CN208389231U - Automatic loading production line for dry powder extinguisher - Google Patents
Automatic loading production line for dry powder extinguisher Download PDFInfo
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- CN208389231U CN208389231U CN201820868806.6U CN201820868806U CN208389231U CN 208389231 U CN208389231 U CN 208389231U CN 201820868806 U CN201820868806 U CN 201820868806U CN 208389231 U CN208389231 U CN 208389231U
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- 238000003825 pressing Methods 0.000 claims description 23
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- 230000007246 mechanism Effects 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 13
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Abstract
The utility model discloses a kind of automatic loading production line for dry powder extinguisher, including first conveyer belt, the second conveyer belt and the third conveyer belt being sequentially arranged, second conveyer belt is parallel with first conveyer belt, third conveyer belt difference, and the joint of second conveyer belt and first conveyer belt, third conveyer belt is provided with crossover region, the crossover region is provided with driving means；Equidistant feeding-distribution device is provided with above the first conveyer belt, filling apparatus is provided between first conveyer belt and the second conveyer belt, it is disposed with perforating device on second conveyer belt, wipes grey oil spreading device and handle device for screwing up, is provided with air charging system between the second conveyer belt and third conveyer belt.The utility model improves each process equipment, improves the operating accuracy of each process, balances the working time of each process, reduces manual handling and every auxiliary operation, improves the degree of automation of entire filling operation, improves the production efficiency of wire body.
Description
Technical field
The utility model relates to fire extinguisher Canning Technique fields, produce more particularly, to a kind of dry powder extinguisher auto-filling
Line.
Background technique
Existing fire extinguisher dry chemical filling production lines only include bottle body is transported to bottle placer, screw driver, inflator it is several
Strip transmission line carries out including a systems such as weighing is filling, dry powder punches, bottleneck is cleared up, screws handle, inflation under human assistance
The operation of column.Specifically, before filling the container, it is first weighed by manually bottle body is transported on meausring apparatus, then passes through bottle placer
It carries out filling, checks load-bearing later；It is pre-perforated to dry powder progress after filling qualification, and the remaining dry powder of manual cleaning bottleneck, it
Handle is mounted on bottle body afterwards, carries out pre-screwing, then further tighten sealing by screw driver；Finally, passing through inflator to bottle
Inside it is filled with a certain amount of air.
Since existing filling head can not achieve instant stopping at work, filling accuracy is not high, is easy to appear powder filling
Measure phenomenon on the high side or on the low side.If filling amount is less than standard volume, need filling again；If be more than standard volume, need by
Extra powder pours out bottle body.No matter which kind of situation, require to carry out scale weighing check, until filling amount meets standard requirements.Its
Large labor intensity, filling efficiency is not high, and dry powder waste is serious.
It is above-mentioned it is filling generally use negative pressure extracting principle, therefore it is solid to pour into the dry powder densification in bottle, is unfavorable for passage
Insertion, further, passage is easily blocked by dry powder, is unfavorable for subsequent charge operation.Therefore, before mounting knob, lead to
The pole of common rotating electric machine driving carried out in powder in bottle it is pre-perforated, to install passage.However, by fire extinguisher bottleneck
With the limitation of diameter of the rod, pre-perforated diameter is smaller, and the dry powder that periphery slides when pole leaves further reduces pre- beat
Bore dia causes evacuation effect unobvious, and there is still a need for frequently do over again when subsequent operation difficulty.
And when the work of hand fit's screw driver, the placement location of bottle body is paid particular attention to, makes to pre-tighten the handle on bottle body
Hand and the position of tappet head handle card slot are accurately corresponding, but often occur error when manual-alignment, cause screwing action suitable
Benefit carries out, and needs repeatedly to adjust bottle body position, not only increases worker's amount of labour, reduce labor efficiency, and be easy to cause
Tappet head driving equipment breaks down.
It when inflator works, needs that manually fire extinguisher is moved near charge gun, makes the alignment inflation of fire extinguisher inflating port
Rifle pipette tips, then pressing fire extinguisher handle handle is opened the valve that dusts and is inflated.Aforesaid operations movement it is cumbersome, labor intensity compared with
Greatly, volumetric efficiency is lower.
As it can be seen that lacking continuity, circulation inconvenience between existing filling production lines each process, human assistance is needed；Each equipment
Precision is inadequate, needs manual correction, influences process efficiency；Further, each process is relatively independent, and beat mismatches, and scene is mixed
Disorderly, whole production efficiency is low.
