CN208466881U - A kind of finished product machining production line of copper alloy wire - Google Patents
A kind of finished product machining production line of copper alloy wire Download PDFInfo
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- CN208466881U CN208466881U CN201820821921.8U CN201820821921U CN208466881U CN 208466881 U CN208466881 U CN 208466881U CN 201820821921 U CN201820821921 U CN 201820821921U CN 208466881 U CN208466881 U CN 208466881U
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Abstract
The utility model discloses a kind of finished product machining production lines of copper alloy wire, are related to metal wire rod processing technique field.The utility model includes the pay off rack being successively continuously arranged, wire drawing machine, online annealing equipment and admission machine, wherein, it is provided with micro peeling machine between pay off rack and wire drawing machine, between micro peeling machine and wire drawing machine, is respectively equipped with the first tension bracket, the second tension bracket between online annealing equipment and admission machine.The utility model is mainly used for can be achieved the defects of reducing processing cost while environmental protection, improving production efficiency, and can also remove wire surface wiping scuffing, substantially improves wire surface situation, improves wire surface quality.
Description
Technical field
The utility model relates to metal wire rod processing technique field, more specifically to a kind of copper alloy wire at
Product machining production line.
Background technique
Copper alloy wire in the process of production and processing, due to there are processing hardening, needing to carry out intermediate annealing, annealed
Cheng Zhong, surface can generate oxidative phenomena, and existing processing technology is mainly chemical treatment method, change by metallic microscopic surface
The selective dissolution effect in solvent is learned, to reach the oxide layer of removal wire surface.However chemical treating process discharge
Industrial wastewater contains heavy metal ion and residual acid, has a serious pollution to environment, and using chemical treating process there are low efficiency,
The defects of processing cost is high, meanwhile, traditional processing method is easy to appear process scratch, the problems such as scuffing, so that drawing in rear road
It is easy to appear peeling during system, can not be used as bus material.
Utility model content
Utility model technical problems to be solved
The purpose of the utility model is to overcome copper alloy wires in the prior art during processing, due to using
Chemical treating process and exist not environmentally, the deficiencies of low efficiency and processing cost are high, provide a kind of finished product of copper alloy wire
Machining production line reduces processing cost using the technical solution of the utility model while, it can be achieved that environmentally friendly, improve production effect
Rate, and wire surface can also be removed and wipe the defects of scratching, wire surface situation is substantially improved, wire surface quality is improved.
Technical solution
In order to achieve the above objectives, technical solution provided by the utility model are as follows:
A kind of finished product machining production line of the copper alloy wire of the utility model, including be successively continuously arranged pay off rack,
Wire drawing machine, online annealing equipment and admission machine, wherein micro peeling machine is provided between the pay off rack and wire drawing machine, it is described
Between micro peeling machine and wire drawing machine, the first tension bracket, the second tension bracket are respectively equipped between online annealing equipment and admission machine.
It further says, the micro peeling machine includes straightening-wheel, mould bases and the drawing set gradually along wire rod direction of feed
Pull out wheel, wherein be disposed at least three integrally formed diaphragm capsules along wire rod direction of feed in the mould bases, wherein extremely
Drawing die set is set in a few diaphragm capsule, setting plane skin mold at least two diaphragm capsules, and at first of wire rod direction of feed
Drawing die set is set in diaphragm capsule.
It further says, sets gradually along wire rod direction of feed that there are four integrally formed diaphragm capsules in the mould bases, and
Setting Drawing die set, plane skin mold, plane skin mold and Drawing die set are respectively corresponded in four integrally formed diaphragm capsules.
It further says, the Drawing die set, the die hole aperture for digging skin mold, plane skin mold and Drawing die set are successively passed
Subtract.
It further says, the contracting silk amount of the Drawing die set in first diaphragm capsule is 0.15mm, is located at intermediate two moulds
The plane silk amount of plane skin mold in box is 0.015-0.025mm, and the contracting silk amount of the Drawing die set in the 4th diaphragm capsule is
0.05-0.10mm。
Further say, the online annealing equipment include inlet wire wheel, walk line wheel, preheating wheel, steam chest, cooling water tank and
Line wheel out.
Further say, first tension bracket closely micro peeling machine rear side setting.
It further says, multiple guide wheels is additionally provided on the production line.
Beneficial effect
Using technical solution provided by the utility model, compared with prior art, have the following beneficial effects:
(1) the finished product machining production line of a kind of copper alloy wire of the utility model, between pay off rack and wire drawing machine
Micro peeling machine is set, does not carry out the wire rod of pickling processes by using the processing of micro peeling technique, wire surface is scraped
It cuts, wire surface is had also been removed while removing the oxide layer of wire surface and wipes the defects of scratching, promotes wire rod surface quality, from
And surface quality height is obtained, plasticity is good, the high copper alloy wire of conductivity, and compared with original peeling technique, scraping amount is few for this,
Waste material processing cost can be reduced；This neither generates industrial wastewater compared with original acid cleaning process, and there are no pollution to the environment,
There is no pickling losses, realize the purpose of environmental protection simultaneously and have saved waste water treatment expense, therefore, micro stripping in the utility model
The setting of skin machine can be achieved to reduce processing cost while environmental protection, improve production efficiency, and can also remove wire surface and wipe scuffing
The defects of, wire surface situation is substantially improved, wire surface quality is improved.
(2) the finished product machining production line of a kind of copper alloy wire of the utility model, interior at least three be arranged of mould bases
Diaphragm capsule is integrally formed structures design, can effectively improve Drawing die set, plane skin mold, the die hole for digging skin mold and Drawing die set
The registration accuracy of central axes, in addition, Drawing die set is arranged in first diaphragm capsule of wire rod direction of feed can play wire rod
The effect of alignment, and Drawing die set is arranged in other diaphragm capsules of wire rod direction of feed can play alignment and amendment plane to wire rod
The effect of screw thread improves plane bark effect, in addition, setting plane skin mold can be right at least two diaphragm capsules of wire rod direction of feed
Wire rod plays the role of adjustable cast iron planes, improves wire surface quality.
(3) the finished product machining production line of a kind of copper alloy wire of the utility model, in mould bases four one of setting at
Drawing die set is arranged wherein being located in the diaphragm capsule of two sides in the diaphragm capsule of type, is located in the middle setting plane skin mold in diaphragm capsule, and draw
Mold, the die hole aperture for digging skin mold, plane skin mold and Drawing die set are successively successively decreased, it is therefore an objective to improve the surface processing essence of wire rod
Degree, detailed process are as follows: after wire rod enters in mould bases, first pass through Drawing die set and be straightened, to more preferably carry out subsequent twice plane
Skin work, the setting of intermediate twice plane skin mold so that can utmostly be reduced again while meeting and digging bark effect dig skin at
This, and then, is straightened using Drawing die set and is corrected plane screw thread, to preferably complete subsequent production line to be processed.
In addition, applicant gropes by long term production, finally found that: the contracting silk amount of the Drawing die set in first diaphragm capsule is
The plane silk amount of 0.15mm, the plane skin mold in intermediate two diaphragm capsules are 0.015-0.025mm, are located in the 4th diaphragm capsule
Drawing die set contracting silk amount be 0.05-0.10mm, most useful for production and application.
(4) the finished product machining production line of a kind of copper alloy wire of the utility model, reasonable in design, principle letter
It is single, convenient for promoting the use of.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the finished product machining production line of copper alloy wire of the utility model；
Fig. 2 is the structural schematic diagram of micro peeling machine in the utility model.
Label declaration in schematic diagram:
1, draw drum；2, pay off rack；3, micro peeling machine；4, the first tension bracket；5, wire drawing machine；6, online annealing equipment；
7, the second tension bracket；8, admission machine；9, wire rod；
31, straightening-wheel；32, mould bases；33, diaphragm capsule；34, drawing wheel.
Specific embodiment
For the content for further appreciating that the utility model, the utility model is described in detail in conjunction with attached drawing.
Embodiment 1
The finished product machining production line of a kind of copper alloy wire of the present embodiment combined with Figure 1 and Figure 2, as shown in Figure 1, including
Pay off rack 2, wire drawing machine 5, online annealing equipment 6 and the admission machine 8 being successively continuously arranged, wherein pay off rack 2 and wire drawing machine 5 it
Between be provided with micro peeling machine 3, set respectively between micro peeling machine 3 and wire drawing machine 5, between online annealing equipment 6 and admission machine 8
Have the first tension bracket 4, the second tension bracket 7, in the present embodiment the first tension bracket 4 closely micro peeling machine 3 rear side setting, with contracting
The space occupied of small the entire production line is additionally provided with multiple guide wheels on the production line, and guide wheel can play fixed and guiding function,
Be conducive to the operation of wire rod 9.It should be understood that micro peeling machine is arranged in the utility model between pay off rack 2 and wire drawing machine 5
3, it does not carry out the wire rod 9 of pickling processes by using the processing of micro peeling technique, scraping is carried out to 9 surface of wire rod, removes wire rod 9
9 surface of wire rod is had also been removed while the oxide layer on surface and wipes the defects of scratching, and 9 surface quality of wire rod is promoted, to obtain table
Face quality is high, and plasticity is good, the high copper alloy wire of conductivity, and compared with original peeling technique, scraping amount is few for this, can reduce useless
Expect processing cost；This neither generates industrial wastewater compared with original acid cleaning process, and there are no pollution to the environment, and also there is no acid
Loss is washed, realize the purpose of environmental protection simultaneously and has saved waste water treatment expense, in addition, being removed during acid cleaning process
It the operation such as transports, sling, colliding with so that the side wall of wire rod 9 and descaling bath inevitably exists, cause the defects of wiping scuffing, and then in Hou Dao
It is easy to appear peeling in pulling process, can not be used as bus material, simultaneously as acid cleaning process is from other techniques positioned at different
Workshop, so that production efficiency is low, and the surface oxide layer removed during acid cleaning process can not carry out recycling and reusing, so that plus
Work is at high cost, and can solve above-mentioned existing technical problem very well using micro peeling technique.Therefore, in the utility model
The setting of micro peeling machine 3 can be achieved to reduce processing cost while environmental protection, improve production efficiency, and can also remove 9 table of wire rod
The defects of scratching, is wiped in face, substantially improves 9 surface appearance of wire rod, improves 9 surface quality of wire rod.
As shown in Fig. 2, micro peeling machine 3 includes the straightening-wheel 31 set gradually along 9 direction of feed of wire rod, mould bases 32 and draws
Pull out wheel 34, wherein be disposed at least three integrally formed diaphragm capsules 33 along 9 direction of feed of wire rod in mould bases 32, wherein extremely
Drawing die set is set in a few diaphragm capsule 33, setting plane skin mold at least two diaphragm capsules 33, and the of 9 direction of feed of wire rod
Drawing die set is set in one diaphragm capsule 33.It should be understood that at least three diaphragm capsules being arranged in mould bases 32 in the utility model
33 are integrally formed structures design, and Drawing die set, plane skin mold, the die hole central axes for digging skin mold and Drawing die set can be improved
Registration accuracy, in addition, in first diaphragm capsule 33 of 9 direction of feed of wire rod be arranged Drawing die set school can be played to wire rod 9
Straight effect, and Drawing die set is arranged in other diaphragm capsules 33 of 9 direction of feed of wire rod can play alignment and amendment to wire rod 9
The effect of screw thread is dug, plane bark effect is improved, in addition, the setting plane skin mold at least two diaphragm capsules 33 of 9 direction of feed of wire rod
It can play the role of adjustable cast iron planes to wire rod 9, improve 9 surface quality of wire rod.
