CN208488198U - A kind of the shift torque and gear size detecting device of box assembly of shifting gears - Google Patents
A kind of the shift torque and gear size detecting device of box assembly of shifting gears Download PDFInfo
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- CN208488198U CN208488198U CN201820893054.9U CN201820893054U CN208488198U CN 208488198 U CN208488198 U CN 208488198U CN 201820893054 U CN201820893054 U CN 201820893054U CN 208488198 U CN208488198 U CN 208488198U
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- 210000000078 claw Anatomy 0.000 claims abstract description 11
- 239000002184 metal Substances 0.000 claims abstract description 5
- 238000001514 detection method Methods 0.000 claims description 57
- 230000017105 transposition Effects 0.000 claims description 25
- 238000006073 displacement reaction Methods 0.000 claims description 14
- 230000004807 localization Effects 0.000 claims description 11
- 230000006835 compression Effects 0.000 claims description 9
- 238000007906 compression Methods 0.000 claims description 9
- 239000007787 solid Substances 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 230000007935 neutral effect Effects 0.000 description 3
- 230000001737 promoting effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000013523 data management Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
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Abstract
The utility model discloses the shift torques and gear size detecting device of a kind of box assembly of shifting gears, including cabinet, metal plate shield is fixedly connected at the top of the cabinet, and the bottom of cabinets cavity is fixedly connected with bottom plate, side at the top of the bottom plate is fixedly connected with four axis robot modules, the four axis robots module includes: four axis robots and clip claw assembly, the bottom of four axis robot is fixedly connected with clip claw assembly, the top of the bottom plate and be located at four axis robot modules side be fixedly connected with bar code scan component, the bar code scan component includes: code reader and bracket, code reader is fixedly connected at the top of the bracket；The problem of the utility model, the shift torque and gear size detecting device for solving shift box assembly reduce production efficiency and can not achieve automation, intelligence, the production of digitization, production stay in grade, assembly precision stable feature.
Description
Technical field
The utility model relates to auto-parts technical field, specially a kind of the shift torque and gear of box assembly of shifting gears
Size detecting device.
Background technique
Semi-automatic detection device of the existing equipment by the way of artificial loading and unloading, since detection project needs to be divided into more more
Equipment is repeatedly detected.Efficiency is extremely low, while with high costs.Semi-automatic detection device is complicated for operation, to personnel requirement technology
It is horizontal higher, it cuts long-time operation and is easy to produce fatigue, there are security risks.Test leakage size and shift torque easily occur simultaneously
The case where with OK product with NG product mixing, using full automatic detection mode, it can solve problem above, and largely liberate people
Power.
Traditional shift torque and gear size detecting device, greatly reduces production efficiency, and it is hidden cannot to release safety
Suffer from, creation data management can not be completed while reducing product quality, can not achieve automation, it is intelligent, digitization
Production produces stay in grade, the stable feature of assembly precision, while operating not easy enough, wastes a large amount of costs of labor, the time at
This, does not have very big promotional value, and very vast market prospect.
Utility model content
In view of the deficiencies of the prior art, the utility model provides the shift torque and gear size of a kind of box assembly of shifting gears
Detection device, the shift torque for solving shift box assembly reduce production efficiency with gear size detecting device and can not achieve
The problem of automation, intelligent, the production of digitization produce stay in grade, assembly precision stable feature.
In order to achieve the above object, the utility model is achieved by the following technical programs:
A kind of the shift torque and gear size detecting device of box assembly of shifting gears, including cabinet, the top of the cabinet are solid
Surely it is connected with metal plate shield, and the bottom of cabinets cavity is fixedly connected with bottom plate, the side at the top of the bottom plate is fixed to be connected
Four axis robot modules are connected to, the four axis robots module includes: four axis robots and clip claw assembly, four axis robot
Bottom be fixedly connected with clip claw assembly, the top of the bottom plate and side for being located at four axis robot modules is fixedly connected with item
Code scan components, the bar code scan component includes: code reader and bracket, is fixedly connected with code reader at the top of the bracket,
The other side at the top of the bottom plate is fixedly connected with detection feeding mechanism, and the detection feeding mechanism includes: feeding cylinder, positioning
Jig and size detection component fastener are fixedly connected with localization tool at the top of the size detection component fastener, and
The side of size detection component fastener is fixedly connected with feeding cylinder.