Summary of the invention
The utility model provides a kind of automatic loading production line for dry powder extinguisher, it is therefore intended that solves the filling life of existing dry powder
The problem that output bas line degree is high, large labor intensity, production efficiency are low.
To achieve the above object, the utility model can take following technical proposals:
Automatic loading production line for dry powder extinguisher described in the utility model, including be sequentially arranged first conveyer belt,
Two conveyer belts and third conveyer belt, second conveyer belt is parallel with first conveyer belt, third conveyer belt difference, and the second conveying
The joint of band and first conveyer belt, third conveyer belt is provided with crossover region, and the crossover region is provided with driving means；Institute
It states and is provided with equidistant feeding-distribution device above first conveyer belt, be provided with filling apparatus between first conveyer belt and the second conveyer belt,
It is defeated that perforating device, the grey oil spreading device of wiping and handle device for screwing up, the second conveyer belt and third are disposed on second conveyer belt
It send and is provided with air charging system between band.
The equidistant feeding-distribution device includes sub-material bracket, is provided on the transverse slat of the sub-material bracket and moves horizontally sliding block,
It is described to move horizontally the electromagnet suction nozzle that lifting cylinder driving is provided on sliding block.
The filling apparatus includes the weighing sensor being arranged between filling bottom plate and air cylinder fixed plate, and the cylinder is solid
Fixed board bottom is provided with lifting cylinder, is provided with guide rod at the top of air cylinder fixed plate, is equipped on the guide rod by described
The movable plate of lifting cylinder driving, guide rod top are provided with the loading plate for installing vacuum filling head；The vacuum filling
Head includes the vacuum suction chamber with pumping pipe fitting with sealing bottle cooperation, is provided with dry powder above the vacuum suction chamber
Punishment in advance chamber, the dry powder punishment in advance top of chamber offer concora crush through-hole, the seal plug of the concora crush through-hole and lifting cylinder driving
It matches, is communicated on dry powder punishment in advance chamber side wall and tilts upward and extend to the intracorporal feed pipe of chamber, the charging tube end is set
It is equipped with the swing closure plate being hinged at the top of tube wall, dry powder punishment in advance bottom of chamber portion is provided through vacuum suction chamber and extends in bottle body
Filling tube.
The perforating device includes the mounting plate of lifting cylinder driving, and rotating electric machine driving is provided on the mounting plate
Bar is punched, the punching bar is hollow steel pipe, it is connected by air inlet sleeve with the shaft of the rotating electric machine at the top of punching bar, institute
State the air inlet pipe for being provided in air inlet sleeve and being connected with air inlet pipe fitting；Punching bar bottom is provided with perforating head, the punching
Gas vent is offered on the side wall of head, the end of perforating head is hinged with the scraper pendulum of eccentric setting.
The grey oil spreading device of the wiping includes horizontally disposed U-shaped frame, is connected with displacement cylinder by guide rail in the U-shaped frame
The movable supporting plate of driving, the displacement cylinder are arranged in U-shaped frame；It is provided with lifter plate above the movable supporting plate, institute
It states lifter plate to be connected by lifting cylinder with movable supporting plate, the wiping ash bar driven by rotating electric machine is additionally provided on lifter plate
With bar of putting the oil, the grey bar of the wiping and bar of putting the oil are located between the both arms of U-shaped frame, wipe grey bar and bar of putting the oil passes through movable supporting plate simultaneously
It extends to below the both arms of U-shaped frame, and is provided with oil groove below the U-shaped frame of described bar one end of putting the oil.
The handle device for screwing up includes tappet head, tappet head driving mechanism and body fixed mechanism, and the tappet head drives
Motivation structure includes the U-frame by lifting cylinder driving and the spline housing by rotating electric machine driving, pivot bush unit in the spline housing
There is splined shaft, the upper plate and lower plate of the splined shaft and the U-frame are movably connected, are socketed on U-frame on splined shaft
The first compressed spring between plate and lower plate, first compressed spring bottom are fixedly linked with splined shaft；It is connected in splined shaft
The tappet head of end includes the rectangle handle clamping groove to match with fire extinguisher handle, the rectangle handle card
The one end of access slot far from splined shaft is uncovered structure, and other the three of rectangle handle clamping groove extend outwardly to form continuous water
Flat clamp.
