CN208450960U - A kind of novel energy-conserving welding equipment - Google Patents
A kind of novel energy-conserving welding equipment Download PDFInfo
- Publication number
- CN208450960U CN208450960U CN201820705844.XU CN201820705844U CN208450960U CN 208450960 U CN208450960 U CN 208450960U CN 201820705844 U CN201820705844 U CN 201820705844U CN 208450960 U CN208450960 U CN 208450960U
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- Prior art keywords
- gear
- station
- tubing
- novel energy
- motor
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- 238000003466 welding Methods 0.000 title claims abstract description 40
- 238000005498 polishing Methods 0.000 claims abstract description 16
- 229910000831 Steel Inorganic materials 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 239000010959 steel Substances 0.000 claims 1
- 230000007613 environmental effect Effects 0.000 abstract description 5
- 238000000465 moulding Methods 0.000 abstract description 4
- 239000000945 filler Substances 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 239000000243 solution Substances 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 238000005057 refrigeration Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model discloses a kind of novel energy-conserving welding equipments, including station, fixed rotary module and sanding and polishing module, station lower edge to be provided with several supporting legs, be provided with through slot on the right side of station upper end；The utility model designs rationally in structure, practicability is very high, arc fixed plate is driven to clamp the first tubing by turning fixture nut, filler is added in first tubing and the second tubing junction, it is heated and is welded by welding gun, first motor drives fixing sleeve and the rotation of the first tubing by first gear and second gear at this time, seam can be rapidly and uniformly welded to connect, so that weld temperature equalization, weld one-pass molding, effectively improve working efficiency and environmental protection and saving, protection gas is injected into the first tubing by conduit, prevent tubing internal oxidition from guaranteeing the welding quality of weld, improve yields, under the effect of sanding and polishing module, sanding and polishing is carried out to commissure, Improving The Quality of Products mitigates employee work burden.
Description
Technical field
The utility model relates to field of welding devices, specifically a kind of novel energy-conserving welding equipment.
Background technique
Since copper pipe has the advantages that good thermal conductivity, easy processing and long service life, present EMU can often use copper
Pipe, and according to concrete application situation, it needs to carry out various processing, such as bending, cutting, welding etc. to copper pipe；Wherein, it welds
It is one of most common processing technology in pipe fitting processing.In the production of refrigeration industry air-conditioning, installation and maintenance operation, welding is pole
Its important work, the quality of welding quality directly influences the quality of production, installation and maintenance, off quality to be easy
Cause, refrigeration system leaks, and influences refrigeration effect, while polluting atmosphere, therefore logical for the welding of copper pipe in production etc.
It often requires to improve welding quality under the premise of environmental protection and energy saving.
Currently, existing welding equipment usually has a single function, and it is cumbersome, it is higher for the professional skill requirement of worker,
It due to unprofessional positioning tool, needs manually to dock tubing, then be welded manually, since tubing is circle
Shape, usually welding are difficult to be aligned, the waste of this energy resulted in and product quality it is unstable, lead to enterprises production efficiency
Low, specific energy consumption is high, simultaneously because the fixed inconvenience of tubing also leads to welding, there is a certain error, it is therefore desirable to professional energy conservation
Welding equipment is improving production capacity and product quality.Therefore, those skilled in the art provide a kind of welding of novel energy-conserving and set
It is standby, to solve the problems mentioned in the above background technology.
Summary of the invention
The purpose of this utility model is to provide a kind of novel energy-conserving welding equipments, to solve to propose in above-mentioned background technique
The problem of.
