CN208466304U - A kind of automatic powder spraying system - Google Patents
A kind of automatic powder spraying system Download PDFInfo
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- CN208466304U CN208466304U CN201820347745.9U CN201820347745U CN208466304U CN 208466304 U CN208466304 U CN 208466304U CN 201820347745 U CN201820347745 U CN 201820347745U CN 208466304 U CN208466304 U CN 208466304U
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- powder spraying
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model relates to a kind of automatic powder spraying systems, comprising: automatic control box；Powder spraying chamber；Dust unit；Powder supply unit: it is set to outside powder spraying chamber, and it is connect with automatic control box, including powder bucket, powder transmitter and air-introduced machine, powder bucket is set on the bottom plate of semiclosed operating room, air-introduced machine is fixed on outside the side wall of semiclosed operating room, powder transmitter is fixed on the main wall inner surface of semiclosed operating room, between powder bucket and air-introduced machine, delivery pipe is equipped between air-introduced machine and powder transmitter, powder transmitter is connect by powder hose with powder spraying gun head；Powder recovery unit: being set to outside powder spraying chamber, and including cyclone separator and the filter being attached thereto, cyclone separator is connect with powder spraying chamber pedestal, and powder recovery channel is equipped between cyclone separator and powder transmitter.Compared with prior art, the utility model has the advantages that improve operating efficiency, reduces labor intensity, high efficiency Powder Recovery recycling.
Description
Technical field
The utility model relates to spray equipment technical fields, more particularly, to a kind of automatic powder spraying system.
Background technique
In the process of certain metal products, particularly with aluminum profile, in order to meet the color requirement of product, and protect
The quality for demonstrate,proving surface needs to carry out powder injection process to the surface of aluminum profile mostly.
Powder injection process is also named powder coating, that is, allows powder to be attached on workpiece, drying after dusting, solidification
Film can be formed in workpiece surface.At present in domestic spraying operation, manual work, i.e. staff are still used mostly
Hand takes spray gun, carries out hand spray to workpiece in spray room, this to operate the consistency that not can guarantee workpiece quality, and Yi Yinren
For fault cause damage of product or it is unqualified the problems such as, production efficiency is extremely low；In addition, body of this operation mode to staff
Body health also has a certain impact.
Existing Some Enterprises carry out powder injection process, but easy dusting device automation using easy dusting device at present
Degree is low, can not all carry out preferably automation control for intensity, the blowing amount etc. of operation of dusting；In addition, making for dusting
Powder recycling and reusing after industry, often also will be by manually being recycled, and manual recovery can not accomplish automated continuous operation,
And exist and clear up the problems such as not thorough enough, this increases time cost and people for the enterprise with mass production task
Work cost.
Utility model content
The purpose of this utility model is exactly to provide a kind of automatic powder spraying to overcome the problems of the above-mentioned prior art
System.
The purpose of this utility model can be achieved through the following technical solutions:
Compared with prior art, the utility model has the advantage that
A kind of automatic powder spraying system, comprising:
Automatic control box；
Powder spraying chamber: connecting with automatic control box, including powder spraying chamber ontology and powder spraying chamber pedestal；
Dust unit: being set to outside powder spraying chamber, and connect with automatic control box, including support frame, elevating mechanism and podwer gun
Head, the powder spraying gun head are fixed on elevating mechanism, and the elevating mechanism is connect with support frame；
Powder supply unit: it is set to outside powder spraying chamber, and is connect with automatic control box, including powder bucket, powder transmitter and air inducing
Machine, the powder supply unit are semiclosed operation cell structure, and the powder bucket is set on the bottom plate of semiclosed operating room, described
Air-introduced machine be fixed on outside the side wall of semiclosed operating room, the powder transmitter is fixed on the main wall of semiclosed operating room
Inner surface between the powder bucket and air-introduced machine, is equipped with delivery pipe, the powder hair between air-introduced machine and powder transmitter
Emitter is connect by powder hose with powder spraying gun head；
Powder recovery unit: being set to outside powder spraying chamber, including cyclone separator and the filter being attached thereto, the whirlwind
Separator is connect with powder spraying chamber pedestal, and powder recovery channel is equipped between the cyclone separator and powder transmitter.
