CN208419595U - Dual chamber disjunctor quartz sintering furnace with auto feed cavity lid arrangement - Google Patents

Dual chamber disjunctor quartz sintering furnace with auto feed cavity lid arrangement Download PDF

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Publication number
CN208419595U
CN208419595U CN201821170861.4U CN201821170861U CN208419595U CN 208419595 U CN208419595 U CN 208419595U CN 201821170861 U CN201821170861 U CN 201821170861U CN 208419595 U CN208419595 U CN 208419595U
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furnace
lid arrangement
auto feed
feed cavity
cavity lid
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CN201821170861.4U
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李新华
徐钊
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Changzhou Forward Photoelectric Polytron Technologies Inc
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Changzhou Forward Photoelectric Polytron Technologies Inc
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Abstract

The utility model relates to a kind of, and the dual chamber disjunctor quartz sintering furnace with auto feed cavity lid arrangement includes the melting furnace for being integrally formed and being interconnected, mention brilliant furnace and with the crystallizer that mentions brilliant furnace and be connected, it melts furnace bottom and is equipped with fusing heater, melting furnace and the connection wall mentioned between brilliant furnace offer through-hole, brilliant furnace bottom is mentioned equipped with muff heater, melting furnace side is additionally provided with auto feed cavity lid arrangement, auto feed cavity lid arrangement includes lift rotating equipment, cover board, and charging box, it is rotatable by connecting column on lift rotating equipment, lifting is connected with charging box, the upper box part that feeds is equipped with feed opening, charging box bottom is equipped with discharge port, discharge outlet is equipped with and solenoid valve, charging box bottom is removably connected with cavity cover board, cavity cover board is equipped with the blow tank cooperated with discharge port.The dual chamber disjunctor quartz sintering furnace with auto feed cavity lid arrangement can efficiently reduce precipitating, improve product quality and operate convenient for user.

