CN208497515U - A kind of continuous process system of coil rack - Google Patents
A kind of continuous process system of coil rack Download PDFInfo
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- CN208497515U CN208497515U CN201821073368.0U CN201821073368U CN208497515U CN 208497515 U CN208497515 U CN 208497515U CN 201821073368 U CN201821073368 U CN 201821073368U CN 208497515 U CN208497515 U CN 208497515U
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- coil rack
- material strip
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- 238000010924 continuous production Methods 0.000 title claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 151
- 230000007246 mechanism Effects 0.000 claims abstract description 140
- 230000002950 deficient Effects 0.000 claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 claims abstract description 19
- 238000001746 injection moulding Methods 0.000 claims abstract description 10
- 239000000084 colloidal system Substances 0.000 claims abstract description 5
- 238000003032 molecular docking Methods 0.000 claims abstract 2
- 238000004080 punching Methods 0.000 claims description 35
- 238000002347 injection Methods 0.000 claims description 19
- 239000007924 injection Substances 0.000 claims description 19
- 239000007787 solid Substances 0.000 claims description 12
- 238000012360 testing method Methods 0.000 claims description 10
- 238000001514 detection method Methods 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 7
- 238000004064 recycling Methods 0.000 claims description 5
- 238000004804 winding Methods 0.000 claims description 5
- 239000002699 waste material Substances 0.000 claims description 4
- 210000000988 bone and bone Anatomy 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims description 2
- 238000010008 shearing Methods 0.000 claims description 2
- 230000000087 stabilizing effect Effects 0.000 description 11
- 238000007493 shaping process Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 206010020112 Hirsutism Diseases 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 206010016256 fatigue Diseases 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model relates to a kind of continuous process systems of coil rack, production system has orthogonal horizontal and vertical, production system includes the feeding machanism for being transversely sequentially distributed and successively docking, injecting mechanism, product examine mechanism, control system, feeding machanism is used to supply the batch terminal being mounted on material strip to injecting mechanism, injecting mechanism is used for the terminal injection molding colloid being mounted on material strip and forms coil rack, product examine mechanism for pair the coil rack being mounted on material strip detect, and, coil rack is cut off and is carried out to the coil rack of excision after sensing the categorised collection of non-defective unit and defective products from material strip；The continuous process system of the coil rack of the utility model, it is equipped with by feeding machanism, injecting mechanism and product examine mechanism, and the product examine of automated production and the automation of coil rack is realized by control system, the production efficiency of coil rack can be provided significantly by making it possible to enterprise, reduce cost of labor.
Description
Technical field
The utility model relates to a kind of continuous process systems of coil rack.
Background technique
Currently, automobile comes into huge numbers of families, automobile remote-control with social development and the improvement of people's living standards
Key is the standard configuration of current automobile, and usually can all there be a coil component in the inside of remote-control key, is that composition generation is distant
An important component of signal is controlled, which includes that the box body of a very little and lid close the lid (lid on the box body
It is plastic part with box body), coil is then wound around on the coil rack of the inside of box body, in the prior art, the system of coil rack
It is that multiple terminals are placed in molding mold cavity, colloidal sol is then passed to as step, it is cold so that colloid and terminal form one
But become coil rack afterwards, then coil rack is manually taken out, next group terminal is subsequently placed into, repeats the above steps, produce
Next coil rack, in addition, the coil rack after the completion of injection molding, it is also necessary to manually with visually watching one by one, if hairiness
Side lacks the defective products such as material, and defective products is rejected, and production process is complicated, needs worker to be manually placed into terminal repeatedly, repeatedly manually
It takes out, efficiency is very low, and the efficiency for manually rejecting defective products is also very low, and because being manual operation, when worker is long
Between observe product appearance, easily there is product examine error in fatiguability, the phenomenon that often having and retain defective products, non-defective unit is rejected
Occur, flow out defective products, influence corporate image, rejects non-defective unit, will also result in the significant wastage of resource.It designs a from blowing
To production product examine to the end can the full-automatic equipment completed, very need.
Summary of the invention
Technical problem to be solved in the utility model is to overcome the deficiencies of the prior art and provide a kind of company of coil rack
Continuous production system.