The air charging system includes braced frame, is provided with gasing tank at the top of the braced frame, braced frame bottom is set
It is equipped with the fire extinguisher support plate driven by lifting cylinder, is provided with pneumatic head fixed plate, the pneumatic head in the middle part of braced frame
Pneumatic head corresponding with fire extinguisher position is provided in fixed plate；The inflation header structure is identical, includes being arranged described
In pneumatic head fixed plate and the guide post that extends downwardly, it is convex with rolling that the guide post end is fixed with horizontally disposed both ends
Wheel hand pressure board, the second compressed spring is successively socketed in guide post and is connected across the shape of a saddle handle on hand pressure board
Clamp, top plate one end of the shape of a saddle handle clamp are hinged with swing pressing plate, and the outside upright side for swinging pressing plate is close
The curved bend of indent is provided at top, when the roll cam is connected to the curved bend and the shape of a saddle handle clamp other end
When swing the angle of departure that pressing plate and shape of a saddle handle clamp are in 15-40 °, swing the outside of pressing plate when the roll cam is connected to
Pressing plate is swung when vertical edge and the shape of a saddle handle clamp other end to fit closely with shape of a saddle handle clamp；Under the swing pressing plate
End is provided with the gas-charging connection being connected with the gasing tank, is provided on the side plate of the shape of a saddle handle clamp and fills with described
The handle pressure gauge clamping groove that gas connector matches.
The driving means includes for elapsing bottle body to the pushing plate on filling apparatus or air charging system, and by bottle body
Elapse out the electromagnet adsorption plate outside filling apparatus or air charging system.
The feed end of the first conveyer belt is vertically installed with stock conveyer belt, the side of the stock conveyer belt discharging end
It is provided with the corner splicing plate with feeding-distribution device being mutually connected with first conveyer belt, the feeding-distribution device includes defeated positioned at stocking up
It send end of tape and the striker plate extended to the corner splicing plate direction, is movably set with and moves horizontally on the striker plate
Saddle, be provided with the flexible fork perpendicular with first conveyer belt on the saddle.
Described includes that stock conveyer belt, first conveyer belt, the second conveyer belt and third conveyer belt two sides are provided with guardrail,
The guardrail side is provided with spacing adjusting device.
Conveyer belt is segmented cloth in conjunction with productive temp by automatic loading production line for dry powder extinguisher provided by the utility model
It sets, and equidistant feeding-distribution device, filling apparatus, perforating device, the grey oil spreading device of wiping, handle device for screwing up and air charging system is installed
In corresponding position, meanwhile, each process equipment is improved, the operating accuracy of each process is improved, balances the work of each process
Time reduces manual handling and every auxiliary operation, improves the degree of automation of entire filling operation, significantly reduces worker
The amount of labour and labor intensity, improve the production efficiency of wire body.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the structural schematic diagram of equidistant feeding-distribution device in Fig. 1.
Fig. 3 is the structural schematic diagram of filling apparatus in Fig. 1.
Fig. 4 is the vertical profile structural schematic diagram of vacuum filling head in Fig. 3.
Fig. 5 is the structural schematic diagram of perforating device in Fig. 1.
Fig. 6 is the structural schematic diagram that bar part is punched in Fig. 5.
Fig. 7 is the structural schematic diagram that grey oil spreading device is wiped in Fig. 1.
Fig. 8 is the structural schematic diagram of handle device for screwing up in Fig. 1.
Fig. 9 is the structural schematic diagram of tappet head in Fig. 8.
Figure 10 is the structural schematic diagram of air charging system in Fig. 1.
Figure 11 is the structural schematic diagram of pneumatic head in Figure 10.
Figure 12 is the vertical profile structural schematic diagram of pneumatic head in Figure 11.
Figure 13 is the process flow chart of loading line in Figure 10.
Figure 14 is the structural schematic diagram of feeding-distribution device in Fig. 1.
Specific embodiment
Automatic loading production line for dry powder extinguisher described in the utility model is illustrated with specific embodiment below.
As shown in Figure 1, the utility model includes the first conveyer belt S1 being sequentially arranged, the second conveyer belt S2 and third conveying
Band S3, the second conveyer belt S2 is parallel with first conveyer belt S1, third conveyer belt S3 difference, and the conveying of the second conveyer belt S2 and first
Joint with S1, third conveyer belt S3 is provided with crossover region, and above-mentioned crossover region is provided with driving means；First conveyer belt
Equidistant feeding-distribution device 1 is provided with above S1, is provided with filling apparatus 2 between first conveyer belt S1 and the second conveyer belt S2, second
It is disposed with perforating device 3 on conveyer belt S2, wipes grey oil spreading device 4 and handle device for screwing up 5, the second conveyer belt S2 and third
Air charging system 6 is provided between conveyer belt S3.