Description

Dual chamber disjunctor quartz sintering furnace with auto feed cavity lid arrangement
Technical field
The utility model relates to quartzy sintering furnace field more particularly to a kind of dual chamber companies with auto feed cavity lid arrangement Body quartz sintering furnace.
Background technique
Quartzy sintering furnace currently on the market is mostly that sintering furnace has chain-belt type sintering furnace or vacuum sintering furnace etc., and chain-belt type is burnt Freezing of a furnace, the product being sintered after non-oxidized gas is protected by preheating zone, high-temperature region, again come out of the stove after cooling treatment.Entire In treatment process, the product being sintered is surrounded by non-oxidized gas (generally nitrogen), is easily produced in interiors of products in cooling Anger bubble is removed without easy cleaning, therefore influences the service life and yield rate of electronic device.
And monomer vacuum sintering furnace, furnace body is vacuumized after product is put into sintering furnace, then is carried out by high-temperature heating Sintering processes generate in fusing, sintering process though such vacuum drying oven can partially solve the problems, such as the generation bubble of continuous tunnel furnace It precipitates more, seriously affects the quality of quartz crystals product, and major comonomer vacuum sintering furnace should guarantee vacuum state again It feeds, will increase the difficulty of staff's ring, while product quality can be seriously affected in staff's misoperation.
Utility model content
The purpose of this utility model is in view of the drawbacks of the prior art, to provide one kind and effectively reduce precipitating, improve product matter Amount and the simply and easily dual chamber disjunctor quartz sintering furnace with auto feed cavity lid arrangement that feeds.
The utility model is achieved by the following technical solution: a kind of dual chamber disjunctor with auto feed cavity lid arrangement Quartzy sintering furnace include interconnected melting furnace and mention brilliant furnace, with the crystallizer that mentions brilliant furnace and be connected, for the ease of making to melt The quartz and its ingredient of furnace internal solid are fused into liquid, and the fusing furnace bottom is equipped with fusing heater, the melting furnace with The connection wall mentioned between brilliant furnace offers through-hole, in order to avoid the quartz and its ingredient of liquid coagulate on the way because temperature is too low Knot, it is described to mention brilliant furnace bottom equipped with muff heater.
In order to facilitate hand labor is reduced, vacuum state is still maintained in furnace in charging, the melting furnace side is also set There is auto feed cavity lid arrangement, the auto feed cavity lid arrangement includes lift rotating equipment, cavity cover board and charging Case, lifting rotatable by connecting column is connected with charging box on the lift rotating equipment, and the charging upper box part, which is equipped with, to feed Mouthful, charging box bottom is equipped with discharge port, and the discharge outlet is equipped with and solenoid valve, and the charging box bottom is removably connected with chamber Body cover board, the cavity cover board is equipped with the blow tank cooperated with discharge port, in order to guarantee vacuum state in furnace, the blow tank It is provided with bleeding point and the vacuum evacuation device configured with compositions such as vacuum pump, pressure gauge, charge valve and vent valves is installed.
The lift rotating equipment includes pedestal and lifting support, and lifting support is fixed on the base, and is covered on lifting support Equipped with lifter, the lifter is connect with lifting motor, and lifting motor is arranged in lifting support, at the top of the lifting support It is provided with fixed plate, is set in fixed plate there are two pulley, the lifting support side is provided with wire winding tube, and the wire winding tube is involute It is wound with wirerope, wirerope is fixed on connecting column by pulley.
It can accelerate to flow to and mention in brilliant furnace for the ease of the quartz and its ingredient of liquid in the melting furnace, furnace body inner bottom surface Higher than the furnace body inner bottom surface for mentioning brilliant furnace, and melts furnace body inner bottom surface and tilt down setting, and form a continuous clinoplain.
In order to guarantee the quality of quartz crystal, vacuum heat-insulating layer is provided in the furnace body wall surface of the melting furnace.
In order to guarantee the quality of quartz crystal, vacuum heat-insulating layer is equipped in the furnace body wall surface for mentioning brilliant furnace.
In order to extend charging box service life, protection charging box in solenoid valve, protection and cavity cover board circumferential surface on Equipped with high temperature resistant brick.
The temperature of charging box is further decreased, the outside of high temperature resistant brick is equipped with around the chilled(cooling) water return (CWR) that high temperature resistant turns, should The inlet and outlet of chilled(cooling) water return (CWR) are connected with cooling water inlet pipe and cooling water return pipe respectively.
The beneficial effects of the utility model are: the dual chamber disjunctor quartz sintering furnace with auto feed cavity lid arrangement passes through Increase mentions brilliant furnace, and the precipitating in secondary filter melting furnace improves the quality of quartz crystal, while auto feed cavity lid arrangement Can be in the state of guaranteeing vacuum in furnace, operator is controlled by computer, and auto feed improves efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of dual chamber disjunctor quartz sintering furnace of the utility model with auto feed cavity lid arrangement.
In figure: 1, melting furnace;2, brilliant furnace is mentioned;3, auto feed cavity lid arrangement;4, charging box;5, lift rotating equipment; 6, fusing heater;7, through-hole;8, muff heater;9, crystallizer;10, connecting column;11, cavity cover board;12, feed opening;13, Discharge port;14, blow tank;15, lifting support;16, wire winding tube;17, fixed plate;18, lifter;19, pulley;20, wirerope.
Specific embodiment
The preferred embodiment of the utility model is described in detail with reference to the accompanying drawing, so that the advantages of the utility model It can be easier to be understood by those skilled in the art with feature, to make apparent specific boundary to the protection scope of the utility model It is fixed.Direction term that the utility model is previously mentioned, such as "upper", "lower", "front", "rear", "left", "right", "top", "bottom" etc., It is only the direction with reference to annexed drawings.Therefore, the direction term used be to illustrate and understand the utility model, rather than to Limit the utility model.