In order to solve the above technical problems, the technical solution that the utility model is taken is as follows:
A kind of continuous process system of coil rack, production system have orthogonal horizontal and vertical, production system
Including being transversely sequentially distributed and successively feeding machanism, injecting mechanism and the product examine mechanism docked, production system further include control
The control system that feeding machanism, injecting mechanism and product examine mechanism processed work, feeding machanism are used to supply to injecting mechanism and carry
Batch terminal on material strip, injecting mechanism are used for the terminal injection molding colloid being mounted on material strip and form coil rack, product
Inspection mechanism for pair the coil rack being mounted on material strip detect, and, coil rack is cut from material strip after sensing
Remove and carry out to the coil rack of excision the categorised collection of non-defective unit and defective products.
Preferably, product examine mechanism include braced frame, in braced frame for detection coil skeleton be non-defective unit or
The testing agency of defective products, in braced frame for will be punched on the coil rack of batch slave material strip successively
Punching mechanism, the receiving mechanism for receiving the coil rack that punching mechanism is punched, receiving mechanism include good for receiving
The first of product receives box and the second reception box for receiving defective products；Product examine mechanism has the detection for testing agency's detection
Station and punching station for punching mechanism punching, the coil rack at detection station, which is detected, moves to punching followed by material strip
Cutting position is punched out.
Preferably, punching mechanism has the blanking port being located at below punching station, and it is solid that the first reception box and second receive box
Determine on the support frame, receiving mechanism further includes the first passage and the second guide that opposite braced frame can be slided along longitudinal direction
First driving mechanism of pipe, the first passage of driving and the sliding of the second passage, the first passage and the second passage are used for will
The non-defective unit and defective products fallen from blanking port is directed respectively into first and receives box and the second reception box.
Preferably, punching mechanism includes die cutting die, and blanking die includes being located above and the internal upper mold for being embedded with formed punch
With the first driving device being located below and inside is embedded with the lower die of mold insert, upper mold is driven to do blanking movement along the vertical direction；
Product examine mechanism further includes the cutting recovering mechanism having for recycling after being cut the material strip for having cut off coil rack；It cuts back
Mechanism is received to include the upper cutter being set in upper mold, the lower cutter being embedded in lower die and be used to shear upper cutter and lower cutter
The waste pipe of material strip guiding recycling afterwards.
Preferably, product examine mechanism further includes for pulling that material strip moves between testing agency and punching mechanism
One material pulling mechanism, the two sides of material strip are transversely successively uniformly placed with multiple drawing material hole, and the first material pulling mechanism includes being located at two sides
The second driving that the first drawing material nail, driving the first drawing material nail that can be laterally moved are moved along the vertical direction and transversely moved
Mechanism.
Preferably, injecting mechanism includes injection mold, provides the press table of support for injection mold, and injection mold includes
The dynamic model that cover half and opposite cover half can open and close, fixed half and moving half respectively include solid plate and moving template, are embedded respectively in cover half
Fixed mold core and mavable module core in plate and moving template are respectively formed with multiple be transversely sequentially distributed on fixed mold core and mavable module core
One type chamber and multiple second type chambers, multiple first type chambers and multiple second type chambers are respectively corresponded and are equipped with, and injection mould has
The entrance entered for material strip and the outlet removed for material strip, when dynamic model moves downward and presses with cover half, dynamic model and cover half
Between be formed with accommodating space for accommodating material strip；When the material strip equipped with multiple terminals enters from entrance and moves to material strip
On multiple terminals when respectively corresponding above multiple first type chambers, dynamic model moves downward and cover half is closed, multiple terminals point
Dui Ying not be between multiple first type chambers and multiple second type chambers and material strip is located in accommodating space, simultaneously through injection mold injection molding
After cooling, dynamic model is moved upwards and is detached from cover half, and the material strip equipped with coil rack can be removed from exit.
Preferably, the first type chamber and second type chamber is corresponding is provided with 10 ~ 18.
Preferably, the two sides of fixed mold core are formed with the first raised line block extended transversely, and multiple first type chambers are located at two sides
The first raised line block between, mavable module core be formed with the raised plate extended transversely, positioned at raised plate two sides and extend transversely
The second raised line block, multiple second type chambers are located in raised plate, and when dynamic model and cover half press, raised plate is arranged in the of two sides
Between one raised line block, the second raised line block of two sides is located at the outside of the first raised line block of two sides and is mutually clamped；Dynamic model and fixed
When molding is closed, two sides the first raised line block, fixed mold core, raised plate are enclosed accommodating space, and material strip is pressed on accommodating space；Two
The end of first raised line block of side is raised respectively and is formed with locating piece, and the transverse ends of mavable module core are respectively formed with and locating piece
Match the positioning step of setting.