Preferably, the size detection component fastener include GT1, GT2, GT3, detection clamping cylinder, first detection connect
Contact block and the second detection contact block.
Preferably, shift mould group is fixedly connected at the top of the detection feeding mechanism, the shift mould group includes: first
Axis servomotor, clamping cylinder, the first torsion sensor, fork shift jig and compression bar fastener.
Preferably, the side of first axis servomotor is fixedly connected with clamping cylinder, and the bottom end of the first axis servomotor is solid
Surely it is connected with the first torsion sensor, the two sides of first torsion sensor bottom have been respectively fixedly connected with fork shift jig and pressure
Bar fastener.
Preferably, the top of the bottom plate and be located at detection feeding mechanism side be fixedly connected with transposition mould group, it is described
Transposition mould group includes: the second axis servomotor, displacement cylinder, the second torsion sensor and transposition jig.
Preferably, the side of second axis servomotor is fixedly connected with the second torsion sensor, and the second torsion senses
One end of device is fixedly connected with transposition jig, and the bottom end of second axis servomotor is fixedly connected with displacement cylinder.
Beneficial effect
The utility model provides the shift torque and gear size detecting device of a kind of box assembly of shifting gears.Having following has
Beneficial effect:
(1), the shift torque and gear size detecting device of the shift box assembly, includes: to sweep by bar code scan component
Code device and bracket is fixedly connected with code reader at the top of bracket, and the other side at the top of bottom plate is fixedly connected with detection feeding mechanism,
Detecting feeding mechanism includes: feeding cylinder, localization tool and size detection component fastener, the top of size detection component fastener
Portion is fixedly connected with localization tool, and the side of size detection component fastener is fixedly connected with feeding cylinder, this is practical new
Each process movement is supervised by the accurate cooperation of hardware and software and servo-system and torque detection, displacement in type production process
The precisely detection of sensor system is surveyed, the detection of the full-automatic intelligent of shift case drive range size and torque is realized, eliminates
The unstable risk of artificial detection, every assembly for completing a product can all automatically record associated production data, and upload in time
To the Production database of factory, accomplishes that production data can be spot-check at any time, be truly realized automation, intelligent, number
According to the production of change, stay in grade is produced, the stable feature of assembly precision, and meanwhile it is easy to operate, save a large amount of costs of labor, time
Cost has very big promotional value, and very vast market prospect.
(2), the shift torque and gear size detecting device of the shift box assembly, it is solid by the top for detecting feeding mechanism
Surely it is connected with shift mould group, shift mould group includes: the first axis servomotor, clamping cylinder, the first torsion sensor, fork shift jig and pressure
Bar fastener, the side of the first axis servomotor is fixedly connected with clamping cylinder, and the bottom end of the first axis servomotor is fixedly connected with
The two sides of one torsion sensor, the first torsion sensor bottom have been respectively fixedly connected with fork shift jig and compression bar fastener, this reality
With new technique use four shaft mechanical handle composite correlation jigs, axis servomotor be precisely controlled cooperation GT (displacement monitoring sensor),
Torsion sensor is aided with automatic barcode scanning technology and realizes automation and intelligentification production, production efficiency is greatly improved, it is hidden to release safety
Suffer from, completes creation data management while promoting product quality.