To achieve the above object, the utility model provides the following technical solutions:
A kind of novel energy-conserving welding equipment, including station, fixed rotary module and sanding and polishing module, the station
Lower edge is provided with several supporting legs, and through slot, the station upper end left side and the right side are provided on the right side of the station upper end
Side is provided with guide bracket, and the station upper center is provided with fixing support rack, and the fixing support rack is connected by bearing
Fixed rotary module is connect, the fixed rotary module includes fixing sleeve, second gear, is sleeved and fixed pipe, arc fixed plate and consolidates
Determine nut, the fixing sleeve right end is provided with second gear, and the fixing sleeve left end and second gear right end are provided with socket
Fixing pipe, described to be sleeved and fixed pipe and be connected and fixed support frame by bearing, the fixing sleeve top and bottom are symmetrically arranged with spiral shell
Pit, the fixing sleeve are connected and fixed nut by threaded hole, and described fixture nut one end is fixed through fixing sleeve connection arc
Plate；
First motor is provided on the right side of the station lower end, the first motor passes through motor axis connection first gear,
The first gear engagement connection second gear, the station upper end left side are provided with support rod, and the post upper is logical
Pin shaft connection welding gun is crossed, the station upper end, which is located on the left of support rod, is provided with sanding and polishing module, the sanding and polishing mould
Block includes roller, scrub-brush, driven wheel, belt, driving wheel and the second motor, and the roller passes through bracket connection operation platform, institute
It states and is arranged with scrub-brush on roller, the roller left end is provided with driven wheel, and second motor is set to a station lower end left side
Side, second motor is by motor axis connection driving wheel, and the driving wheel is by belt connection driven wheel, on the station
Left side guide bracket and right side guide bracket are connected separately with the second tubing and the first tubing, are provided with storage in the middle part of the station lower end
Gas tank, the air accumulator connect the first tubing right end by conduit.
As a further solution of the present invention: the guide bracket includes round tube and support column.
The arc fixed plate opposite side is provided with rubber layer as a further solution of the present invention,.
The second gear radius is twice of first gear radius as a further solution of the present invention, and
Second gear lower end is through through slot engagement connection first gear.
The conduit selects coiled pipe as a further solution of the present invention,.
The scrub-brush selects wire brush as a further solution of the present invention,.
Compared with prior art, the utility model has the beneficial effects that
The utility model designs rationally in structure, and practicability is very high, drives arc fixed plate by turning fixture nut
The first tubing is clamped, filler is added in the first tubing and the second tubing junction, is heated and is welded by welding gun, at this time first motor
Fixing sleeve and the rotation of the first tubing are driven, it can be achieved that being rapidly and uniformly welded to connect seam by first gear and second gear, are made
Weld temperature equalization is obtained, one-pass molding is welded, working efficiency and environmental protection and saving is effectively improved, through conduit into the first tubing
Injection protection gas, prevents tubing internal oxidition from guaranteeing the welding quality of weld, improves yields, acts in sanding and polishing module
Under, sanding and polishing is carried out to commissure, Improving The Quality of Products mitigates employee work burden.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of novel energy-conserving welding equipment.
Fig. 2 is the structural schematic diagram that rotary module is fixed in a kind of novel energy-conserving welding equipment.
Fig. 3 is the left view that rotary module is fixed in a kind of novel energy-conserving welding equipment.
In figure: the fixed rotary module of 1- station, 2- supporting leg, 3- guide bracket, 4- fixing support rack, 5-, the first electricity of 6-
Machine, 7- first gear, the first tubing of 8-, 9- support rod, 10- welding gun, 11- roller, 12- scrub-brush, 13- driven wheel, 14-
Two motors, 15- driving wheel, 16- belt, the second tubing of 17-, 18- air accumulator, 19- conduit, 501- fixing sleeve, the second tooth of 502-
Wheel, 503- are sleeved and fixed pipe, 504- arc fixed plate, 505- fixture nut.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Please refer to Fig. 1~3, in the utility model embodiment, a kind of novel energy-conserving welding equipment, including it is station 1, fixed
Rotary module 5 and sanding and polishing module, 1 lower edge of station are provided with several supporting legs 2,1 upper end of station
Right side is provided with through slot, and the 1 upper end left and right side of station is provided with guide bracket 3, and 1 upper center of station is set
It is equipped with fixing support rack 4, the fixing support rack 4 is connected and fixed rotary module 5 by bearing, and the fixed rotary module 5 wraps
It includes fixing sleeve 501, second gear 502, be sleeved and fixed pipe 503, arc fixed plate 504 and fixture nut 505, the fixing sleeve
501 right ends are provided with second gear 502, and 501 left end of fixing sleeve and 502 right end of second gear are provided with and are sleeved and fixed pipe
503, described to be sleeved and fixed pipe 503 and be connected and fixed support frame 4 by bearing, 501 top and bottom of fixing sleeve are symmetrical arranged
There is threaded hole, the fixing sleeve 501 is connected and fixed nut 505 by threaded hole, and fixing sleeve is run through in described 505 one end of fixture nut
501 connection arc fixed plates 504；
First motor 6 is provided on the right side of 1 lower end of station, the first motor 6 passes through the first tooth of motor axis connection
Wheel 7, the engagement of the first gear 7 connection second gear 502,1 upper end of the station left side is provided with support rod 9, the branch
9 upper end of strut connects welding gun 10 by pin shaft, and 1 upper end of station, which is located on the left of support rod 9, is provided with sanding and polishing module,
The sanding and polishing module includes roller 11, scrub-brush 12, driven wheel 13, belt 16, driving wheel 15 and the second motor 14, described
Roller 11 passes through bracket connection operation platform 1, is arranged with scrub-brush 12 on the roller 11,11 left end of roller is provided with driven
Wheel 13, second motor 14 are set on the left of 1 lower end of station, and second motor 14 passes through motor axis connection driving wheel
15, the driving wheel 15 connects driven wheel 13, the 1 upper left side guide bracket of station and right side guide bracket point by belt 16
It is not connected with the second tubing 17 and the first tubing 8, is provided with air accumulator 18, the air accumulator 18 in the middle part of 1 lower end of station
8 right end of the first tubing is connected by conduit 19.