Preferably, injecting mechanism further includes the second material pulling mechanism for pulling material strip to move；The two sides of material strip are transversely
It is successively uniformly placed with multiple drawing material hole, the second material pulling mechanism includes first support frame with sliding rail, for being inserted into two sides
Draw the connection of the second drawing material nail, sliding that pull material strip mobile in material hole on the slide rail and the sliding for setting up the second drawing material nail
The second driving device that frame, driving sliding rack are slided along sliding rail, the setting that the second drawing material nail is slidable in the vertical direction is in sliding rack
On.
Preferably, injecting mechanism further includes being located at injection mold inlet for material strip of the stable reception equipped with terminal
The first stabilizing mechanism, positioned at injection mold exit for stablize output the material strip equipped with coil rack second stablize machine
Structure；First stabilizing mechanism, the second stabilizing mechanism are respectively arranged on the middle part of cover half board ends.
Preferably, the first stabilizing mechanism include the first bottom plate being fixed on solid plate, lid close on the first bottom plate the
One cover board, the first stable channel being formed between the first bottom plate and the first cover board.
Preferably, the second stabilizing mechanism include the second bottom plate being fixed on solid plate, lid close on the second bottom plate the
Two cover boards, third cover board, the 4th cover board are formed in the second bottom plate and the second cover board, third cover board, second between the 4th cover board
Stable channel, the length of the second stable channel are greater than the length of the first stable channel.
Preferably, material strip is in web-like, and the one side of material strip is attached with and blocks band, and feeding machanism includes the second support frame,
The rotating disc of the material strip for placing web-like on the second support frame, being set on the second support frame for rotation are used to wind
It blocks the wind-up roll of band, the driving motor of driving wind-up roll rotation, whether be used for induction below the exit side of rotating disc
Have the inductor of material strip, between rack and injecting mechanism and guide rack close to injecting mechanism side, work as driving
The rotation of motor driven wind-up roll, wind-up roll winding block band and pull turn disc, and material strip can be brought out from rotating disc,
The material strip being brought out is formed with breeze way between rotating disc and guide rack.
Preferably, what rotating disc was slidable in the vertical direction is set on the second support frame, is provided on the second support frame along water
Square to the axle sleeve for running through the second support frame, the inner circumferential rotation of axle sleeve is equipped with rotation axis, and rotating disc is fixedly connected with the rotating shaft, and supplies
Material mechanism further includes the third driving device that propeller shaft sleeve moves up and down and then rotating disc is driven to move up and down.
Preferably, third driving device includes hydraulically extensible cylinder, and the telescopic rod of hydraulically extensible cylinder is fixedly connected with axle sleeve.
Preferably, rotating disc includes positioned at the first disk of two sides and the second disk, is connected to the first disk and the second circle
Rotational Cylindrical between disk, the first disk are fixedly connected with Rotational Cylindrical, and the second disk is removably connect with Rotational Cylindrical.
Preferably, wind-up roll is located at the top of rotating disc.
Due to the implementation of above technical scheme, the utility model has the advantages that compared with prior art
The continuous process system of the coil rack of the utility model passes through feeding machanism, injecting mechanism and product examine machine
Structure is equipped with, and the product examine of automated production and the automation by control system realization coil rack, avoids existing skill
It is molded manually in art, a series of brought defects of artificial product examine, coil rack can be provided significantly by making it possible to enterprise
Production efficiency reduces cost of labor, automates product examine, but also the product quality of coil rack has reliable guarantee, improves
Corporate image.
Detailed description of the invention
Fig. 1 is the overall structure schematic illustration of the continuous process system of the utility model；
Fig. 2 is the schematic perspective view of the coil rack of the utility model；
Fig. 3 is the schematic perspective view of the product examine mechanism of the utility model；
Fig. 4 is the schematic view of the front view of the product examine mechanism of the utility model (braced frame part conceals)；
The injection mold and the schematic perspective view under the second material pulling mechanism mated condition that Fig. 5 is the utility model；
Fig. 6 is the schematic perspective view of the cover half of the utility model；
Fig. 7 is the schematic perspective view of the mavable module core of the utility model；
Fig. 8 is the schematic view of the front view of the feeding machanism of the utility model；
Fig. 9 is the side structure schematic view of the feeding machanism of the utility model；
Wherein: 1, feeding machanism；11, the second support frame；110, sliding slot；12, axle sleeve；13, rotation axis；14, driving motor；
15, wind-up roll；160, Rotational Cylindrical；161, the first disk；162, the second disk；17, inductor；18, hydraulically extensible cylinder；181, liquid
Press the telescopic rod of telescoping cylinder；19, guide rack；190, guide rack；100, breeze way；101, band is blocked；2, injecting mechanism；21, fixed
Mould；210, solid plate；211, fixed mold core；212, the first type chamber；213, the first raised line block；214, locating piece；22, dynamic model； 220,
Moving template；221, mavable module core；222, second type chamber；223, raised plate；224, the second raised line block；225, positioning step；231,
One support frame；232, sliding rail；233, sliding rack；234, second material nail is drawn；241, the first bottom plate；242, the first cover board；243,
Two bottom plates；244, the second cover board；245, third cover board；246, the 4th cover board；3, product examine mechanism；30, braced frame；31, it images
Machine；321, upper mold；322, lower die；323, first driving device；324, formed punch；325, upper cutter；326, lower cutter；331, first
Receive box；332, second box is received；333, the first passage；334, the second passage；335, waste pipe；Q1, the first driving
Mechanism；Q2, the second driving mechanism；34, first material nail is drawn；4, coil rack；40, material strip；X, transverse direction；Y, longitudinal direction.