Preferably, the powder bucket is handstand pyramidal structure.
Preferably, the powder supply unit is additionally provided with the powder charging basket support of U-shaped hardened structure, the side plate of the powder charging basket support
And backboard bottom is equipped with the pulley for horizontal sliding, the side side plate of the powder charging basket support is equipped with for being fixed on powder supply unit
Inner wall fixing end.
Preferably, the inner wall of the powder supply unit be equipped with fixing end match to accessory, fixing end is magnet, right
Accessory is electromagnet.
Preferably, the bung hole of the powder bucket is surrounded by three jags of distribution in equilateral triangle, and three prominent
Outlet is fixed by screws in powder charging basket support.
Preferably, powder transmitter is equipped with spray gun, storage powder tank and powder leakage pipe, spray gun and is fixed on the inside of powder transmitter,
Spray gun is connect with air-introduced machine by delivery pipe, and storage powder tank is fixed on the bottom inside of powder transmitter, and powder leakage pipe is fixed on powder
The bottom outside of transmitter, the bottom surface of storage powder tank are equipped with outlet, and conducting switch, the powder are equipped between powder leakage pipe and outlet
When bucket bracket is located at below powder transmitter, conducting switch is in an open state, and the powder charging basket support is fixed on powder supply unit
When inner wall, conducting switch is in off state.
Preferably, the cyclone separator includes air inlet and outlet and powder outlet, the air inlet and spray room
It is equipped with separator intake stack between pedestal, separator wind pipe is equipped between the air outlet and filter, it is described
Powder outlet is equipped with separator powder collecting bucket, and powder recovery channel is equipped between the separator powder collecting bucket and powder transmitter；It is described
Filter be equipped with filter powder collecting bucket, exhaust fan and air outlet.
Preferably, the powder supply unit is additionally provided with exhausting duct, and the exhausting duct is connected to separator wind pipe.
Preferably, the powder spraying chamber pedestal is equipped with mesh screen, collection powder case and air blower, the bottom of the mesh screen and powder spraying chamber
Plate flexible connection, collection powder case are set to mesh screen bottom, and one end of the air blower is connect with powder case is collected, the other end and separator into
Air piping connection.
Preferably, the unit that dusts is additionally provided with rectangle sliding slot, and the bottom of the support frame is equipped in rectangle
The mobile pulley that sliding slot slides back and forth, the top of mobile pulley are equipped with the movable buckle for fixing shift position.
Compared with prior art, the utility model has the advantage that
One, all operationss of the automatic powder spraying system of the utility model are controlled by automatic control box, instead of tradition
Manually dust operation mode, improve operating efficiency, reduce labor intensity, and will not damage to staff；
Two, the powder spraying gun head of the unit that dusts of the utility model is entered in powder spraying chamber by groove depth of dusting, and passes through elevator
Structure is moved back and forth up and down in the short transverse of support frame, and it is uniform to improve the spray efficiency of workpiece and spraying in powder spraying chamber
Degree, further improves the coating quality of workpiece；
Three, the powder supply unit of the utility model can be by the effect of powder bucket and air-introduced machine, and to dust, unit provides powder,
Powder bucket is handstand pyramidal structure, and the design of taper is conducive to the fluidisation of pulvis, when delivery pipe carries out extraction powder, Bu Huizao
At the waste of powder；
Four, the powder supply unit of the utility model can also carry out powder recycling and reusing in addition to powder supply, by powder spraying chamber pedestal
The extra powder that mesh screen obtains is recycled by separator intake stack, and the powder of recycling can fall into the separation of cyclone separator
In device powder collecting bucket, the powder in separator powder collecting bucket can be returned again to by powder recovery channel to the powder transmitter of powder supply unit