As shown in Fig. 2, equidistant feeding-distribution device 1 includes sub-material bracket 1.1, cylinder is provided on the transverse slat of sub-material bracket 1.1
Driving moves horizontally sliding block 1.2, moves horizontally the lifting support plate 1.3 that lifting cylinder driving is provided on sliding block 1.2, lifting
Several electromagnet suction nozzles 1.4 are installed in support plate 1.3.In order to meet the sub-material requirement of Multiple Type bottle body, sub-material bracket
It is provided with height adjustment device between 1.1 transverse slat and riser, transverse slat is allow to carry out height adjustment.
As shown in figure 3, filling apparatus 2 includes the beam type being arranged between filling bottom plate 2.1 and air cylinder fixed plate 2.2
Weighing sensor 2.3,2.2 bottom of air cylinder fixed plate are fixed with the cylinder body of lifting cylinder, are provided with and lead at the top of air cylinder fixed plate 2.2
To bar 2.4, the movable plate 2.5 driven by above-mentioned lifting cylinder piston rod, 2.4 top of guide rod are equipped on guide rod 2.4
It is provided with the loading plate 2.7 for installing vacuum filling head 2.6.In order to meet the filling requirement of Multiple Type bottle body, loading plate
2.7 can carry out height adjustment along guide rod 2.4.When filling apparatus 2 is more than one, guide rod 2.4 is installed only at cylinder
At the diagonal position of fixed plate 2.2, loading plate 2.7 and movable plate 2.5, so that adjacent filling apparatus 2 compact can be laid, save
Equipment land occupation.
As shown in figure 4, above-mentioned vacuum filling head 2.6 includes the vacuum suction chamber 2.6.1 with sealing bottle cooperation, vacuum is taken out
It is uniformly distributed on the side wall of air cavity 2.6.1 that there are two be evacuated pipe fitting.Dry powder punishment in advance chamber is provided with above vacuum suction chamber 2.6.1
2.6.2, concora crush through-hole, the seal plug of concora crush through-hole and the driving of aciculiform lifting cylinder are offered at the top of dry powder punishment in advance chamber 2.6.2
2.6.3 matching.It is communicated with 30-45 ° of inclination upwards on dry powder punishment in advance chamber 2.6.2 side wall and is arranged and extends to the intracorporal charging of chamber
The end pipe 2.6.4, feed pipe 2.6.4 is provided with swing closure plate 2.6.5 of the hinge point at the top of tube wall, dry powder punishment in advance chamber 2.6.2
Bottom is provided through vacuum suction chamber 2.6.1 and extends to the intracorporal filling tube 2.6.6 of bottle.For the ease of maintenance, vacuum is taken out
Air cavity 2.6.1 is to bolt the split type structure being connected with dry powder punishment in advance chamber 2.6.2, and correspondingly, filling tube 2.6.6 points is positioned at dry
Upper section in powder punishment in advance chamber 2.6.2 and the lower section in vacuum suction chamber 2.6.1.For the ease of blanking, dry powder punishment in advance chamber
2.6.2 material bottom of chamber portion is throat structure.In order to increase air-tightness, the bottom vacuum suction chamber 2.6.1 is equipped with direct with bottle body
The sealing rubber cover 2.6.7 of contact.
As shown in Figure 5,6, perforating device 3 includes the mounting plate of lifting cylinder driving, is equipped with rotating electric machine on mounting plate
The punching bar 3.1 of driving, punching bar 3.1 are hollow steel pipe, are punched at the top of bar 3.1 through air inlet sleeve 3.2 and rotating electric machine
Shaft is connected, and the air inlet pipe 3.3 being connected with air inlet pipe fitting is provided in air inlet sleeve 3.2；Punching 3.1 bottom of bar is provided with
Perforating head 3.4 offers gas vent 3.5 on the side wall of perforating head 3.4, and the end of perforating head 3.4 is hinged with scraping for eccentric setting
Expect pendulum 3.6, i.e., the hinge joint setting of scraper pendulum 3.6 is in punching 1 central axis side of bar.Meanwhile in order to obtain maximum beat
Bore dia is provided with pendulum position limiting structure on perforating head 3.4, and maximum, which is in, when deflecting perforating head 3.4 rotates horizontally position.Together
When, in order to cooperate punching, body clamp system adjustable in pitch is provided with below rotating electric machine.