The guide bracket 3 includes round tube and support column.
504 opposite side of arc fixed plate is provided with rubber layer.
502 radius of second gear is twice of 7 radius of first gear, and 502 lower end of second gear is nibbled through through slot
Close connection first gear 7.
The conduit 19 selects coiled pipe.
The scrub-brush 12 selects wire brush.
The working principle of the utility model is:
The utility model relates to a kind of novel energy-conserving welding equipment, when work, the first tubing 8 is placed in fixed rotating mould
In block 5, arc fixed plate 504 is driven to clamp the first tubing 8 by turning fixture nut 505, by the first tubing 8 and the second pipe
Filler is added in 17 junction of material, is heated and is welded by welding gun 10, and first motor 6 passes through first gear 7 and second gear 502 at this time
It drives fixing sleeve 501 to rotate, to drive the rotation of the first tubing 8, thus can realize and rapidly and uniformly be welded to connect seam, so that weldering
Place's temperature equalization is connect, one-pass molding is welded, working efficiency and environmental protection and saving is effectively improved, through conduit 19 into the first tubing 8
Injection protection gas, prevents tubing internal oxidition from guaranteeing the welding quality of weld, improves yields, the second motor 14 passes through driving wheel
15 and belt 16 drive driven wheel 13 roller 11 rotate, under the action of scrub-brush 12, to commissure carry out sanding and polishing, mention
It rises product quality and mitigates employee work burden.
The utility model designs rationally in structure, and practicability is very high, and the first tubing is placed in fixed rotary module,
It drives arc fixed plate to clamp the first tubing by turning fixture nut, the first tubing and the second tubing junction is added and filled out
Material is heated by welding gun and is welded, and first motor drives fixing sleeve rotation by first gear and second gear at this time, to drive
The rotation of first tubing, thus can realize and rapidly and uniformly be welded to connect seam, so that weld temperature equalization, welds one-pass molding,
Working efficiency and environmental protection and saving are effectively improved, protection gas is injected into the first tubing by conduit, prevents tubing internal oxidition from guaranteeing
The welding quality of weld improves yields, and the second motor drives the roller rotation of driven wheel by driving wheel and belt, hard
Under the action of hairbrush, sanding and polishing is carried out to commissure, Improving The Quality of Products mitigates employee work burden.
