CN208434681U - Hickory kernel roller takes off benevolence clothing machine and continuous-flow type takes off benevolence clothing physical equipment - Google Patents
Hickory kernel roller takes off benevolence clothing machine and continuous-flow type takes off benevolence clothing physical equipment Download PDFInfo
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- CN208434681U CN208434681U CN201721861025.6U CN201721861025U CN208434681U CN 208434681 U CN208434681 U CN 208434681U CN 201721861025 U CN201721861025 U CN 201721861025U CN 208434681 U CN208434681 U CN 208434681U
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Abstract
Benevolence clothing machine is taken off the utility model discloses a kind of hickory kernel roller and continuous-flow type takes off benevolence clothing physical equipment, can not only effectively remove hickory kernel clothing, but also is avoided nutrient loss in treatment process and generated contaminated wastewater environment.It includes rack that wherein hickory kernel roller, which takes off benevolence clothing machine, roller in rack, drive the driving motor of roller rotation, and the governor of regulating rotation speed of drum, the both ends of the roller are respectively equipped with inlet port and outlet port, the inner tube wall of the roller is equipped with the deflector of spiral distribution, the barrel of the roller offers draining deslagging through-hole, high-pressure water jet section is being arranged by feed inlet one end in the roller, section is being blown by discharge port one end setting high pressure gas, the high-pressure water jet section is equipped with the high-pressure spraying assembly for generating high-pressure water jet, the high pressure gas blowing section is equipped with the high-pressure jet assembly for generating high pressure blow smelting operation air.
Description
Technical field
The utility model relates to foods processing techniques, and in particular to hickory kernel takes off the technical field of benevolence clothing.
Background technique
Hickory nut is a kind of deciduous tree, belongs to Juglandaceae hickory, and there are about 20 kinds, China is one of source area.Mesh
Preceding China produces 30000 tons of hickory nut raw material or so per year, and Hangzhou accounts for about national total output about 2/3, is the important economy of local farmers
One of crop.It is sweet in flavor that hickory kernel is crisp, and fragrance is pressing, can extract oil, stir-fry and eat, and also can be used as the condiment of production candy and cake.
The fruit of hickory nut has high nutritive value and unique taste flavor, and 17% -27% protein is contained in kernel,
60% -70% fat also contains multivitamin and microelement, while hickory nut has brain tonic, kidney tonifying, warm lung, ease constipation
Etc. multiple health cares.
Although hickory kernel is full of nutrition, it is convenient to eat, and crispy in taste is well received by consumers, and hickory kernel adds
Work industry has the following problems:
1. containing a large amount of tanning matter in hickory kernel clothing, it is also easy to produce strong bitterness sense, easy brown stain in processing influences
Product quality.Currently, mainly being cooked off by salt, alkali mixing water puckery, this mode loses nutriment,
The antioxidant of nut itself can be also destroyed, the later period also needs that a large amount of fragrance, salt, sugar etc. is added to cover astringent taste, with mesh
The healthy diet requirement of preceding less salt, low sugar is not inconsistent.
2. the current pure physics of hickory kernel, which takes off benevolence clothing technology, is substantially at space state, undressed mainly or using alkaline process,
The dipping by lye time is long, low efficiency, and a large amount of nutritional ingredients are lost under lye effect in hickory kernel, while the waste water generated is tight
Heavily contaminated environment is not inconsistent with current environment protection requirement.
3. hickory kernel particle is small, benevolence clothing is thin, combination degree between poor toughness, with meat benevolence more closely, especially divide
Fold of the cloth on hickory kernel is tiny.It is bigger accordingly, with respect to the de- benevolence clothing difficulty of hickory kernel for big walnut kernel.
Utility model content
Technical problem to be solved in the utility model is just to provide a kind of hickory kernel roller and takes off benevolence clothing machine, not only can be with
Hickory kernel clothing is effectively removed, and avoids nutrient loss in treatment process and generates contaminated wastewater environment.
In order to solve the above technical problems, the utility model adopts the following technical solution: hickory kernel roller takes off benevolence clothing machine, packet
Including rack, roller, the driving motor of driving roller rotation and the governor of regulating rotation speed of drum in rack are described
The both ends of roller are respectively equipped with inlet port and outlet port, and the inner tube wall of the roller is equipped with the deflector of spiral distribution, institute
The barrel for stating roller offers draining deslagging through-hole, and high-pressure water jet section is being arranged by feed inlet one end in the roller, by going out
Material mouth one end is arranged high pressure gas and is blown section, and the high-pressure water jet section is equipped with the high-pressure spraying assembly for generating high-pressure water jet, institute
It states high pressure gas blowing section and is equipped with the high-pressure jet assembly for generating high pressure blow smelting operation air.