As shown in fig. 7, wiping grey oil spreading device 4 includes horizontally disposed U-shaped frame 4.1, connected in U-shaped frame 4.1 by guide rail
There is the movable supporting plate 4.2 of displacement cylinder driving, displacement cylinder is mounted in U-shaped frame 4.1；It is arranged above movable supporting plate 4.2
There is lifter plate 4.3, lifter plate 4.3 is connected with movable supporting plate 4.2 by lifting cylinder, is additionally provided with and passes through on lifter plate 4.3
The wiping ash bar 4.4 of rotating electric machine driving and bar 4.5 of putting the oil specifically are wiped and are provided with first pulley 4.6 on grey bar 4.4, bar of putting the oil
The second belt wheel 4.7 and third belt wheel 4.8 are coaxially arranged on 4.5, the first pulley 4.6 passes through synchronous with the second belt wheel 4.7
Band connection, third belt wheel 4.8 pass through synchronous band connection with the rotary shaft of rotating electric machine.It wipes grey bar 4.4 and bar 4.5 of putting the oil is located at U
Between the both arms of shape frame 4.1, passes through movable supporting plate 4.2 and extend to below the both arms of U-shaped frame 4.1, put the oil for convenience
4.5 make-up oil of bar is provided with oil groove 4.9 below the U-shaped frame 4.1 of 4.5 one end of bar of putting the oil.Lifter plate in order to prevent
4.3 excessive descents damage lifting cylinder and movable supporting plate 4.2, are also equipped with end and movable supporting plate 4.2 on lifter plate 4.3
The limiting buffer device 4.10 being in contact.In order to make to wipe the production requirement that grey oil spreading device 4 meets Multiple Type bottle body, U-shaped frame 4.1
It is connected by height adjustment device with fixed upright bar.
As shown in figure 8, handle device for screwing up 5 includes tappet head, tappet head driving mechanism and body fixed mechanism, it is described to twist
Tight head driving mechanism includes the U-frame 5.1 by lifting cylinder driving and the spline housing 5.2 by rotating electric machine driving, spline housing 5.2
Bottom offers the accommodating cavity that length is 20-25 centimetres, and movable sleeve is connected to splined shaft 5.3 in accommodating cavity, therefore, the splined shaft
5.3 can not only rotate with spline housing 5.2, but also can move up and down in accommodating cavity.The upper plate of splined shaft 5.3 and U-frame 5.1 and
Lower plate is movably connected, the first compressed spring 5.4 being socketed between 5.1 upper plate of U-frame and lower plate on splined shaft 5.3, the
One compressed spring, 5.4 bottom is fixedly linked with splined shaft 5.3.Specifically, 5.4 both ends of the first compressed spring are respectively arranged with and flower
The connected upper bush 5.5 of key axis activity 5.3 and the lower sleeve 5.6 being fixedly linked with splined shaft 5.3, upper bush 5.5 and lower sleeve
5.6 include being socketed the stack shell being connected with 5.1 upper plates of U-frame/lower plate, is respectively arranged on stack shell positioned at 5.1 inside of U-frame
Position limiting convex ring.Tappet head 5.7 is connected in 5.3 end of splined shaft, as shown in fig. 9, it includes one matches with fire extinguisher handle
The one end of rectangle handle clamping groove 5.7.1, rectangle handle clamping groove 5.7.1 far from splined shaft 5.3 be uncovered structure, it is long
Other the three of rectangular handle clamping groove 5.7.1 extend outwardly to form continuous horizontal pressure foot 5.7.2.In order to fire extinguisher handle
It is adapted, is also provided with pressure gauge avoid holes 5.7.3 on the side plate of rectangle handle clamping groove 5.7.1.Body fixed mechanism 5.8
Including outside fixed column and inside fixed column, elastic buffer protective layer is coated in outside fixed column and inside fixed column, and
Distance regulating mechanism is provided in the fixed column of outside.Tappet head location sensitive is provided on body fixed mechanism 5.8 on methods, rack
Device 5.9.