Detailed description of the invention
FIG. 1 is a schematic structural view of the utility model；
Fig. 2 is the cross-sectional view of the utility model body structure；
Fig. 3 is the structural schematic diagram of four axis robot module of the utility model；
Fig. 4 is the structural schematic diagram of the utility model bar code scan component；
Fig. 5 is the structural schematic diagram that the utility model detects feeding mechanism；
Fig. 6 is the structural schematic diagram of the utility model size detection component fastener；
Fig. 7 is the structural schematic diagram of the utility model shift mould group；
Fig. 8 is the structural schematic diagram of the utility model transposition mould group；
In figure: 1, cabinet；2, metal plate shield；3, bottom plate；4, four axis robot module；41, four axis robot；42, it presss from both sides
Claw assembly；5, bar code scan component；51, code reader；52, bracket；6, feeding mechanism is detected；61, feeding cylinder；62, positioning is controlled
Tool；63, size detection component fastener；631, GT1；632,GT2；633,GT3；634, clamping cylinder is detected；635, the first inspection
Survey contact block；636, the second detection contact block；7, shift mould group；71, the first axis servomotor；72, clamping cylinder；73, the first torsion
Sensor；74, fork shift jig；75, compression bar fastener；8, replace mould group；81, the second axis servomotor；82, displacement cylinder；83, second
Torsion sensor；84, replace jig.
Specific embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with embodiment, it is clear that described
Embodiment be only the utility model a part of the embodiment, instead of all the embodiments.Based on the reality in the utility model
Example is applied, all other embodiment obtained by those of ordinary skill in the art without making creative efforts all belongs to
In the range of the utility model protection.
As shown in figures 1-8, the utility model provides a kind of technical solution: a kind of the shift torque and gear of box assembly of shifting gears
Size detecting device, including cabinet 1, the top of cabinet 1 is fixedly connected with metal plate shield 2, and the bottom of 1 inner cavity of cabinet is solid
Surely it is connected with bottom plate 3, the side at 3 top of bottom plate is fixedly connected with four axis robot modules 4, and four axis robot modules 4 include: four
Axis robot 41 and clip claw assembly 42, the bottom of four axis robots 41 are fixedly connected with clip claw assembly 42, the top and position of bottom plate 3
It is fixedly connected with bar code scan component 5 in the side of four axis robot modules 4, bar code scan component 5 includes: code reader 51 and branch
Frame 52, the top of bracket 52 are fixedly connected with code reader 51, and the other side at 3 top of bottom plate is fixedly connected with detection feeding mechanism 6,
Detecting feeding mechanism 6 includes: feeding cylinder 61, localization tool 62 and size detection component fastener 63, and size detection component is tight
The top of firmware 63 is fixedly connected with localization tool 62, and the side of size detection component fastener 63 is fixedly connected with feeding
Cylinder 61, size detection component fastener 63 include GT1631, GT2632, GT3633, the detection detection of clamping cylinder 634, first
Contact block 635 and the second detection contact block 636, the top of detection feeding mechanism 6 are fixedly connected with shift mould group 7, mould group 7 of shifting gears
It include: the first axis servomotor 71, clamping cylinder 72, the first torsion sensor 73, fork shift jig 74 and compression bar fastener 75, first watches
The side for taking axis 71 is fixedly connected with clamping cylinder 72, and the bottom end of the first axis servomotor 71 is fixedly connected with the first torsion sensing
Device 73, the two sides of 73 bottom of the first torsion sensor have been respectively fixedly connected with fork shift jig 74 and compression bar fastener 75, bottom plate 3
Top and be located at detection feeding mechanism 6 side be fixedly connected with transposition mould group 8, transposition mould group 8 include: the second axis servomotor
81, displacement cylinder 82, the second torsion sensor 83 and transposition jig 84, the side of the second axis servomotor 81 is fixedly connected with the second torsion
Force snesor 83, and one end of the second torsion sensor 83 is fixedly connected with transposition jig 84, the bottom end of the second axis servomotor 81
It is fixedly connected with displacement cylinder 82.
In use, one, drive clip claw assembly 42 that will shift gears case from stream by four axis robots 41 by four axis robot modules 4
The clamping of waterline body jig carries out swepting slip code for product information input system database by bar code scan component 5, then will shift gears
Case is placed on localization tool 62 and (has pin positioning), and shift case is pushed to shift mould group 7 by the movement of feeding cylinder 61, clamps
Cylinder 72 acts, and compression bar fastener 75 compresses shift case, at this point, fork shift jig 74 is as clamping cylinder 72 acts simultaneously
It is inserted on the shift handle of shift case, carries out shift and prepare, the mould group 8 that then replaces acts, and the movement of displacement cylinder 82 pushes transposition
Jig 84 is inserted on the transposition handle of shift case, is carried out transposition and is prepared.