As shown in Figure 1, a kind of dual chamber disjunctor quartz sintering furnace with auto feed cavity lid arrangement 3 includes interconnected Melting furnace 1 and mention brilliant furnace 2, with the crystallizer 9 that mentions brilliant furnace 2 and be connected, for the ease of melting the quartz of 1 internal solid of melting furnace At liquid, 1 bottom of melting furnace is equipped with fusing heater 6, and the fusing heater 6 is induction heater, the melting furnace 1 Offer through-hole 7 with the connection wall for mentioning between brilliant furnace 2, through-hole 7 be it is cylindric, through-hole 7 is equipped with check valve, in order to avoid liquid Quartz condensed on the way due to temperature is too low in flowing, it is described to mention brilliant 2 bottom of furnace equipped with muff heater 8, the heat preservation plus Hot device 8 is induction heater.
In order to facilitate hand labor is reduced, vacuum state is still maintained in furnace in charging, 1 side of melting furnace is also Equipped with auto feed cavity lid arrangement 3, the auto feed cavity lid arrangement 3 include lift rotating equipment 5, cavity cover board 11, With charging box 4, the rotation and lifting device is equipped with control circuit, and control circuit is controlled by computer system, the lift rotating equipment 5 , lifting rotatable by connecting column 10 is connected with charging box 4 on the lift rotating equipment 5, and the charging box 4 can have several The splicing composition of charging box 4, needs to add multiple auxiliary materials, different auxiliary materials can be stored by area, described during sintered quartz stone 4 top of charging box is equipped with feed opening 12, and 4 bottom of charging box is equipped with discharge port 13, is equipped at the discharge port 13 and solenoid valve, electricity Magnet valve is connect with computer system, according to production needs, opens solenoid valve blowing, 4 bottom of charging box by computerized control system Portion is removably connected with cavity cover board 11, and the cavity cover board 11 is circle, and cavity cover board 11 is matched with 1 fire door of melting furnace Setting, cavity cover board 11 is equipped with high-temperature resistant rubber sealing strip, and the cavity cover board 11 is equipped with and cooperates with discharge port 13 Blow tank 14.
In order to facilitate lifting, the lift rotating equipment 5 includes pedestal and lifting support 15, and lifting support 15 is fixed on On pedestal, lifter 18 is arranged on lifting support 15, the lifter 18 is connect with lifting motor, and lifting motor setting is rising In descending branch frame 15, it is provided with fixed plate 17 at the top of the lifting support 15, the lifting there are two pulley 19 is set in fixed plate 17 15 side of bracket is provided with wire winding tube 16, and wirerope 20 is wound in the wire winding tube 16, and wirerope 20 is fixed by pulley 19 On connecting column 10.
In order to guarantee vacuum state in furnace, the blow tank 14 is provided with bleeding point, and installs and be configured with vacuum pump, pressure The vacuum evacuation device of the compositions such as meter, charge valve and vent valve.
Smooth flow to of quartz energy for the ease of liquid in melting furnace 1 mentions in brilliant furnace 2, and furnace body inner bottom surface, which is higher than, mentions brilliant furnace 2 furnace body inner bottom surface, and 1 furnace body inner bottom surface of melting furnace tilts down setting, and forms a continuous clinoplain.
In order to improve quartz crystal purity, melting furnace 1 and mentions brilliant 2 body bottom surface of furnace and be designed with filter screen and precipitation tank, through-hole 7 Under closed state, quartz melts the required time in melting furnace 1, and first time precipitating, filtering are carried out in melting furnace 1, is beaten After opening hole 7, liquid quartz rock glacier carries out secondary precipitation, filtering to brilliant furnace 2 is mentioned.
In order to improve the quality of quartz crystal, the furnace body wall surface of the melting furnace 1 and mentioning all is set in the furnace body wall surface of brilliant furnace 2 It is equipped with vacuum heat-insulating layer.
The circumferential surface of the cavity cover board 11 is equipped with high temperature resistant brick, high temperature resistant brick can temperature effectively in barrier melting furnace 1, Extend the service life of charging box 4, the solenoid valve in protection charging box 4, it is resistance to because quartz sintering in-furnace temperature may be up to 1100 DEG C The model of high temperature brick uses T-38, which can be 1600 DEG C of high temperature resistant.
The service life of charging box 4 is further increased, the outside of high temperature resistant brick is equipped with to be returned around the cooling water that high temperature resistant turns The inlet and outlet on road, the chilled(cooling) water return (CWR) are connected with cooling water inlet pipe and cooling water return pipe respectively, pass through cold water Circuit can constantly cool down for high temperature resistant brick, while protect to the Charging system in charging box 4.
The working principle of the dual chamber disjunctor quartz sintering furnace with auto feed cavity lid arrangement is: operator passes through computer System controls auto feed cavity lid arrangement 3, and charging box 4 is elevated to bottom surface, can be directly by the quartz and auxiliary material in material hole Be added charging box 4 in, then by charging box 4 rise, rotate to 1 fire door of melting furnace just cover conjunction position and with melting furnace 1 Gai Hehou automatically opens charging box 4, so that quartz is passed sequentially through discharge port 13, blow tank 14 reaches in melting furnace 1, quartz It is fused into flow to by through-hole 7 after liquid by fusing heater 6 and mentions brilliant furnace 2, after mentioning brilliant 2 secondary filter of furnace, finally by Crystallizer 9 generates quartz crystals.
Compared with prior art, the dual chamber disjunctor quartz sintering furnace of the auto feed cavity lid arrangement passes through computer system control System charging is saved manually, convenient for operation, and by extracting quartz crystals after proposing brilliant 2 secondary precipitation of furnace filtering, it will be apparent that improve The quality of product.Above-described embodiments merely represent several embodiments of the utility model, description is more specific and detailed Carefully, but it cannot be understood as the limitations to utility model patent range.It should be pointed out that for the common of this field For technical staff, without departing from the concept of the premise utility, various modifications and improvements can be made, these all belong to In the protection scope of the utility model.