Specific embodiment
The utility model is described in more detail with specific embodiment with reference to the accompanying drawing.
As shown in Figures 1 to 9, a kind of continuous process system of coil rack 4, production system have orthogonal transverse direction
X(is the moving direction of material strip) and longitudinal direction Y, production system include the feeding machanism that transversely X is sequentially distributed and successively docks
1, injecting mechanism 2 and product examine mechanism 3, production system further include control feeding machanism 1,3 work of injecting mechanism 2 and product examine mechanism
The control system of work, feeding machanism 1 are used to supply the batch terminal being mounted on material strip 40 to injecting mechanism 2, and injecting mechanism 2 is used
In to the terminal injection molding colloid being mounted on material strip 40 and forming coil rack 4, product examine mechanism 3 for pair be mounted in material strip 40
On coil rack 4 detected, and, coil rack 4 cut off from material strip 40 after sensing and to the coil rack of excision 4
Carry out the categorised collection of non-defective unit and defective products.
Specifically, as shown in Figure 3, Figure 4, product examine mechanism 3 is used to examine including braced frame 30, in braced frame 30
Survey line ring framework 4 is that (testing agency includes video camera 31 directed downwardly of popping one's head in, camera shooting in this example for the testing agency of non-defective unit or defective products
Machine 31 is used to shoot the face shaping of coil rack 4, and the information of shooting is sent to control system, and control system judgement is examined
The coil rack 4 of survey is non-defective unit or defective products), in braced frame 30 for by the coil rack 4 of batch successively from
It is punched the punching mechanism to get off, the receiving mechanism for receiving the coil rack 4 that punching mechanism is punched on material strip 40, receives
Mechanism includes that the first reception box 331 for receiving non-defective unit and second for receiving defective products receives box 332；Product examine mechanism 3
Coil bone with the detection station detected for testing agency and for the punching station of punching mechanism punching, at detection station
Frame 4 is detected and moves to punching station followed by material strip 40 and be punched out.Another note: about non-defective unit and defective products and control system
Judge principle, the face shaping of the coil rack 4 of non-defective unit is set in the database of control system, what video camera 31 was shot
The face shaping of coil rack 4 is sent to control system, and control system is by the face shaping and database of the coil rack 4 of shooting
Interior face shaping is compared, if there is deviation, then determine it is unqualified, be defective products, if determining to close without deviation
Lattice are non-defective unit；Such as easily there is flash, lacks situations such as material in coil rack 4, then the appearance in appearance and database shot has
Deviation is then determined as defective products.
Punching mechanism has the blanking port being located at below punching station, and it is fixed that the first reception box 331 and second receive box 332
In braced frame 30, receiving mechanism further includes opposite the first passage 333 that Y can be slided along longitudinal direction of braced frame 30 and the
First driving mechanism q1 of two passages 334, the first passage 333 of driving and the sliding of the second passage 334, the first passage
333 and second passage 334 be used to for the non-defective unit and defective products that fall from blanking port being directed respectively into first and receive box 331 and the
Two receive box 332.Specifically, when punching mechanism punching is non-defective unit, then control system controls the first driving mechanism q1, makes the
One driving mechanism q1 drives the first passage 333 and the movement of the second passage 334, so that the entrance of the second passage 334 is separate
Blanking port, and dock the entrance of the first passage 333 with blanking port, the non-defective unit being punched in this way runs past the first passage
Enter first after 333 to receive in box 331；Similarly, when punching mechanism punching is defective products, then control system control first is driven
Motivation structure q1 makes the first driving mechanism q1 drive the first passage 333 and the movement of the second passage 334, so that the first passage
333 entrance docks the entrance of the second passage 334 with blanking port far from blanking port, and the defective products being punched in this way will
Enter second after the second passage 334 to receive in box 332.