Preferably, the high-pressure spraying assembly includes spraying water with high pressure along the axially extending at least one of high-pressure water jet section
Pipe, the high pressure water jet pipe are connect by pumping system with the water storage circulatory system, several height are arranged on the high pressure water jet pipe
Water jets.
Preferably, the pumping system includes high-pressure hydraulic pump, and the high-pressure hydraulic pump passes through upper hose and the water storage circulatory system
Connection, the water storage circulatory system include at least two circulation water storage tanks being connected to by overflow manner.
Preferably, the roller is set in cabinet, and the bottom of the cabinet is equipped with discharge outlet, at least two circulation water storage tanks
Below cabinet and the presentation mode that the front is high and the back is low is connected by overflow pipe, wherein the circulation water storage tank setting of front first exists
Below discharge outlet, and top-open is equipped with the first strainer, before first circulation water storage tank second is provided at overflow port
Strainer.
Preferably, the high-pressure jet assembly includes at least one high pressure spray tracheae, and the high pressure spray tracheae passes through pipeline
System is connect with air compressor machine, and the high pressure spray tracheae is equipped with several high-pressure jet heads.
Preferably, the length ratio of the high-pressure water jet section and high pressure gas blowing section is 5-8:2.
Preferably, the diameter of the draining deslagging through-hole is 2-3mm.
Preferably, the height of the deflector is 70-120mm, and with a thickness of 5-10mm, the deflector is equipped at least three pieces
And it is uniformly arranged on roller inner tube wall.
In addition, the utility model, which additionally provides a kind of hickory kernel continuous-flow type, takes off benevolence clothing physical equipment, including fermentation vat, climb
Slope elevator and above-mentioned hickory kernel roller take off benevolence clothing machine, heater are installed in the fermentation vat, to heat in fermentation vat
Water storage simultaneously makes hickory kernel realize that warm water impregnates in fermentation vat, and fermentation vat is accessed in the climbing elevator lower end, and upper end is protruded into
Hickory kernel after impregnating in fermentation vat is delivered to hickory kernel roller and taken off in the roller of benevolence clothing machine by the feed inlet of roller, and
Complete de- benevolence clothing.
Preferably, the discharge port is connected with conveyer belt.
Warm water is impregnated the de- benevolence clothing machine of hickory kernel feeding roller after softening and taken off by the technical solution adopted in the utility model
Benevolence clothing, roller, which is taken off benevolence clothing machine and takes off benevolence clothing and be blown using high-pressure water jet and high pressure gas, cooperates the method for hand picking to reach hickory nut
Benevolence takes off the purpose of benevolence clothing.It has the advantage that:
The utility model uses pure physical method, and whole process does not use any chemicals, do not need prolonged high temperature yet
Boiling, can effectively remove hickory kernel clothing, solve that hickory kernel mouthfeel is astringent, the oxidation deterioration of thermophilic digestion link, nutrition
The environmental problem that loss and alkaline process are undressed.
The utility model take off the hickory kernel after benevolence clothing exogenous disease is pure white, sweet mouthfeel is without astringent taste.It can make benevolence in hickory nut
Clothing takes off benevolence clothing rate up to 90% or more, and the breakage rate of the hickory kernel after taking off benevolence clothing controls below 15%.
Detailed description of the invention
The utility model is further described with reference to the accompanying drawings and detailed description:
Fig. 1 is the structural schematic diagram that hickory kernel roller takes off benevolence clothing machine;
Fig. 2 is the distributed architecture schematic diagram of deflector after roller expansion;
Fig. 3 is the mounting structure schematic diagram of high-pressure spraying assembly.
Specific embodiment
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase
Mutually combination.The utility model will be described in detail below with reference to the accompanying drawings and embodiments.
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Be to the description only actually of at least one exemplary embodiment below it is illustrative, never as to this is practical
Novel and its application or any restrictions used.Based on the embodiments of the present invention, those of ordinary skill in the art are not having
Every other embodiment obtained under the premise of creative work is made, is fallen within the protection scope of the utility model.
For the deficiency and blank in the prior art, the hickory kernel for providing a kind of pure physics takes off benevolence clothing and sets the utility model
Standby and technical method.