Claims (6)

1. a kind of dual chamber disjunctor quartz sintering furnace with auto feed cavity lid arrangement, it is characterised in that: including what is be interconnected Melting furnace (1) and mention brilliant furnace (2), with the crystallizer (9) that mentions brilliant furnace (2) and be connected, melting furnace (1) bottom be equipped with fusing plus Hot device (6), the melting furnace (1) and the connection wall mentioned between brilliant furnace (2) offer through-hole (7), and described brilliant furnace (2) bottom that mentions is set Having muff heater (8), melting furnace (1) side is additionally provided with auto feed cavity lid arrangement (3),
The auto feed cavity lid arrangement (3) includes lift rotating equipment (5), cavity cover board (11) and charging box (4), described Lift rotating equipment (5) connects above-mentioned charging box (4) by connecting column (10), and charging box (4) top is equipped with feed opening (12), charging box (4) bottom is equipped with discharge port (13), and solenoid valve, charging box (4) bottom are equipped at the discharge port (13) It is removably connected with cavity cover board (11), the cavity cover board (11) is equipped with the blow tank (14) cooperated with discharge port (13).
2. the dual chamber disjunctor quartz sintering furnace according to claim 1 with auto feed cavity lid arrangement, it is characterized in that: institute Stating lift rotating equipment (5) includes pedestal and lifting support (15), and lifting support (15) is fixed on the base, lifting support (15) On be arranged with lifter (18), the lifter (18) connect with lifting motor, lifting motor setting in the lifting support (15), It is provided with fixed plate (17), is set in fixed plate (17) there are two pulley (19), the lifting is propped up at the top of the lifting support (15) Frame (15) side is provided with wire winding tube (16), is wound with wirerope (20) in the wire winding tube (16), and wirerope (20) is by sliding Wheel (19) is fixed on connecting column (10).
3. the dual chamber disjunctor quartz sintering furnace according to claim 1 with auto feed cavity lid arrangement, it is characterized in that: institute It states melting furnace (1) furnace body inner bottom surface and is higher than the furnace body inner bottom surface for mentioning brilliant furnace (2), and melting furnace (1) furnace body inner bottom surface tilts down Setting, and form a continuous clinoplain.
4. the dual chamber disjunctor quartz sintering furnace according to claim 1 with auto feed cavity lid arrangement, it is characterized in that: institute It states in the furnace body wall surface of melting furnace (1) and is provided with vacuum heat-insulating layer.
5. the dual chamber disjunctor quartz sintering furnace according to claim 1 with auto feed cavity lid arrangement, it is characterized in that: institute It states and is equipped with vacuum heat-insulating layer in the furnace body wall surface for mentioning brilliant furnace (2).
6. the dual chamber disjunctor quartz sintering furnace according to claim 1 with auto feed cavity lid arrangement, it is characterized in that: chamber The circumferential surface of body cover board (11) is equipped with high temperature resistant brick, and the outside of high temperature resistant brick is equipped with around the chilled(cooling) water return (CWR) that high temperature resistant turns, should The inlet and outlet of chilled(cooling) water return (CWR) are connected with cooling water inlet pipe and cooling water return pipe respectively.
CN201821170861.4U 2018-07-16 2018-07-16 Dual chamber disjunctor quartz sintering furnace with auto feed cavity lid arrangement Active CN208419595U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821170861.4U CN208419595U (en) 2018-07-16 2018-07-16 Dual chamber disjunctor quartz sintering furnace with auto feed cavity lid arrangement

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821170861.4U CN208419595U (en) 2018-07-16 2018-07-16 Dual chamber disjunctor quartz sintering furnace with auto feed cavity lid arrangement

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113024090A (en) * 2019-12-24 2021-06-25 江苏康姆罗拉特种陶瓷有限公司 Quartz crystal forming equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113024090A (en) * 2019-12-24 2021-06-25 江苏康姆罗拉特种陶瓷有限公司 Quartz crystal forming equipment

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