In this example, punching mechanism includes die cutting die, and blanking die includes being located above and internal being embedded with the upper of formed punch 324
It mould 321 and is located below and the internal lower die 322 for being embedded with mold insert, driving upper mold 321 do the of blanking movement along the vertical direction
One driving device 323；Product examine mechanism 3 further includes having for recycling after being cut the material strip 40 for having cut off coil rack 4
Cut recovering mechanism；Cutting recovering mechanism includes the upper cutter 325 being set in upper mold 321, the lower cutter being embedded in lower die 322
326 and for the guiding recycling of material strip 40 after shearing upper cutter 325 and lower cutter 326 waste pipe 335.First driving
When device 323 drives upper mold 321 to move up and down, while it will drive the up and down motion of upper cutter 325, i.e. first driving device 323
Coil rack 4 can be punched by driving from material strip 40, the material strip 40 of no coil rack 4 can also be cut into small
Block, in order to recycle.The wrap-up for avoiding setting complicated is recycled in a manner of winding by scrap belt 40.Product examine mechanism 3 is also wrapped
Include the first material pulling mechanism for pulling material strip 40 to move between testing agency and punching mechanism, two lateral edges of material strip 40
Lateral X is successively uniformly placed with multiple drawings material hole, and the first material pulling mechanism includes positioned at two sides can transversely X be mobile first draws
Material nail 34, the second driving mechanism q2 that driving the first drawing material nail 34 moves along the vertical direction and transversely X is moved.
Further, as shown in Fig. 5, Fig. 6, Fig. 7, injecting mechanism 2 provides support including injection mold, for injection mold
Press table, injection mold include the dynamic model 22 that cover half 21 and opposite cover half 21 can open and close, and cover half 21 and dynamic model 22 wrap respectively
The fixed mold core 211 and mavable module core for including solid plate 210 and moving template 220, being embedded in solid plate 210 and moving template 220 respectively
221, the multiple first type chambers 212 and multiple that transversely X is sequentially distributed are respectively formed on fixed mold core 211 and mavable module core 221
In two type chamber 222(this example, the first type chamber 212 and second type chamber 222 is corresponding is provided with 12), multiple first type chambers
212 and multiple second type chambers 222 respectively correspond and be equipped with, injection mold have for material strip 40 enter entrance and for expecting
With 40 remove outlet, when dynamic model 22 move downward and with cover half 21 press, be formed between dynamic model 22 and cover half 21 for holding
Set the accommodating space of material strip 40；When the material strip 40 equipped with multiple terminals enters from entrance and moves to multiple ends on material strip 40
When son is respectively corresponded above multiple first type chambers 212, dynamic model 22 is moved downward to be closed with cover half 21, and multiple terminals are right respectively
Should be between multiple first type chambers 212 and multiple second type chambers 222 and material strip 40 is located in accommodating space, it is infused through injection mold
After moulding and cooling down, dynamic model 22 is moved upwards and is detached from cover half 21, and the material strip 40 equipped with coil rack 4 can be moved from exit
Out.The two sides of the fixed mold core 211 are formed with the first raised line block 213 that transversely X extends, and multiple first type chambers 212 are located at two sides
The first raised line block 213 between, mavable module core 221 is formed with the raised plate 223 that transversely X extends, positioned at 223 two sides of raised plate
And the second raised line block 224 that transversely X extends, multiple second type chambers 222 are located in raised plate 223, when dynamic model 22 and cover half
21 pressings, raised plate 223 are arranged between the first raised line block 213 of two sides, and the second raised line block 224 of two sides is located at two sides
The first raised line block 213 outside and be mutually clamped；When dynamic model 22 and cover half 21 press, two sides the first raised line block 213, fixed mold core
211, raised plate 223 is enclosed accommodating space, and material strip 40 is pressed on accommodating space；The end of first raised line block 213 of two sides
Portion is raised respectively and is formed with locating piece, and the lateral both ends X of mavable module core 221, which are respectively formed with, matches determining for setting with locating piece
Position step 225.