As shown in Figure 10, air charging system 6 includes braced frame, is provided with gasing tank 6.1 at the top of the braced frame, is supported
Base of frame is provided with the fire extinguisher support plate 6.2 of lifting cylinder driving, is provided with pneumatic head in the middle part of braced frame and fixes
Plate 6.3 is provided with pneumatic head 6.4 corresponding with fire extinguisher position in pneumatic head fixed plate 6.3.Pneumatic head 6.4 is 1 or more
A, structure is identical, and the guide post in pneumatic head fixed plate 6.3 and extended downwardly is arranged in including as shown in Figure 11,12
6.4.1, the end guide post 6.4.1 is fixed with horizontally disposed both ends with roll cam 6.4.2 hand pressure board 6.4.3, leads
It is successively socketed with the second compressed spring 6.4.4 on column 6.4.1 and is connected across the shape of a saddle handle clamp on hand pressure board 6.4.3
6.4.5, top plate one end of shape of a saddle handle clamp 6.4.5, which is hinged with, swings pressing plate 6.4.6.The outside for swinging pressing plate 6.4.6 is perpendicular
Straight flange is provided with the curved bend 6.4.7 of indent at top, further, swings the top pressing plate 6.4.6 and shape of a saddle handle
The hinged end face that clamp 6.4.5 is in contact is arcuate structure.When roll cam 6.4.2 is connected to curved bend 6.4.7 and the shape of a saddle
The angle of departure α that pressing plate 6.4.6 and shape of a saddle handle clamp 6.4.5 is in 15-40 ° is swung when the handle clamp 6.4.5 other end, works as rolling
Moving cam 6.4.2 swings pressure when being connected to the outside upright side for swinging pressing plate 6.4.6 and the shape of a saddle handle clamp 6.4.5 other end
Plate 6.4.6 is fitted closely with shape of a saddle handle clamp 6.4.5.Enter in clamp in order to facilitate fire extinguisher handle, shape of a saddle handle
The side plate bottom of clamp 6.4.5 extends outwardly flare structure.The lower end pressing plate 6.4.6 is swung to be provided with and 6.1 phase of gasing tank
The gas-charging connection 6.4.8 of connection is provided on the side plate of shape of a saddle handle clamp 6.4.5 and to match with gas-charging connection 6.4.8
Handle pressure gauge clamping groove 6.4.9.In order to accelerate aeration speed, using first low inflation high-pressure aerated method again.Specifically,
High pressure gas holder and lower pressure tanks are set simultaneously at the top of braced frame, as shown in figure 13, each pneumatic head is filled with a high pressure
Gas branch pipe and a low inflation branch pipe are connected, and are provided with electromagnetism on every high-pressure aerated branch pipe and low inflation branch pipe
Valve.In order to make air charging system 6 meet the inflation requirement of Multiple Type fire extinguisher, pneumatic head fixed plate 6.3 is filled by height adjustment
It sets and is connected with braced frame.
In order to meet productive temp, the workload for manually carrying out auxiliary rotating to bottle body is reduced, the automation of wire body is improved
Degree is provided with driving means 7(in the crossover region of the second conveyer belt S2 and first conveyer belt S1, third conveyer belt S3 and sees figure
1).The driving means 7 includes for elapsing bottle body to the promotion being driven by the cylinder on filling apparatus 2 or air charging system 6
Plate, and bottle body is elapsed out to outside filling apparatus 2 or air charging system 6 electromagnet adsorption plate.Under normal conditions, pushing plate is installed
In the outside of upstream belt, electromagnet adsorption plate is mounted on the outside of downstream conveyor belt.
In order to rationally using plant area and the feed needs for meeting first conveyer belt S1, in the charging of first conveyer belt S1
End is provided with perpendicular stock conveyer belt S0, and the side of stock conveyer belt S0 discharge end is provided with and first conveyer belt S1 phase
The corner splicing plate S ' with feeding-distribution device 8 of linking.As shown in figure 14, feeding-distribution device 8 includes being located at the end stock conveyer belt S0
It holds and to the striker plate 8.1 that the corner splicing plate direction S ' is extended, is movably set on striker plate 8.1 and is driven by cylinder
The saddle 8.2 moved in the horizontal direction, be provided on saddle 8.2 cylinder driving with first conveyer belt S1 is perpendicular stretches
Contracting fork 8.3.
It is stock conveyer belt S0, first conveyer belt S1, second defeated in order to meet the requirement of Multiple Type fire extinguisher smooth transport
Band S2 and the two sides third conveyer belt S3 is sent to be provided with guardrail adjustable in pitch.
In the present embodiment, equidistant feeding-distribution device 1 includes two electromagnet suction nozzles 1.4, and filling apparatus 2 includes that four vacuum fill
Head 2.6 is filled, air charging system 6 includes four pneumatic heads 6.4.Further, it is also possible to adjust the quantity of the above equipment according to production requirement.
Before filling, each conveyer belt guardrails of both sides is adjusted to suitable spacing according to the model of fire extinguisher bottle, by each equipment
It adjusts to suitable height.