Two, 71 spinning movement of the first axis servomotor, the rotation of driving fork shift jig 74 drive shift handle real by fork shift jig 74
Now to the shift of shift case, shift 4 positions (being replaced by transposition jig 84) of case point are that first layer 1,2 is kept off respectively；The second layer 3,
4 gears；Third layer 5,6 is kept off, and the 4th layer of 7 gear, shift case initial position is neutral gear, in total four transpositions, 8 shifts, each
Shift, transposition during all shifted gears accordingly by torsion sensor, the torque that replaces detect, by 6-3 size detection component into
The corresponding size detection of row.
Three, after the completion of size detection, clamping cylinder 72 resets, and fork shift jig 74 is separated with shift case；Displacement cylinder 82
It resets, transposition jig 84 is separated with shift case；Feeding cylinder 61 resets, and shift case is sent back to upper discharge position, by four shaft mechanicals
Hand 41 drives clip claw assembly 42 to clamp shift case from localization tool 62 and puts back to auto instrument automatic needle press jig.
Four, the data of acquisition are carried out by Screening Treatment by software, finally will test as the result is shown and on display, and protect
It deposits to database, big data statistics is carried out, for instructing subsequent production.
Main technical point in the process: (GT1631, GT2632, GT3633, detection clamp size detection component fastener 63
Cylinder 634, first detects contact block 635, second and detects contact block 636, compact structure design, while making full use of space
The detection for realizing the same station of all position dimensions, when shift case is placed in localization tool 62 by four axis robot modules 4
Afterwards, shift case is pushed to shift mould group 7 by the movement of feeding cylinder 61, and clamping cylinder 72 acts, and compression bar fastener 75 will shift gears case
It compresses.Fork shift jig 74 carries out shift as clamping cylinder 72 acts while being inserted on the shift handle of shift case at this time
Prepare, the mould group 8 that then replaces acts, and the movement of displacement cylinder 82 pushes transposition jig 84 to be inserted in the shift transposition of case, on handle, does
Good transposition preparation detects clamping cylinder 634 at this time and moves at the same time, and pushes clamping shift to dial ball the first detection contact block 635 and (says
Bright attached drawing product is described), at this time with 71 spinning movement of the first axis servomotor, the rotation shift case shift of fork shift jig 74 is driven,
8 position dimensions that GT1631, GT2632 start to dial shift ball A are detected, and (neutral gear is initial position, GT1631 detection
One, three, five gear displacement scales, GT2632 detect two, four, six, neutral gear displacement scale), 8 gears need to carry out four transpositions,
Detected that (shift case is being placed into when transposition by position dimension of the GT3633 to the vertical direction of gear shifting pulling head B every time
When localization tool 62, gear shifting pulling head has pushed down the second detection contact block 636, and second detects contact block 636 for gear shifting pulling head
The coplanar conversion of size).
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, term " including ", " including " or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.
Claims (6)
1. a kind of the shift torque and gear size detecting device of box assembly of shifting gears, including cabinet (1), it is characterised in that: described
It is fixedly connected at the top of cabinet (1) metal plate shield (2), and the bottom of cabinet (1) inner cavity is fixedly connected with bottom plate (3),
Side at the top of the bottom plate (3) is fixedly connected with four axis robot modules (4), and the four axis robots module (4) includes: four
The bottom of axis robot (41) and clip claw assembly (42), four axis robot (41) is fixedly connected with clip claw assembly (42), institute
It states the top of bottom plate (3) and is fixedly connected with bar code scan component (5), the item positioned at the side of four axis robot modules (4)
Code scan components (5) include: code reader (51) and bracket (52), are fixedly connected with code reader at the top of the bracket (52)
(51), the other side at the top of the bottom plate (3) is fixedly connected with detection feeding mechanism (6), detection feeding mechanism (6) packet
It includes: feeding cylinder (61), localization tool (62) and size detection component fastener (63), the size detection component fastener
(63) it is fixedly connected at the top of localization tool (62), and the side of size detection component fastener (63) is fixedly connected with and send
Expect cylinder (61).