A kind of hickory kernel takes off the physical equipment of benevolence clothing, including fermentation vat, climbing elevator and hickory kernel roller take off
Benevolence clothing machine, wherein installation heater and foraminous conveyer in fermentation vat, the fermentation vat outer wall are equipped with insulating layer.Climbing elevator
It is taken off between benevolence clothing machine positioned at fermentation vat and hickory kernel roller.Fermentation vat main function is that hickory kernel takes off the immersion before benevolence clothing,
While hickory kernel is conveyed along foraminous conveyer, completion carries out immersion emollescence to hickory kernel surface outer skin, is conducive to next
The de- benevolence clothing operation of step, soaking time can be according to the processing technology sets itselfs of client oneself, and the foraminous conveyer speed of service can be with
Stepless time adjustment may be implemented temperature automatically controlled to have the function that adjust soaking time by the control of heater, and insulating layer can be with
Slow down fermentation vat heat losses speed.After hickory kernel uniformly impregnates, elevator of being climbed is automatically transported to hickory kernel rolling
The foraminous conveyer of the de- benevolence clothing machine of cylinder, elevator of climbing uses 304 Stainless Steel Chain Board mesh belt of food-grade, and the speed of service can pass through tune
Fast device is adjusted, and is realized with the processing speed of conveying speed and the de- benevolence clothing machine of hickory kernel roller with foraminous conveyer in fermentation vat
Linking.
As depicted in figs. 1 and 2, it includes rack 1 that hickory kernel roller, which takes off benevolence clothing machine, roller 2, driving rolling in rack
The driving motor of cylinder rotation and the governor of regulating rotation speed of drum, the both ends of the roller are respectively equipped with feed inlet 21 and go out
Material mouth 22, the inner tube wall of the roller are equipped with the deflector 23 of spiral distribution, and the barrel of the roller offers drainage
High-pressure water jet section is being arranged by feed inlet one end in slag through-hole, the roller, is being blown section by discharge port one end setting high pressure gas,
The high-pressure water jet section is equipped with the high-pressure spraying assembly for generating high-pressure water jet, and the high pressure gas blowing section, which is equipped with, generates high pressure
The high-pressure jet assembly of blows air.Climb elevator lower end access fermentation vat, and with foraminous conveyer end phase in fermentation vat
It connects, roller feed inlet 21 is protruded into upper end.In order to discharge conveniently, discharge port 22 can connect caterpillar conveyer belt.
Refering to what is shown in Fig. 2, advance to be conducive to rolling of the hickory kernel in roller, the spiral helicine deflector that need to be arranged
At least 3, deflector height 70-120mm, deflector is uniformly arranged on roller inner tube wall with a thickness of 5-10mm, in spiral shell
Under the effect of deflector 23 for revolving shape distribution, roller realizes automatic stirring materials, self-emptying.Meanwhile in order to reach preferably water-jet
Effect of undressing while preventing hickory kernel broken by high pressure water flushing, hickory kernel high-pressure water shot time of undressing is fast by the revolving speed of roller
It is slow to adjust, it is adjusted particular by governor, having the characteristics that run can be with frequency control.Roller uses cylinder plank frame
Outer skin can be more thoroughly missed, while not damaging hickory kernel.
Refering to what is shown in Fig. 3, rack 1 is equipped with fixed bracket 13 at 21 end of feed inlet of roller 2 and 22 end of discharge port, it is fixed
Bracket 13 is equipped with gate framework, and the two sides of gate framework are equipped with L shape frame, the horizontal cross bar of L-type base of frame be equipped with by into
21 end of material mouth extends to the track strip 131 at 22 end of discharge port.High-pressure spraying assembly 3 is installed by connecting bracket 24, connecting bracket
24 are equipped with the back-up roller wheel 241 being supported on track strip 131.Therefore high-pressure spraying assembly can be pushed into and is rolled along track strip 131
In cylinder, or high-pressure spraying assembly 3 is pulled out out of roller, convenient for the installation and maintenance of high-pressure spraying assembly 3.
The high-pressure spraying assembly 3 includes high pressure water jet pipe, and high pressure water jet pipe passes through pumping system and the water storage circulatory system
Connection, is uniformly arranged several hydraulic sprays, the pumping system includes high-pressure hydraulic pump, the height on high pressure water jet pipe
Water pump is connect by upper hose with the water storage circulatory system.High-pressure hydraulic pump uses high-power centrifugal pump, guarantees preferably de- benevolence clothing
Effect.