Then, fire extinguisher is placed on stock conveyer belt S0 vertically, when row to the stock end conveyer belt S0, is filled in sub-material
It sets and stops travelling forward under 8 effect of striker plate 8.1, later, be transferred on corner splicing plate S ' by feeding-distribution device 8, and match
It closes equidistant feeding-distribution device 1 and carries out beat arrangement.Specifically, the flexible fork 8.3 of feeding-distribution device 8 is first from initial bit (stock conveying
The band end S0 and the separate side first conveyer belt S1) it stretches out, it is then mobile to the direction first conveyer belt S1 with saddle 8.2, by this
Fire extinguisher bottle is pushed on corner splicing plate S ', and later, flexible fork 8.3 retracts and returns to initial bit.
Then, two electromagnet suction nozzles 1.4 of equidistant feeding-distribution device 1 are moved to the stock end conveyer belt S0 and corner splicing
Above fire extinguisher bottle on plate S ', adsorbs bottle body and lift upwards, reached above first conveyer belt S1 after two stations that move forward
Afterwards, bottle body is put down.Since the spacing of electromagnet suction nozzle 1.4 is certain, and 1.1 transverse slat of sub-material bracket advances in the horizontal direction with after
The beat moved back remains unchanged, therefore, after bottle body is raised and is placed on conveyer belt, the spacing that can be kept fixed and with defeated
Band is sent to move forward together.
When fire extinguisher bottle runs to the crossover region of first conveyer belt S1 and the second conveyer belt S2, the bottle body quilt of end four
In the pushing plate passage to the movable plate 2.5 of filling apparatus 2 of driving means 7, movable plate 2.5 is moved up, and makes bottle body and vacuum filling
First 2.6 sealing is connected, and it is filling to carry out dry powder later.Specifically, after sealing rubber cover 2.6.7 is engaged with sealing bottle, to vacuum
The pumping chamber 2.6.1 and dry powder punishment in advance chamber 2.6.2 communicated therewith, fire extinguisher bottle carry out vacuum pumping, reach the true of setting
After reciprocal of duty cycle, swings closure plate 2.6.5 and automatically open under vacuum, dry powder enters dry powder punishment in advance chamber by feed pipe 2.6.4
2.6.2, and through in filling tube 2.6.6 injection fire extinguisher bottle body, when dry powder injection rate is up to standard, control system issues instruction, closes
The automatically controlled inlet valve of feed pipe 2.6.4 stops charging, and then seal plug 2.6.3, which is moved up, makes dry powder punishment in advance chamber 2.6.2 and atmosphere
It communicates, when outside air enters dry powder punishment in advance chamber 2.6.2 from concora crush through-hole, the powder of dry powder punishment in advance chamber 2.6.2 bottom remnants
It can all be blown into bottle body, after preventing filling head and bottle body from disengaging, material waste and scene caused by this part powder is scattered
Pollution.When dry powder punishment in advance chamber 2.6.2 internal and external pressure balance, closure plate 2.6.5 automatic attaching is swung on feed pipe 2.6.4.
While dry powder is filling, weighing sensor 2.3 will do it weighing.Above-mentioned weighing range includes being filled into bottle body
Dry powder weight and other than filling bottom plate 2.1, weighing sensor 2.3 filling apparatus 2 all components.Control system is real
When monitoring be filled into the intracorporal dry powder weight of bottle, once reach filling standard, vacuum filling head 2.6 stops immediately material filling operate,
The generation for phenomena such as filling amount is inadequate when efficiently avoiding traditional fill operations or is above standard, it is constantly round-trip to avoid worker
The workload caused by filling, weighing post increases, and improves powder filling precision, maintains site environment, improves production efficiency.
After the completion of filling, movable plate 2.5 declines, and fire extinguisher bottle disposed thereon is in 7 electromagnet adsorption plate of driving means
Under the action of be moved on the second conveyer belt S2 and move ahead therewith.When advancing to 3 lower section of perforating device, body clamping is first passed through
Fire extinguisher is fixed by mechanism, then, enters perforating head 3.4 in fire extinguisher bottle in lifting cylinder effect underthrust, and in electric rotating
It is rotated under the action of machine.When scraper pendulum 3.6 encounters dry powder resistance, since wobbler action scraper pendulum 3.6 swings aside,
Punching diameter is set to become larger.Meanwhile compressed air enters air inlet pipe 3.3 by air inlet pipe fitting, from punching after punching bar 3.1
Gas vent 3.5 on first 3.4 side wall is discharged, and so that the dry powder of perforated area is become more loose, can effectively improve punching
Speed.After the completion of punching, perforating head 3.4 stops rotating, and mobile to bottleneck direction under lifting cylinder effect, as scraper is put
The separation of piece 3.6 and dry powder, scraper pendulum 3.6 are detached from bottle body under the effect of gravity with initial vertical state and return to original station.