Specifically in the present embodiment, as shown in Fig. 2, mould bases 32 in along 9 direction of feed of wire rod set gradually there are four one
Molding diaphragm capsule 33, and respectively corresponded in four integrally formed diaphragm capsules 33 setting Drawing die set, plane skin mold, plane skin mold and
Drawing die set, the Drawing die set, the die hole aperture for digging skin mold, plane skin mold and Drawing die set are successively successively decreased, and are located at first
The contracting silk amount of Drawing die set in a diaphragm capsule 33 is 0.15mm, and the plane silk amount of the plane skin mold in intermediate two diaphragm capsules 33 is equal
For 0.015-0.025mm, the contracting silk amount of the Drawing die set in the 4th diaphragm capsule 33 is 0.05-0.10mm.It needs to illustrate
It is: four integrally formed diaphragm capsules 33 is set in mould bases 32 in the utility model, is drawn wherein being located at setting in the diaphragm capsule 33 of two sides
Molding jig is located in the middle setting plane skin mold in diaphragm capsule 33, and Drawing die set, plane skin mold, plane skin mold and Drawing die set
Die hole aperture successively successively decrease, it is therefore an objective to improve the surface processing accuracy of wire rod 9, detailed process are as follows: wire rod 9 enter mould bases 32 in
Afterwards, it first passes through Drawing die set to be straightened, to more preferably carry out subsequent twice plane skin work, the setting of intermediate twice plane skin mold
It is and then carried out using Drawing die set so that can utmostly reduce plane skin cost again while meeting and digging bark effect
Alignment and amendment plane screw thread, to preferably complete subsequent production line to be processed.It should be further noted that: the utility model
Middle applicant gropes by long term production, finally found that: the contracting silk amount of the Drawing die set in first diaphragm capsule 33 is
The plane silk amount of 0.15mm, the plane skin mold in intermediate two diaphragm capsules 33 are 0.015-0.025mm, are located at the 4th diaphragm capsule
The contracting silk amount of Drawing die set in 33 is 0.05-0.10mm, most useful for production and application.
Specific in actual production process, above-mentioned Drawing die set, plane skin mold, plane skin mold and Drawing die set are directed to φ
The wire rod 9 of 3.0mm, die hole aperture are followed successively by 2.85mm, 2.825-2.835mm, 2.8-2.82mm, 2.7-2.77mm；It is above-mentioned
Drawing die set, plane skin mold, plane skin mold and Drawing die set are directed to the wire rod 9 of φ 5.6mm, and die hole aperture is followed successively by
5.45mm,5.425-5.435mm,5.4-5.42mm,5.3-5.37mm；Above-mentioned Drawing die set, plane skin mold, plane skin mold and drawing
Molding jig is directed to the wire rod 9 of φ 8.5mm, and die hole aperture is followed successively by 8.35mm, 8.325-8.335mm, 8.3-8.32mm, 8.2-
8.27mm.It should be understood that the wire rod 9 of φ 3.0mm, φ 5.6mm and φ 8.5mm are that copper alloy wire workshop is the most frequently used
Three kinds of inlet wire sizes.
Specifically in the present embodiment, online annealing equipment 6 includes inlet wire wheel, walks line wheel, preheating wheel, steam chest, cooling water
Case and out line wheel.Wire rod 9 successively passes through inlet wire wheel, walks line wheel, preheating wheel, steam chest and cooling water tank, finally defeated by going out line wheel
Out.The convenient stabilization of online annealing equipment operation in the utility model, so that the physical property uniformity of wire rod 9 is strong.
The finished product machining production line of the copper alloy wire is specific as follows: will not carry out the wire rod 9 of pickling processes by pay off rack 2
On draw drum 1 carry out unwrapping wire, carry out micro peeling technique into micro peeling machine 3, remove the oxide layer and wiping on 9 surface of wire rod
It scratches, after the first tension bracket 4 adjusts inlet wire speed, required for being drawn by wire drawing machine 5 and the processing of online annealing equipment 6
Copper alloy wire, again pass by the second tension bracket 7 adjust inlet wire speed, finally by 8 clot take-up of admission machine.
Schematically the utility model and embodiments thereof are described above, description is not limiting, attached drawing
Shown in be also one of the embodiments of the present invention, actual structure is not limited to this.So if this field
Those of ordinary skill enlightened by it, without deviating from the purpose of the present invention, not inventively design
Frame mode similar with the technical solution and embodiment, all should belong to the protection range of the utility model.
Claims (7)
1. a kind of finished product machining production line of copper alloy wire, it is characterised in that: including be successively continuously arranged pay off rack (2),
Wire drawing machine (5), online annealing equipment (6) and admission machine (8), wherein be provided between the pay off rack (2) and wire drawing machine (5)
Micro peeling machine (3), between the micro peeling machine (3) and wire drawing machine (5), between online annealing equipment (6) and admission machine (8)
It is respectively equipped with the first tension bracket (4), the second tension bracket (7)；
Wherein:
The micro peeling machine (3) includes straightening-wheel (31), mould bases (32) and the drawing set gradually along wire rod (9) direction of feed
It takes turns (34), wherein be disposed at least three integrally formed diaphragm capsules along wire rod (9) direction of feed in the mould bases (32)
(33), wherein Drawing die set is set at least one diaphragm capsule (33), setting plane skin mold at least two diaphragm capsules (33), and
Drawing die set is set in first diaphragm capsule (33) of wire rod (9) direction of feed.
2. a kind of finished product machining production line of copper alloy wire according to claim 1, it is characterised in that: the mould bases
(32) it is set gradually along wire rod (9) direction of feed there are four integrally formed diaphragm capsule (33) in, and four integrally formed diaphragm capsules
(33) setting Drawing die set, plane skin mold, plane skin mold and Drawing die set are respectively corresponded in.
3. a kind of finished product machining production line of copper alloy wire according to claim 2, it is characterised in that: the drawing mould
Tool, the die hole aperture for digging skin mold, plane skin mold and Drawing die set are successively successively decreased.
4. a kind of finished product machining production line of copper alloy wire according to claim 3, it is characterised in that: be located at first
The contracting silk amount of Drawing die set in diaphragm capsule (33) is 0.15mm, is located at the plane silk amount of the plane skin mold in intermediate two diaphragm capsules (33)
It is 0.015-0.025mm, the contracting silk amount for being located at the Drawing die set in the 4th diaphragm capsule (33) is 0.05-0.10mm.
5. a kind of finished product machining production line of copper alloy wire according to claim 1, it is characterised in that: described to move back online
Fiery equipment (6) includes inlet wire wheel, walks line wheel, preheating wheel, steam chest, cooling water tank and line wheel out.
6. a kind of finished product machining production line of copper alloy wire according to claim 1, it is characterised in that: described first
Power frame (4) closely micro peeling machine (3) rear side setting.
7. a kind of finished product machining production line of copper alloy wire according to claim 1, it is characterised in that: on the production line
It is additionally provided with multiple guide wheels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820821921.8U CN208466881U (en) | 2018-05-30 | 2018-05-30 | A kind of finished product machining production line of copper alloy wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820821921.8U CN208466881U (en) | 2018-05-30 | 2018-05-30 | A kind of finished product machining production line of copper alloy wire |
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| Publication Number | Publication Date |
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| CN208466881U true CN208466881U (en) | 2019-02-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820821921.8U Active CN208466881U (en) | 2018-05-30 | 2018-05-30 | A kind of finished product machining production line of copper alloy wire |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110202022A (en) * | 2019-05-15 | 2019-09-06 | 安徽环新集团有限公司 | Wire stripping pre-treatment production line and method for piston ring |
| CN111451307A (en) * | 2020-04-14 | 2020-07-28 | 江苏鑫立强机械科技有限公司 | Double-end of continuous annealing is two receives wire drawing machine |
-
2018
- 2018-05-30 CN CN201820821921.8U patent/CN208466881U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110202022A (en) * | 2019-05-15 | 2019-09-06 | 安徽环新集团有限公司 | Wire stripping pre-treatment production line and method for piston ring |
| CN111451307A (en) * | 2020-04-14 | 2020-07-28 | 江苏鑫立强机械科技有限公司 | Double-end of continuous annealing is two receives wire drawing machine |
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