The roller 2 is set in cabinet 11, and cabinet two sides are provided with maintenance door, maintain easily.The bottom of the cabinet
Equipped with discharge outlet.Water in roller 2 is discharged to the bottom of box by draining deslagging through-hole, then is discharged by discharge outlet.In order to timely
Draining deslagging prevents hickory kernel from draining with draining again simultaneously, and draining deslagging through-hole diameter is 2-3mm.
The water storage circulatory system includes at least two circulation water storage tanks 12 being connected to by overflow manner.The circulation storage
Sink is set to below cabinet, and the mode that the front is high and the back is low is presented before and is connected by overflow pipe at least two circulating water chennels, wherein before
First, face circulation water storage tank is arranged below discharge outlet, and first circulation water storage channel opening above is laid with the first strainer, together
When before first circulation water storage tank the second strainer is set at overflow port, by the first strainer, the second strainer, filter de- benevolence clothing
The dross of generation, and recycled using water, it saves water.
The high pressure water jet pipe is located at 60-120mm above drum central axis, and the hydraulic spray diameter is 0.5-
0.8mm, the spacing between the hydraulic spray are 6-12mm, and high-pressure water jet hydraulic pressure is 0.03-0.05mpa, spray direction
Angle with horizontal plane is 60-80 degree.The high pressure water jet pipe has four rows, is respectively provided with several high pressure waters on every group of high-pressure nozzle
Nozzle is distributed between four row's hydraulic sprays in a manner of staggered.By the reasonable Arrangement of hydraulic spray, reach more excellent
De- benevolence clothing effect.
The high pressure gas blowing section is equipped with high pressure gas jet pipe, and high pressure gas jet pipe is connect by pipe-line system with air compressor machine,
High pressure gas jets are equipped on high pressure gas jet pipe.The high pressure gas jet pipe is located at 60-120mm above drum central axis, and same
It is uniformly distributed in one plane in triangular shape, the diameter of the high pressure gas jets is 1-2mm, and the spacing between high pressure gas jets is
4-8mm, high pressure gas blowing pressure is 0.01-0.03mpa.By the reasonable Arrangement of high pressure gas jets, reaches preferably secondary and go benevolence
The purpose of clothing.
Wherein, the mounting structure of high pressure gas jet pipe is identical as the mounting structure of high-pressure spraying assembly, high pressure gas jet pipe and height
Pressure water spray pipe can be connected by attachment device, can also be with common conduit, centre closing partition, in favor of installing and tieing up
Shield.
The length ratio of the high-pressure water jet section and high pressure gas blowing section is 5-8:2.Preferred proportion is 8:2, passes through conjunction
The length of both reason distribution reaches and completes to take off benevolence clothing for the first time in high-pressure water jet section, completes secondary go in high pressure gas blowing section
Benevolence clothing.
A kind of hickory kernel takes off the physical method of benevolence clothing, comprising the following steps:
One, it screens: choosing except shell, the particles such as damage by worms, go mouldy, weed out powder, 1/4 or more good particle of selection plumpness.
Two, it impregnates: the hickory kernel chosen being poured into the fermentation vat for filling 40-60 DEG C of warm water, hickory kernel rehydration is made
30-40min, so that hickory kernel clothing softens.
Three, it continuously undresses: the hickory kernel after immersion being sent into roller and takes off de- benevolence clothing in benevolence clothing machine, starts roller, in height
Pressure water jet section sprays high-pressure water jet using high-pressure spraying assembly, carries out taking off benevolence clothing, high-pressure water shot for the first time to hickory kernel
Time is 20-40min, with the impetus of the deflector of roller inner tube wall spiral distribution, after high-pressure water jet takes off benevolence clothing
Hickory kernel enter high pressure gas gas blowout and blow section, produced between the pressure-air and hickory kernel using the blowing of high-pressure jet assembly
Raw friction, the fiber and the benevolence clothing in fold for further removing hickory kernel surface achieve the purpose that secondary to remove benevolence clothing.
Four, discharge: the hickory kernel after de- benevolence clothing enters cull board by the caterpillar conveyer belt connecting with discharge port.
Five, benevolence clothing, the rejecting of blackspot grain, moldy kernel hand picking: will not removed to obtain de- benevolence by hand picking
Clothing hickory kernel.
Finally, hickory kernel, which takes off benevolence clothing, carries out further washing and cleaning operation using cleaning machine later.De- benevolence clothing cleaned
Hickory kernel surface afterwards is delicate, followed by the next step.
In addition to above preferred embodiment, for the utility model there are also other embodiments, those skilled in the art can root
It is made various changes and modifications according to the utility model, without departing from the spirit of the utility model, should belong to the utility model
Range defined in claims.