2. the shift torque and gear size detecting device of a kind of box assembly of shifting gears according to claim 1, feature exist
In the size detection component fastener (63) includes GT1 (631), GT2 (632), GT3 (633), detection clamping cylinder
(634), the first detection contact block (635) and the second detection contact block (636).
3. the shift torque and gear size detecting device of a kind of box assembly of shifting gears according to claim 1, feature exist
In being fixedly connected with shift mould group (7) at the top of the detection feeding mechanism (6), the shift mould group (7) includes: first to watch
Take axis (71), clamping cylinder (72), the first torsion sensor (73), fork shift jig (74) and compression bar fastener (75).
4. the shift torque and gear size detecting device of a kind of box assembly of shifting gears according to claim 3, feature exist
In the side of first axis servomotor (71) is fixedly connected with clamping cylinder (72), and the bottom end of the first axis servomotor (71) is solid
Surely it is connected with the first torsion sensor (73), the two sides of the first torsion sensor (73) bottom have been respectively fixedly connected with fork shift
Jig (74) and compression bar fastener (75).
5. the shift torque and gear size detecting device of a kind of box assembly of shifting gears according to claim 1, feature exist
In, the top of the bottom plate (3) and the side that is located at detection feeding mechanism (6) is fixedly connected with transposition mould group (8), the transposition
Mould group (8) includes: the second axis servomotor (81), displacement cylinder (82), the second torsion sensor (83) and transposition jig (84).
6. the shift torque and gear size detecting device of a kind of box assembly of shifting gears according to claim 5, feature exist
In the side of second axis servomotor (81) is fixedly connected with the second torsion sensor (83), and the second torsion sensor
(83) one end is fixedly connected with transposition jig (84), and the bottom end of second axis servomotor (81) is fixedly connected with displacement cylinder
(82)。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820893054.9U CN208488198U (en) | 2018-06-11 | 2018-06-11 | A kind of the shift torque and gear size detecting device of box assembly of shifting gears |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820893054.9U CN208488198U (en) | 2018-06-11 | 2018-06-11 | A kind of the shift torque and gear size detecting device of box assembly of shifting gears |
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| Publication Number | Publication Date |
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| CN208488198U true CN208488198U (en) | 2019-02-12 |
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| CN201820893054.9U Active CN208488198U (en) | 2018-06-11 | 2018-06-11 | A kind of the shift torque and gear size detecting device of box assembly of shifting gears |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111998898A (en) * | 2020-09-24 | 2020-11-27 | 重庆清研理工汽车检测服务有限公司 | Detection method for gear shifting device of manual transmission |
-
2018
- 2018-06-11 CN CN201820893054.9U patent/CN208488198U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111998898A (en) * | 2020-09-24 | 2020-11-27 | 重庆清研理工汽车检测服务有限公司 | Detection method for gear shifting device of manual transmission |
| CN111998898B (en) * | 2020-09-24 | 2022-03-25 | 重庆清研理工汽车检测服务有限公司 | Detection method for gear shifting device of manual transmission |
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| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 215000 No. 1875, Zhonghua Yuan West Road, Yushan Town, Kunshan City, Suzhou City, Jiangsu Province Patentee after: Suzhou mingyixin Intelligent Equipment Co.,Ltd. Address before: 215316 room 7, No. 1415, Shuixiu Road, Yushan Town, Kunshan City, Suzhou City, Jiangsu Province Patentee before: KUNSHAN MINGYIXIN INTELLIGENT EQUIPMENT Co.,Ltd. |
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| CP03 | Change of name, title or address |
Address after: 226300 East side of Jindu Road and south side of Chaoxia Road in Nantong High tech Industrial Development Zone, Nantong City, Jiangsu Province Patentee after: Mingyixin (Jiangsu) Intelligent Equipment Co.,Ltd. Country or region after: China Address before: 215000 No. 1875, Zhonghua Yuan West Road, Yushan Town, Kunshan City, Suzhou City, Jiangsu Province Patentee before: Suzhou mingyixin Intelligent Equipment Co.,Ltd. Country or region before: China |
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