It is obvious to a person skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and
And without departing substantially from the spirit or essential attributes of the utility model, it can realize that this is practical new in other specific forms
Type.Therefore, in all respects, the present embodiments are to be considered as illustrative and not restrictive, this is practical new
The range of type is indicated by the appended claims rather than the foregoing description, it is intended that containing for the equivalent requirements of the claims will be fallen in
All changes in justice and range are embraced therein.It should not treat any reference in the claims as limiting
Related claim.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (6)
1. a kind of novel energy-conserving welding equipment, including station (1), fixed rotary module (5) and sanding and polishing module, feature
It is, station (1) lower edge is provided with several supporting legs (2), is provided on the right side of station (1) upper end logical
Slot, station (1) upper end left and right side are provided with guide bracket (3), and station (1) upper center is provided with solid
Determine support frame (4), the fixing support rack (4) is connected and fixed rotary module (5) by bearing, the fixed rotary module (5)
Including fixing sleeve (501), second gear (502), it is sleeved and fixed pipe (503), arc fixed plate (504) and fixture nut (505),
Fixing sleeve (501) right end is provided with second gear (502), fixing sleeve (501) left end and second gear (502) right end
It is provided with and is sleeved and fixed pipe (503), it is described to be sleeved and fixed pipe (503) support frame (4), the fixation are connected and fixed by bearing
Set (501) top and bottom are symmetrically arranged with threaded hole, and the fixing sleeve (501) is connected and fixed nut (505) by threaded hole,
Described fixture nut (505) one end is through fixing sleeve (501) connection arc fixed plate (504)；
It is provided with first motor (6) on the right side of station (1) lower end, the first motor (6) passes through motor axis connection first
Gear (7), first gear (7) engagement connection second gear (502), station (1) the upper end left side are provided with support
Bar (9), support rod (9) upper end connect welding gun (10) by pin shaft, and station (1) upper end is located at support rod (9) left side
Side is provided with sanding and polishing module, and the sanding and polishing module includes roller (11), scrub-brush (12), driven wheel (13), belt
(16), driving wheel (15) and the second motor (14), the roller (11) pass through bracket connection operation platform (1), the roller (11)
On be arranged with scrub-brush (12), roller (11) left end is provided with driven wheel (13), and second motor (14) is set to behaviour
Make on the left of platform (1) lower end, second motor (14) passes through skin by motor axis connection driving wheel (15), the driving wheel (15)
Band (16) connection driven wheel (13), station (1) the upper left side guide bracket and right side guide bracket are connected separately with the second tubing
(17) it is provided with air accumulator (18) with the first tubing (8), station (1) the lower end middle part, the air accumulator (18) is by leading
It manages (19) and connects the first tubing (8) right end.
2. a kind of novel energy-conserving welding equipment according to claim 1, which is characterized in that the guide bracket (3) includes circle
Pipe and support column.
3. a kind of novel energy-conserving welding equipment according to claim 1, which is characterized in that the arc fixed plate (504)
Opposite side is provided with rubber layer.
4. a kind of novel energy-conserving welding equipment according to claim 1, which is characterized in that the second gear (502) half
Diameter is twice of first gear (7) radius, and second gear (502) lower end is through through slot engagement connection first gear (7).
5. a kind of novel energy-conserving welding equipment according to claim 1, which is characterized in that the conduit (19) is selected snakelike
Pipe.
6. a kind of novel energy-conserving welding equipment according to claim 1, which is characterized in that the scrub-brush (12) selects steel
Wire brush.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820705844.XU CN208450960U (en) | 2018-05-11 | 2018-05-11 | A kind of novel energy-conserving welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820705844.XU CN208450960U (en) | 2018-05-11 | 2018-05-11 | A kind of novel energy-conserving welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208450960U true CN208450960U (en) | 2019-02-01 |
Family
ID=65152162
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820705844.XU Expired - Fee Related CN208450960U (en) | 2018-05-11 | 2018-05-11 | A kind of novel energy-conserving welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208450960U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111805123A (en) * | 2020-06-23 | 2020-10-23 | 欧盟 | Gantry welding machine |
| CN112496493A (en) * | 2020-10-13 | 2021-03-16 | 上上德盛集团股份有限公司 | Intelligent welding device and process for ultra-large-diameter corrosion-resistant stainless steel seamless steel pipe |
| CN116372591A (en) * | 2023-04-06 | 2023-07-04 | 常州欧朗汽车零部件有限公司 | Machining positioning tool and positioning method for high-precision connection of automobile pipelines |
-
2018
- 2018-05-11 CN CN201820705844.XU patent/CN208450960U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111805123A (en) * | 2020-06-23 | 2020-10-23 | 欧盟 | Gantry welding machine |
| CN111805123B (en) * | 2020-06-23 | 2022-01-04 | 温岭市电焊设备厂 | Gantry welding machine |
| CN112496493A (en) * | 2020-10-13 | 2021-03-16 | 上上德盛集团股份有限公司 | Intelligent welding device and process for ultra-large-diameter corrosion-resistant stainless steel seamless steel pipe |
| CN112496493B (en) * | 2020-10-13 | 2022-06-21 | 上上德盛集团股份有限公司 | Intelligent welding device and process for ultra-large-diameter corrosion-resistant stainless steel seamless steel pipe |
| CN116372591A (en) * | 2023-04-06 | 2023-07-04 | 常州欧朗汽车零部件有限公司 | Machining positioning tool and positioning method for high-precision connection of automobile pipelines |
| CN116372591B (en) * | 2023-04-06 | 2024-02-09 | 常州欧朗汽车零部件有限公司 | Machining positioning tool and positioning method for high-precision connection of automobile pipelines |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190201 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |