed description of the invention
Fig. 1 is the structural block diagram of the utility model plying automatic control device；
Fig. 2 is the main view of the utility model steel wire stranding；
Fig. 3 is the side view of the utility model steel wire stranding；
Fig. 4 is the structural schematic diagram of the utility model unwinding equipment；
Fig. 5 is the structural schematic diagram at the utility model unwinding equipment back side.
In figure: 1- flying wheel；2- belt wheel；3- screw rod；The positive and negative reversing arrangement of 4-；5- bracket；6- bracket；7- leads out axis；
11- Relay logic control device；12- tension controller；13- motor drive controller；14- motor；15- frequency-variable controller；16-
Braking circuit；17- swing rod；18- balance wheel；19- limit spring；20- shaft；21- cam；22- position sensor；23- braking machine
Structure.
Specific embodiment
With reference to the accompanying drawing and specific embodiment is further elaborated the utility model.
As shown in Figure 1, a kind of plying automatic control device of the present embodiment, including Relay logic control device 11, relay is patrolled
Collecting controller 11 includes Switching Power Supply, regulated power supply and the adjustable integrated package of pressure-stabilizing being connected in Switching Power Supply, relay logic control
Device 11 processed is electrically connected tensioned controller 12 and motor drive controller 13, and tension controller 12 is raw for day intrinsic safety river company
The motion control unit of production, model are MP2300-E, and tension controller 12 is connected with tension spring.
Motor drive controller 13 is electrically connected with motor 14, and motor 14 is servo motor, model SGDV-120A11A,
Drive control device model SGMGV-13ADA21.
Motor 14 is electrically connected with frequency-variable controller 15, and frequency-variable controller 15 is electrically connected with Relay logic control device 11, frequency conversion
Controller 15 can control the speed of service of motor 14, setting of the primary commands from touch screen above process parameter, according to work
The revolving speed of skill parameter setting motor 14, and execute starting, stopping, acceleration, accelerate various orders, reach control steel wire unreels speed
It spends to meet the speed of process requirement plying.
Braking circuit 16 is electrically connected between frequency-variable controller 15 and motor 14, for balance frequency-variable controller 15 into
Row velocity variations are the curent changes of output.
A kind of steel wire stranding synchronizes the unwinding equipment led out, whole including the sequentially connected steel wire by different coil of wires
The line arranging device of reason export steel wire and the wrap-up of winding steel wire, line arranging device connect wrap-up by outgoing line device, out
The traditional thread binding beak that is set to goes out line device, and line arranging device is electrically connected above-mentioned plying automatic control device.
Unwinding equipment includes bracket, is uniformly distributed on bracket and is provided with 16 and leads out axis, on the bracket for leading out axis side
It is connected with shaft 20, the front end that shaft 20 is located at bracket is provided with swing rod 17,17 free end of swing rod is provided with balance wheel 18,
18 upper end of balance wheel is provided with directive wheel, and 17 lower end of swing rod is provided with the tension spring connecting with bracket, is located at institute in shaft 20
The rear end for stating bracket is provided with oval cam 21, is provided on the frame body of 21 side of oval cam and automatically controls dress with plying
The position sensor 22 for setting connection leads out the braking mechanism 23 for being provided on axis and being electrically connected with plying automatic control device.
When leading out the thread tension on axis and becoming larger, silk thread pulls swing rod 17 to move up, and shaft 20 drives the ellipse of rear end
Cam 21 rotates, and signal is passed to control device by position sensor 22, and control device, which controls braking mechanism 23, reduces brake resistance
Power, spool rotation is fast, and the tension of silk thread becomes smaller immediately, when thread tension becomes smaller, under the action of limit spring 19, and swing rod 17
Positioned at bottom, 23 resistance of braking mechanism becomes larger, and therefore, thread tension keeps dynamic uniform, both ensure that thread tension was uniform,
It in turn avoids because silk thread is broken caused by pulling force is excessive.
Increase to 16 for common 12, not only meets the plying of a seed type rubber tube wire, but also at 12 strands or more
16 strands or less (containing 16 strands) of steel wire plying can be completed.
Line arranging device packet flying wheel 1 and belt wheel 2, flying wheel 1 and belt wheel 2 are connected by synchronous tooth profile band connection, flying wheel 1
Motor 14, belt wheel 2 are three-level synchronous toothed belt pulley, can be there are three types of speed, and the output shaft of belt wheel 2 drives wrap-up to wind steel
Silk.