In stored；When powder charging basket support is moved to below powder transmitter, conducting switch setting is in an open state, powder hair
The recycling powder stored in emitter can flow into the powder bucket of handstand taper, that is, be ready for use next time；Filter is same
It equipped with filter powder collecting bucket, is fallen into filter powder collecting bucket and is collected by the powder that filtration obtains, in case subsequent
It recycles；
Five, the powder bucket of the utility model is fixed by screws in powder charging basket support, to carry out colour changing powder, is only needed
Screw is unloaded, original powder charging basket is replaced with to the powder bucket for holding new color powder, replacement work is convenient and efficient, and avoids
Color mixes the influence to effect of dusting；
Six, the powder supply unit of the utility model and cyclone separator and filter are interconnected, and can pass through compressed air
The cleaning of integral device after principle realization is dusted, the extra powder obtained after cleaning, which is reserved into powder bucket, to carry out clearly
Reason, the completely new work of dusting of the powder progress of other i.e. replaceable colors after cleaning, so that cleaning and replacement are more thoroughly and square
Just.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of automatic powder spraying system；
Fig. 2 is a kind of operation principle schematic diagram of automatic powder spraying system；
Fig. 3 is the structural schematic diagram of powder supply unit in the utility model；
Fig. 4 is the structural front view of the powder bucket of powder supply unit in the utility model；
Fig. 5 is the structure top view of the powder bucket of powder supply unit in the utility model；
In Fig. 1, Fig. 2 shown in label:
1, powder spraying chamber, 2, powder supply unit, 3, automatic control box, 4, cyclone separator, 5, dust unit, 6, powder spraying gun head,
7, discharge workbench, 8, feeding work platform, 9, filter, 10, exhausting duct, 11, powder spraying chamber pedestal, 12, dust slot, 41,
Separator intake stack, 42, separator wind pipe, 43, powder recovery channel, 61, powder hose；
In Fig. 3, Fig. 4, Fig. 5 shown in label:
2, powder supply unit, 3, automatic control box, 21, powder bucket, 22, powder transmitter, 23, air-introduced machine, 24, powder leakage pipe,
25, jag, 26, powder charging basket support, 27, fixing end, 28, pulley, 29, delivery pipe, 251, screw.
Specific embodiment
The utility model is described in detail in the following with reference to the drawings and specific embodiments.
Embodiment
The utility model relates to a kind of automatic powder spraying systems, including powder spraying chamber 1, the unit 5 that dusts, automatic control box 3, powder supply
Unit 2, powder recovery unit, discharging workbench 7 and feeding work platform 8.Powder spraying chamber 1, the unit 5 that dusts, powder supply unit 2 divide
It is not connect with automatic control box 3.
Powder spraying chamber 1 is set between discharging workbench 7 and feeding work platform 8, including powder spraying chamber ontology and powder spraying chamber bottom
Seat 11, the side plate of powder spraying chamber ontology are equipped with the slot 12 that dusts, and the interior of powder spraying chamber 1 is equipped with workpiece and transports rail；Powder spraying chamber pedestal 11 is equipped with
Mesh screen, collection powder case and air blower, mesh screen are flexibly connected with the bottom plate in powder spraying chamber 1, and the powder for falling after dusting carries out
Recycling screening, collection powder case are set to mesh screen bottom, recyclable powder are collected, and one end of collection powder case is connect with air blower, lead to
The air inducing effect for crossing air blower, recyclable powder is carried out.
The unit 5 that dusts is set to outside powder spraying chamber 1, and is connect with automatic control box 3, and the unit 5 that dusts includes support frame, elevator
Structure, powder spraying gun head 6 and rectangle sliding slot, powder spraying gun head 6 are fixed on elevating mechanism, and elevating mechanism is connect with support frame, support frame
Bottom be equipped with mobile pulley for sliding back and forth in rectangle sliding slot, the top of mobile pulley is equipped with for fixing mobile pulley
The movable buckle of shift position.