In this example, injecting mechanism 2 further includes the second material pulling mechanism for pulling material strip 40 to move；Two lateral edges of material strip 40
Lateral X is successively uniformly placed with multiple drawing material hole, and the second material pulling mechanism includes first support frame 231 with sliding rail 232, is used for
The second drawing material nail 234 for pulling material strip 40 mobile in the drawing material hole of insertion two sides, sliding are connected on sliding rail 232 and for frame
If the second driving device that the sliding rack 233 of the second drawing material nail 234, driving sliding rack 233 are slided along sliding rail 232, second draws material
The setting that nail 234 is slidable in the vertical direction is on sliding rack 233.After the sliding in place of sliding rack 233, by drawing material nail by one
The coil rack 4 that batch injection molding is completed is pulled out from injection mold, and the distal end of material strip 40 can move out the second bottom plate 243, thus
The drawing material Kong Yula material nail of 40 distal end of material strip is detached from, and is drawn material nail to return back to initial position at this point, sliding rack 233 can drive, is drawn
During material nail returns back to initial position, bottom can be forced and material nail is drawn gradually to move up by resistance, initial when moving to
Position can be inserted into another group of drawing material hole, draw material work so as to execute again.
In addition, injecting mechanism 2 further includes being located at injection mold inlet for material strip of the stable reception equipped with terminal
40 the first stabilizing mechanism exports second of the material strip 40 equipped with coil rack 4 for stablizing positioned at injection mold exit
Stabilizing mechanism；First stabilizing mechanism, the second stabilizing mechanism are respectively arranged on the middle part at 210 both ends of solid plate.First stabilizing mechanism
The first bottom plate 241, lid including being fixed on solid plate 210 close the first cover board 242 on the first bottom plate 241, are formed in the
The first stable channel between one bottom plate 241 and the first cover board 242.Second stabilizing mechanism includes being fixed on solid plate 210
The second bottom plate 243, lid close the second cover board 244, third cover board 245, the 4th cover board 246 on the second bottom plate 243, be formed in
Second bottom plate 243 and the second cover board 244, third cover board 245, the second stable channel between the 4th cover board 246, second stablize it is logical
The length in road is greater than the length of the first stable channel.
Further, as shown in Figure 8, Figure 9, material strip 40 is in web-like, and the one side of material strip 40 is attached with and blocks band
101, feeding machanism 1 includes the second support frame 11, the rotation of the material strip 40 for placing web-like on the second support frame 11
Disk, the wind-up roll 15(wind-up roll 15 for blocking band 101 that is used to wind being set on the second support frame 11 rotated are located at rotating disc
Top), driving wind-up roll 15 rotate driving motor 14, below the exit side of rotating disc for incude whether have material strip
40 inductor 17, between rack and injecting mechanism 2 and guide rack 190(guide close to 2 side of injecting mechanism
Roller 190 is arranged in guide rack 19), when driving motor 14 drives wind-up roll 15 to rotate, the winding of wind-up roll 15 is blocked band 101 and is drawn
Dynamic turn disc, material strip 40 can be brought out from rotating disc, and the material strip 40 being brought out is between rotating disc and guide rack 190
It is formed with breeze way 100.What rotating disc was slidable in the vertical direction is set on the second support frame 11, is provided on the second support frame 11
Run through the axle sleeve 12 of the second support frame 11 in the horizontal direction, the inner circumferential rotation of axle sleeve 12 is equipped with rotation axis 13, rotating disc and rotation
Axis 13 is fixedly connected, and feeding machanism 1 further includes the third drive that propeller shaft sleeve 12 moves up and down and then rotating disc is driven to move up and down
Dynamic device, third driving device include hydraulically extensible cylinder 18, and the telescopic rod 181 of hydraulically extensible cylinder is fixedly connected with (this with axle sleeve 12
In example, the second support frame 11 offers sliding slot 110 along the vertical direction, and axle sleeve 12 is slidable in the vertical direction in sliding slot 110).This
Outside, rotating disc includes positioned at the first disk 161 of two sides and the second disk 162, is connected to the first disk 161 and the second disk
Rotational Cylindrical 160 between 162, the first disk 161 are fixedly connected with Rotational Cylindrical 160, and the second disk 162 and Rotational Cylindrical 160 are removable
The connection unloaded.When upper web-like material strip 40, the second disk 162 is removed, is installed after material volume is put on by the second disk 162
In this example, after injecting mechanism 2 completes the molding of a batch of coil rack 4, breeze way 100 is then injection molding mechanism
Drawing material device in 2 pulls in the injection mold of injecting mechanism 2, to carry out the injection molding of the coil rack 4 of next group, and it is slow at this
After rushing the entrance injecting mechanism 2 of section 100, for material strip 40 not in contact induction device 17, controller then controls controller control driving motor
14 movements, make to block band 101 and continue to wind, so that material strip 40 be made to continue to be brought out, material strip 40 constantly rises to material strip 40 and sense
Device 17 is answered to contact, then controller control driving motor 14 stops working, and then stops continuing to draw material strip 40, at this point, rotating disc
40 length of material strip between guide rack 190, long enough, to form breeze way 100, again to prepare in 2 note of injecting mechanism
After the completion of modeling, breeze way 100 substitutes at once, acts repeatedly, keep material strip 40 in time and gradually supplied to injection molding
Mechanism 2.