Claims (10)
1. hickory kernel roller takes off benevolence clothing machine, it is characterised in that: roller, driving roller rotation including rack, in rack
Driving motor and regulating rotation speed of drum governor, the both ends of the roller are respectively equipped with inlet port and outlet port, described
The inner tube wall of roller is equipped with the deflector of spiral distribution, and the barrel of the roller offers draining deslagging through-hole, the rolling
High-pressure water jet section is being arranged by feed inlet one end in cylinder, is being blown section, the high-pressure water shot by discharge port one end setting high pressure gas
It flows section and is equipped with the high-pressure spraying assembly for generating high-pressure water jet, the high pressure gas blowing section is equipped with the height for generating high pressure blow smelting operation air
Press jet assembly.
2. hickory kernel roller according to claim 1 takes off benevolence clothing machine, it is characterised in that: the high-pressure spraying assembly packet
At least one high pressure water jet pipe axially extending along high-pressure water jet section is included, the high pressure water jet pipe passes through pumping system and water storage
The circulatory system connects, several hydraulic sprays are arranged on the high pressure water jet pipe.
3. hickory kernel roller according to claim 2 takes off benevolence clothing machine, it is characterised in that: the pumping system includes high pressure
Water pump, the high-pressure hydraulic pump are connect by upper hose with the water storage circulatory system, and the water storage circulatory system includes at least two logical
Cross the circulation water storage tank of overflow manner connection.
4. hickory kernel roller according to claim 3 takes off benevolence clothing machine, it is characterised in that: the roller is set in cabinet,
The bottom of the cabinet is equipped with discharge outlet, and at least two circulation water storage tanks are set to below cabinet and the presentation mode that the front is high and the back is low is logical
Overflow pipe connection is crossed, wherein the circulation water storage tank of front first is arranged below discharge outlet, and top-open is equipped with the first filter
Net, before first circulation water storage tank the second strainer is provided at overflow port.
5. hickory kernel roller according to claim 1 takes off benevolence clothing machine, it is characterised in that: the high-pressure jet assembly includes
At least one high pressure spray tracheae, the high pressure spray tracheae are connect with air compressor machine by pipe-line system, are set on the high pressure spray tracheae
There are several high-pressure jet heads.
6. hickory kernel roller according to claim 1 takes off benevolence clothing machine, it is characterised in that: the high-pressure water jet section and height
Calming the anger and being blown the length ratio of section is 5-8:2.
7. hickory kernel roller according to claim 1 takes off benevolence clothing machine, it is characterised in that: described to drain the straight of deslagging through-hole
Diameter is 2-3mm.
8. hickory kernel roller according to claim 1 takes off benevolence clothing machine, it is characterised in that: the height of the deflector is
70-120mm, with a thickness of 5-10mm, the deflector is equipped at least three pieces and is uniformly arranged on roller inner tube wall.
9. hickory kernel continuous-flow type takes off benevolence clothing physical equipment, it is characterised in that: wanted including fermentation vat, climbing elevator and right
It asks hickory kernel roller described in 1 to 8 any one to take off benevolence clothing machine, heater is installed in the fermentation vat, to heat fermentation vat
Inner storing water simultaneously makes hickory kernel realize that warm water impregnates in fermentation vat, and fermentation vat is accessed in the climbing elevator lower end, and upper end is stretched
Hickory kernel after impregnating in fermentation vat is delivered to hickory kernel roller and taken off in the roller of benevolence clothing machine by the feed inlet for entering roller,
And complete de- benevolence clothing.
10. hickory kernel continuous-flow type according to claim 9 takes off benevolence clothing physical equipment, it is characterised in that: the discharge port
It is connected with conveyer belt.
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CN201721861025.6U CN208434681U (en) | 2017-12-27 | 2017-12-27 | Hickory kernel roller takes off benevolence clothing machine and continuous-flow type takes off benevolence clothing physical equipment |
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CN201721861025.6U CN208434681U (en) | 2017-12-27 | 2017-12-27 | Hickory kernel roller takes off benevolence clothing machine and continuous-flow type takes off benevolence clothing physical equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110463771A (en) * | 2019-09-18 | 2019-11-19 | 江南大学 | A kind of preparation method of the Walnut protein powder of high protein content |
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2017
- 2017-12-27 CN CN201721861025.6U patent/CN208434681U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110463771A (en) * | 2019-09-18 | 2019-11-19 | 江南大学 | A kind of preparation method of the Walnut protein powder of high protein content |
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