Powder supply unit 2 is set to outside powder spraying chamber 1, including powder bucket 21, powder transmitter 22, air-introduced machine 23 and powder charging basket support
26.Powder supply unit 2 is semiclosed operation cell structure, and powder charging basket support 26 is set on the bottom plate of semiclosed operating room, powder bucket 21
In powder charging basket support 26, air-introduced machine 23 is fixed on outside the side wall of semiclosed operating room, and powder transmitter 22 is fixed on half
The main wall inner surface of " locked in " operation room, is equipped with delivery pipe 29 between air-introduced machine 23 and powder transmitter 22, powder transmitter 22 is logical
Powder hose 61 is crossed to connect with powder spraying gun head 6；Connected between the powder supply stage, powder bucket 21 and air-introduced machine 23 by delivery pipe 29
It connects.
The inside of powder transmitter 22 is fixed with spray gun and the storage powder tank for storing powder, spray gun pass through with air-introduced machine 23
Delivery pipe 29 connects；Storage powder tank is fixed on 22 bottom inside of powder transmitter, and the bottom outside of powder transmitter 22 is equipped with powder leakage
Pipe 24, the bottom surface of storage powder tank are equipped with outlet, and conducting switch is equipped between powder leakage pipe 24 and outlet.
Powder bucket 21 is in handstand vertebra shape, and the bung hole edge of powder bucket 21 is equipped with three jags of distribution in equilateral triangle
25, three jags 25 are equipped with screw 251, and powder bucket 21 is fixed in powder charging basket support 26 by three jags 25；Powder
Charging basket support 26 is U-shaped board structure, and the side plate of powder charging basket support 26 is equipped with the fixation for being fixed on 2 inner wall of powder supply unit
End 27, the side plate of powder charging basket support 26, the bottom of backboard are equipped with the pulley 28 for horizontal sliding.2 inner wall of powder supply unit is equipped with
With fixing end 27 match to accessory, the position of the two is corresponding.Fixing end 27 can be blocky magnet, can be to accessory
Electromagnet, electromagnet can be controlled by automatic control box 3, and when inputting forward current, the blocky magnet of fixing end 27 is sucked,
So that powder charging basket support 26 is fixed on 2 inner wall of powder supply unit；When inputting reverse current, electromagnet releases the bulk of fixing end 27
Magnet, completes separation, and the powder charging basket support 26 after separation can be moved to 22 lower section of powder transmitter by pulley 28.
Powder recovery unit is set to outside powder spraying chamber 1, including cyclone separator 4 and the filter 9 being attached thereto, cyclonic separation
Device 4 includes air inlet and outlet and powder outlet, and separator intake stack 41 is equipped between air inlet and powder spraying chamber pedestal 11,
Separator wind pipe 42 is equipped between air outlet and filter 9, powder outlet is equipped with separator powder collecting bucket, the separator collection powder
Powder recovery channel 43 is equipped between bucket and powder transmitter 22.Pass through row between separator wind pipe 42 and powder supply unit 2
Air duct 10 is connected to.Filter 9 is equipped with filter powder collecting bucket, exhaust fan and air outlet.
When powder charging basket support 26 is located at powder 22 lower section of transmitter, conducting switch is in an open state；Powder charging basket support 26 is solid
When being scheduled on powder supply 2 inner wall of unit, conducting switch is in off state, and powder bucket 21 is fixed in powder charging basket support 26 at this time, conveying
Pipe 29 is inserted into the powder of powder bucket 21, carries out powder feeding by air-introduced machine 23, obtained powder is passed through powder by powder transmitter 22
Material hose 61 passes to powder spraying gun head 6.When carrying out powder injection process, workpiece by feeding work platform 8 enter powder spraying chamber 1, and
It is moved on workpiece fortune rail；Support frame is mobile towards powder spraying chamber 1, drives powder spraying gun head 6 to go deep into the dusting in slot 12 of powder spraying chamber 1, leads to
After crossing snaps into position, automatic control box 3 controls powder spraying gun head 6 and moves up and down, and starts to spray the workpiece in powder spraying chamber 1,
Workpiece after spraying is transported by discharging workbench 7.