In conclusion the continuous process system of the coil rack of the utility model, by feeding machanism, injecting mechanism with
And product examine mechanism is equipped with, and realizes by control system the product examine of automated production and the automation of coil rack, is kept away
Exempt to be molded manually in the prior art, a series of brought defects of artificial product examine, line can be provided significantly by making it possible to enterprise
The production efficiency of ring framework reduces cost of labor, product examine is automated, but also the product quality of coil rack has reliable guarantor
Card improves corporate image.
The utility model is described in detail above, its object is to allow the personage for being familiar with this field technology can be much of that
It solves the content of the utility model and is implemented, do not limit the protection scope of the present invention, it is all practical according to this
Equivalent change or modification made by novel Spirit Essence should all cover within the protection scope of the present utility model.
Claims (10)
1. a kind of continuous process system of coil rack, it is characterised in that: the production system have orthogonal transverse direction and
Longitudinal, the production system includes the feeding machanism for being transversely sequentially distributed and successively docking, injecting mechanism and product examine mechanism,
The production system further includes controlling the control system of the feeding machanism, injecting mechanism and the work of product examine mechanism, the confession
Material mechanism is used to supply the batch terminal that is mounted on material strip to the injecting mechanism, and the injecting mechanism is used for being mounted in material
The terminal injection molding colloid that takes simultaneously forms the coil rack, the product examine mechanism for pair the coil bone being mounted on material strip
Frame is detected, and, the coil rack cut off from material strip after sensing and to the coil rack of excision carry out non-defective unit and
The categorised collection of defective products.
2. the continuous process system of coil rack according to claim 1, it is characterised in that: the product examine mechanism includes branch
Support frame frame, in the braced frame for detecting testing agency that the coil rack is non-defective unit or defective products, being set to
In the braced frame for by the coil rack of batch successively be punched from the material strip punching mechanism to get off,
For receiving the receiving mechanism for the coil rack that the punching mechanism is punched, the receiving mechanism includes for receiving non-defective unit
First receive box and for receiving defective products second receive box；The product examine mechanism has to be detected for the testing agency
Detection station and punching station for punching mechanism punching, the coil rack at the detection station be detected heel
The punching station is moved to material strip to be punched out.
3. the continuous process system of coil rack according to claim 2, it is characterised in that: the punching mechanism has position
Blanking port below punching station, the first reception box and the second reception box are fixed in the braced frame, described to connect
Receiving mechanism further includes the first passage that the relatively described braced frame can be slided along longitudinal direction and the second passage, driving described the
First driving mechanism of one passage and the sliding of the second passage, first passage and the second passage are for will be from described
The non-defective unit and defective products that blanking port is fallen are directed respectively into described first and receive box and the second reception box.
4. the continuous process system of coil rack according to claim 2, it is characterised in that: the punching mechanism includes punching
Cut mold, the blanking die includes being located above and the internal upper mold for being embedded with formed punch and being located below and inside is embedded with mold insert
Lower die, the driving upper mold do the first driving device of blanking movement along the vertical direction；The product examine mechanism further includes useful
The cutting recovering mechanism recycled after being cut the material strip for having cut off coil rack；The cutting recovering mechanism includes being set to
Upper cutter in the upper mold, the lower cutter being embedded in the lower die and for by the material after upper cutter and lower cutter shearing
Waste pipe with guiding recycling.
5. the continuous process system of coil rack according to claim 2, it is characterised in that: the product examine mechanism further includes
The first material pulling mechanism for pulling the material strip to move between the testing agency and punching mechanism, the material strip
Two sides are transversely successively uniformly placed with multiple drawing material hole, and first material pulling mechanism includes being located at two sides to laterally move
The first drawing material nail, driving the first drawing material nail second driving mechanism for moving and transversely moving along the vertical direction.
6. the continuous process system of coil rack according to claim 1, it is characterised in that: the injecting mechanism includes note
Mould provides the press table of support for the injection mold, and the injection mold includes cover half and the relatively described cover half energy
The dynamic model enough opened and closed, the fixed half and moving half respectively include solid plate and moving template, are embedded respectively in the solid plate and dynamic model
Fixed mold core and mavable module core in plate are respectively formed with multiple first types being transversely sequentially distributed on the fixed mold core and mavable module core
Chamber and multiple second type chambers, multiple first type chambers and multiple second type chambers are respectively corresponded and are equipped with, the note
Mould have for material strip enter entrance and for material strip remove outlet, when the dynamic model move downward and with the cover half
Pressing, is formed with the accommodating space for accommodating the material strip between the dynamic model and the cover half.
7. the continuous process system of coil rack according to claim 6, it is characterised in that: the two sides shape of the fixed mold core
At there is the first raised line block extended transversely, multiple first type chambers are located between the first raised line block of two sides, the dynamic model
Benevolence be formed with the raised plate extended transversely, positioned at the raised plate two sides and the second raised line block for extending transversely, it is multiple
The second type chamber is located in the raised plate, and when the dynamic model and cover half press, the raised plate is arranged in the institute of two sides
It states between the first raised line block, the second raised line block of two sides is located at the outside of the first raised line block of two sides and mutually blocks
It connects；The end of the first raised line block of two sides is raised respectively and is formed with locating piece, the transverse ends difference of the mavable module core
It is formed with the positioning step that setting is matched with the locating piece.
8. the continuous process system of coil rack according to claim 6, it is characterised in that: the injecting mechanism further includes
The second material pulling mechanism for pulling material strip to move；The two sides of the material strip are transversely successively uniformly placed with multiple drawing material hole,
Second material pulling mechanism includes first support frame with sliding rail, for being inserted into pulling material strip shifting in the drawing material hole of two sides
The sliding rack of dynamic the second drawing material nail, sliding being connected on the sliding rail and for setting up the second drawing material nail drives institute
The second driving device that sliding rack is slided along the sliding rail is stated, the setting that the second drawing material nail is slidable in the vertical direction is described
On sliding rack.
9. the continuous process system of coil rack according to claim 1, it is characterised in that: the material strip is in web-like, and
The one side of the material strip, which is attached with, blocks band, and the feeding machanism includes the second support frame, is set on second support frame
The rotating disc of the material strip for placing web-like, rotation be set on second support frame for winding described block
The wind-up roll of band, the driving motor of the driving wind-up roll rotation are used to incude below the exit side of the rotating disc
Whether have the inductor of material strip, between second support frame and injecting mechanism and close to the injecting mechanism side
Guide rack block band described in the wind-up roll winding and described in pulling when the driving motor drives wind-up roll rotation
Turn disc, the material strip can be brought out from the rotating disc, and the material strip being brought out is in the rotating disc and institute
It states and is formed with breeze way between guide rack.
10. the continuous process system of coil rack according to claim 9, it is characterised in that: the rotating disc is vertically
Direction sliding is set on second support frame, is provided on second support frame in the horizontal direction through described second
The inner circumferential rotation of the axle sleeve of support, the axle sleeve is equipped with rotation axis, and the rotating disc is fixedly connected with the rotation axis, the confession
Material mechanism further includes the third driving device for driving the axle sleeve to move up and down and then the rotating disc being driven to move up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821073368.0U CN208497515U (en) | 2018-07-06 | 2018-07-06 | A kind of continuous process system of coil rack |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821073368.0U CN208497515U (en) | 2018-07-06 | 2018-07-06 | A kind of continuous process system of coil rack |
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| Publication Number | Publication Date |
|---|---|
| CN208497515U true CN208497515U (en) | 2019-02-15 |
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ID=65285134
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821073368.0U Expired - Fee Related CN208497515U (en) | 2018-07-06 | 2018-07-06 | A kind of continuous process system of coil rack |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208497515U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109049497A (en) * | 2018-07-06 | 2018-12-21 | 苏州泉奇电子科技有限公司 | A kind of continuous process system of coil rack |
-
2018
- 2018-07-06 CN CN201821073368.0U patent/CN208497515U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109049497A (en) * | 2018-07-06 | 2018-12-21 | 苏州泉奇电子科技有限公司 | A kind of continuous process system of coil rack |
| CN109049497B (en) * | 2018-07-06 | 2024-04-09 | 苏州泉奇电子科技有限公司 | Coil skeleton continuous production system |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190215 |