Wrap-up includes screw rod 3, positive and negative reversing arrangement 4 and bracket 5, and the side of bracket 5 is provided with reel, screw rod 3
Positive and negative reversing arrangement 4 is connected, bracket 5 is mounted on screw rod 3 by screw, and positive and negative reversing arrangement 4 can be in orthodontic setting up and down
Thread spindle and anti-pitch thread axis.
When the steel wire stranding works, coil of wire is placed on and is led out on axis 7, adjusts the tension bullet on braking mechanism 23
Spring, uniform tension in order when exporting steel wire that tension controller 12 controls tension spring.Derived steel wire is sent by combing shape branching wheel
The line arranging device formed to flying wheel 1 and belt wheel 2 goes out the rolling device of line device by beak and winds.
Flying wheel 1 has motor 14 by V band connection, and flying wheel 1 rotates under the action of motor 14, passes through timing belt
Band movable belt pulley 2 rotates, and the output shaft of belt wheel 2 can drive reel spooling to combine steel tendon, while belt wheel 2 can also reach power
Stepless transmission drives screw rod 3 to do forward and reverse rotation, moves back and forth bracket 5, adjusts stepless by positive and negative reversing arrangement
Speed changer, which can get, presses certain screw pitch steel wire bobbin arranged in a uniform.
The utility model is not limited to above-mentioned optional embodiment, anyone can obtain under the enlightenment of the utility model
Other various forms of products, however, making any variation in its shape or structure, all the utility model rights that falls into are wanted
The technical solution in confining spectrum is sought, is all fallen within the protection scope of the utility model.
Claims (6)
1. a kind of plying automatic control device, it is characterised in that: including Relay logic control device (11), Relay logic control device
(11) it is electrically connected tensioned controller (12) and motor drive controller (13), the tension controller (12), which is connected with, opens
Power spring, the motor drive controller (13) are electrically connected with motor (14), and the motor (14) is electrically connected with frequency-variable controller
(15), frequency-variable controller (15) is electrically connected with Relay logic control device (11), the frequency-variable controller (15) and motor (14) it
Between be electrically connected with braking circuit (16).
2. a kind of steel wire stranding, it is characterised in that: synchronize leading of leading out including the sequentially connected steel wire by different coil of wires
Opening apparatus, the line arranging device for arranging export steel wire and the wrap-up for winding steel wire, line arranging device are connected by outgoing line device and are received
Winding apparatus, the line arranging device packet flying wheel (1) and belt wheel (2), flying wheel (1) and belt wheel (2) pass through synchronous tooth profile band connection,
The flying wheel (1) connects motor (14), and the output shaft of the belt wheel (2) drives wrap-up to wind steel wire, described whole traditional thread binding
Set electrical connection plying automatic control device according to claim 1.
3. a kind of steel wire stranding according to claim 2, it is characterised in that: the wrap-up includes screw rod (3), just
Decommuntation device (4) and bracket (5), the side of the bracket (5) are provided with reel, and screw rod (3) connects positive and negative reversing arrangement
(4), bracket (5) is mounted on screw rod (3) by screw.
4. a kind of steel wire stranding according to claim 2, it is characterised in that: the outgoing line device is beak outlet
Device.
5. a kind of steel wire stranding according to claim 2, it is characterised in that: the unwinding equipment includes bracket (6), branch
Be uniformly distributed on frame (6) be provided with it is multiple lead out axis (7), be connected with shaft on the bracket (6) for leading out axis (7) side
(20), the front end that the shaft (20) is located at bracket (6) is provided with swing rod (17), is provided in the swing rod (17) free end
Balance wheel (18) is provided with directive wheel in the balance wheel (18) upper end, is provided in the swing rod (17) lower end and connect with bracket (6)
Limit spring (19), be provided with oval cam (21) in the rear end that the shaft (20) are located at the bracket (6), it is described ellipse
The position sensor (22) connecting with plying automatic control device is provided on the frame body of circular cam (21) side, it is described to lead out
It is provided on axis (7) braking mechanism (23), braking mechanism (23) is equipped with tension spring.
6. a kind of steel wire stranding according to claim 5, it is characterised in that: the quantity for leading out axis (7) is 16.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821210705.6U CN208531907U (en) | 2018-07-27 | 2018-07-27 | A kind of steel wire stranding and plying automatic control device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821210705.6U CN208531907U (en) | 2018-07-27 | 2018-07-27 | A kind of steel wire stranding and plying automatic control device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208531907U true CN208531907U (en) | 2019-02-22 |
Family
ID=65385867
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821210705.6U Active CN208531907U (en) | 2018-07-27 | 2018-07-27 | A kind of steel wire stranding and plying automatic control device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208531907U (en) |
-
2018
- 2018-07-27 CN CN201821210705.6U patent/CN208531907U/en active Active
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