After dusting, powder recycling and reusing is carried out, separator intake stack 41 obtains the mesh screen of powder spraying chamber pedestal 11
The extra powder taken is recycled, and cyclone separator 4 separates powder with air, and the powder after separation passes through powder outlet
It falls into separator powder collecting bucket；The powder fallen into separator powder collecting bucket can be returned again to by powder recovery channel 43 to powder supply list
It is stored in the powder transmitter 22 of member 2, to prepare for the next use；Powder charging basket support 26 is moved under powder transmitter 22
Fang Shi, conducting switch setting are in an open state, and the recycling powder stored in powder transmitter 22 at this time can flow into handstand taper
In powder bucket 21, it can be used for use next time；It is sent through treated the air of cyclone separator 4 by separator wind pipe 42
Enter and carry out secondary filter processing in filter 9, treated, and powder is fallen into filter powder collecting bucket, in case subsequent recycling；
Filtered air is discharged under the action of exhaust fan from air outlet.
Because powder supply unit 2 and cyclone separator 4 and filter 9 are interconnected, it can be realized and be sprayed by the principle of compressed air
The cleaning of integral device after powder, the extra powder obtained after cleaning, which is finally reserved into powder bucket 21, to be cleared up, clearly
The powder of other i.e. replaceable colors carries out completely new work of dusting after reason, so that cleaning and replacement are more thoroughly and conveniently.
Above description is only a specific implementation of the present invention, but the protection scope of the utility model is not limited to
In this, any staff for being familiar with the art within the technical scope disclosed by the utility model, can be readily occurred in various
Equivalent modifications or substitutions, these modifications or substitutions should be covered within the scope of the utility model.Therefore, this is practical
Novel protection scope should be subject to the protection scope in claims.
Claims (10)
1. a kind of automatic powder spraying system characterized by comprising
Automatic control box；
Powder spraying chamber: connecting with automatic control box, including powder spraying chamber ontology and powder spraying chamber pedestal；
Dust unit: being set to outside powder spraying chamber, and connect with automatic control box, including support frame, elevating mechanism and powder spraying gun head, institute
The powder spraying gun head stated is fixed on elevating mechanism, and the elevating mechanism is connect with support frame；
Powder supply unit: it is set to outside powder spraying chamber, and is connect with automatic control box, including powder bucket, powder transmitter and air-introduced machine, institute
The powder supply unit stated is semiclosed operation cell structure, and the powder bucket is set on the bottom plate of semiclosed operating room, and described draws
Blower is fixed on outside the side wall of semiclosed operating room, and the powder transmitter is fixed on table in the main wall of semiclosed operating room
Face between the powder bucket and air-introduced machine, is equipped with delivery pipe, the powder transmitter between air-introduced machine and powder transmitter
It is connect by powder hose with powder spraying gun head；
Powder recovery unit: being set to outside powder spraying chamber, including cyclone separator and the filter being attached thereto, the cyclonic separation
Device is connect with powder spraying chamber pedestal, and powder recovery channel is equipped between the cyclone separator and powder transmitter.
2. a kind of automatic powder spraying system according to claim 1, which is characterized in that the powder bucket is handstand taper knot
Structure.
3. a kind of automatic powder spraying system according to claim 2, which is characterized in that the powder supply unit is additionally provided in U
The powder charging basket support of shaping plate structure, the side plate of the powder charging basket support and backboard bottom are equipped with the pulley for horizontal sliding, the powder
The side side plate of charging basket support is equipped with the fixing end for being fixed on the inner wall of powder supply unit.
4. a kind of automatic powder spraying system according to claim 3, which is characterized in that the inner wall of the powder supply unit is equipped with
With fixing end match to accessory, fixing end is magnet, to accessory be electromagnet.
5. a kind of automatic powder spraying system according to claim 3, which is characterized in that the bung hole surrounding of the powder bucket is set
There are three jags of distribution in equilateral triangle, three jags are fixed by screws in powder charging basket support.
6. a kind of automatic powder spraying system according to claim 3, which is characterized in that powder transmitter is equipped with spray gun, Chu Fen
Tank and powder leakage pipe, spray gun are fixed on the inside of powder transmitter, and spray gun is connect with air-introduced machine by delivery pipe, and storage powder tank is fixed on
The bottom inside of powder transmitter, powder leakage pipe are fixed on the bottom outside of powder transmitter, and the bottom surface of storage powder tank is equipped with outlet, leakage
It is equipped between tube cell and outlet and switch is connected, when the powder charging basket support is located at below powder transmitter, conducting switch is to beat
Open state, when the powder charging basket support is fixed on powder supply unit inner wall, conducting switch is in off state.
7. a kind of automatic powder spraying system according to claim 1, which is characterized in that the cyclone separator includes air inlet
Mouth, air outlet and powder outlet are equipped with separator intake stack, the air outlet between the air inlet and spray room pedestal
Separator wind pipe is equipped between filter, the powder outlet is equipped with separator powder collecting bucket, the separator powder collecting bucket
Powder recovery channel is equipped between powder transmitter；The filter is equipped with filter powder collecting bucket, exhaust fan and air outlet.
8. a kind of automatic powder spraying system according to claim 7, which is characterized in that the powder supply unit is additionally provided with air draft
Road, the exhausting duct are connected to separator wind pipe.
9. a kind of automatic powder spraying system according to claim 7, which is characterized in that the powder spraying chamber pedestal is equipped with net
The bottom plate of sieve, collection powder case and air blower, the mesh screen and powder spraying chamber is flexibly connected, and collection powder case is set to mesh screen bottom, described
One end of air blower is connect with collection powder case, and the other end is connect with separator intake stack.
10. a kind of automatic powder spraying system according to claim 1, which is characterized in that the unit that dusts is additionally provided with square
Shape sliding slot, the bottom of the support frame are equipped with the mobile pulley for sliding back and forth in rectangle sliding slot, the top of mobile pulley
Equipped with the movable buckle for fixing shift position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820347745.9U CN208466304U (en) | 2018-03-14 | 2018-03-14 | A kind of automatic powder spraying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820347745.9U CN208466304U (en) | 2018-03-14 | 2018-03-14 | A kind of automatic powder spraying system |
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| Publication Number | Publication Date |
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| CN208466304U true CN208466304U (en) | 2019-02-05 |
Family
ID=65205815
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820347745.9U Active CN208466304U (en) | 2018-03-14 | 2018-03-14 | A kind of automatic powder spraying system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109821689A (en) * | 2019-02-28 | 2019-05-31 | 昆山市瑞浦鑫涂装机械有限公司 | A kind of dry type spraying room |
| CN109894308A (en) * | 2019-03-01 | 2019-06-18 | 江苏变色龙微粉技术有限公司 | Powder spray coating device and its working method suitable for Quick Changeover |
| CN110270457A (en) * | 2018-03-14 | 2019-09-24 | 上海强精金属制品有限公司 | A kind of automatic powder spraying system |
-
2018
- 2018-03-14 CN CN201820347745.9U patent/CN208466304U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110270457A (en) * | 2018-03-14 | 2019-09-24 | 上海强精金属制品有限公司 | A kind of automatic powder spraying system |
| CN110270457B (en) * | 2018-03-14 | 2024-04-26 | 上海信驰强精自动化科技有限公司 | Automatic powder spraying system |
| CN109821689A (en) * | 2019-02-28 | 2019-05-31 | 昆山市瑞浦鑫涂装机械有限公司 | A kind of dry type spraying room |
| CN109821689B (en) * | 2019-02-28 | 2020-09-29 | 昆山市瑞浦鑫涂装机械有限公司 | Dry-type spray room |
| CN109894308A (en) * | 2019-03-01 | 2019-06-18 | 江苏变色龙微粉技术有限公司 | Powder spray coating device and its working method suitable for Quick Changeover |
| CN109894308B (en) * | 2019-03-01 | 2021-01-15 | 江苏变色龙微粉技术有限公司 | Powder spraying equipment suitable for quickly changing lines and working method thereof |
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