When bottle body runs to wiping ash 4 lower section of oil spreading device, movable supporting plate 4.2 is stretched out in the case where shifting cylinder action, is wiped
Grey bar 4.4 is moved to therewith above fire extinguisher bottleneck, and then lifter plate 4.3 moves down, and is wiped grey bar 4.4 and is contacted with bottleneck, and is rotating
Bottleneck is wiped under motor effect, with putting the oil, the bar 4.5 of putting the oil that bar 4.5 is connected to together on lifter plate 4.3 then submerges oil
It carries out dipping in oily operation in slot 4.9；After the completion of wiping ash, lifter plate 4.3 is lifted, and movable supporting plate 4.2, which continues to stretch out, makes bar 4.5 of putting the oil
Above fire extinguisher bottleneck, then lifter plate 4.3 is moved down, and bar 4.5 of putting the oil is contacted with bottleneck, and right under rotating electric machine effect
Bottleneck carries out operation of putting the oil；After the completion of all wiping ash puts the oil work, lifter plate 4.3 is lifted, and movable supporting plate 4.2 is retracted to initially
Position.
Later, fire extinguisher bottle continues to move forward with the second conveyer belt S2, in moving process, manually fills fire extinguisher handle
It is tightened on bottle body, and tentatively.When reaching 5 lower section of handle device for screwing up, after body is fixed by body fixed mechanism,
Lifting cylinder driving U-frame 5.1 and tappet head move down, and the rectangle handle clamping groove 5.7.1 of tappet head is just connected to
When on fire extinguisher handle, tappet head position sensor 5.9 issues first position signal to rotating electric machine, and rotating electric machine starts work
Make, spline housing 5.2 and splined shaft 5.3 rotate with, and tighten fire extinguisher handle according to the torque of setting.If fire extinguisher handle
The initial position of hand cannot be matched with the rectangle handle clamping groove 5.7.1 of tappet head, then, when tappet head moves downward
When, handle is in contact with the horizontal pressure foot 5.7.2 of tappet head first, and stop tappet head to continue to move down, and U-frame 5.1 then continues
It moves down, at this point, the lower plate of lower sleeve 5.6 and U-frame 5.1 disengages, the position limiting convex ring of 5.1 upper plate of U-frame and upper bush 5.5 is to the
One compressed spring 5.4 is compressed, and tappet head position sensor 5.9 can then issue second position signal to rotating electric machine, rotation
Motor is started to work, and rotates horizontal pressure foot 5.7.2 along handle top surface, and rectangle handle clamping groove 5.7.1 moves closer to handle,
When rectangle handle clamping groove 5.7.1 is directed at handle, tappet head 5.7 is in the screen resilience of the first compressed spring 5.4 and itself weight
Power effect is lower to fall, and blocks handle completely, at this point, tappet head position sensor 5.9 issues first position signal to rotating electric machine,
Fire extinguisher handle is tightened according to the torque of setting.
When running to the crossover region with third conveyer belt S3 with the second conveyer belt S2 with the fire extinguisher bottle for tightening handle,
Under the action of driving means 7, the bottle body of end four enters in the fire extinguisher support plate 6.2 of air charging system 6 simultaneously.Fire extinguisher branch
Fagging 6.2 moves up under lifting cylinder effect, and fire extinguisher handle enters shape of a saddle handle clamp 6.4.5, in handle pressure gauge card
Under the action of access slot 6.4.9, the relative position of the two is remained unchanged.Fire extinguisher support plate 6.2 continues to move up, shape of a saddle handle card
Head 6.4.5 continues to move up under the promotion of bottle body along guide post 6.4.1, and the second compressed spring 6.4.4 is compressed.Due to saddle
For shape handle clamp 6.4.5 before moving up, roll cam 6.4.2 is connected to curved bend 6.4.7 and shape of a saddle handle clamp 6.4.5
The other end, i.e. swing pressing plate 6.4.6 and shape of a saddle handle clamp 6.4.5 are in 15-40 ° of angle of departure α；With shape of a saddle handle card
Head 6.4.5's moves up, and roll cam 6.4.2 gradually removes curved bend 6.4.7, by hand pressure board 6.4.3 length and both ends rolling
The limitation of cam 6.4.2 swings pressing plate 6.4.6 and moves closer to shape of a saddle handle clamp 6.4.5, until with shape of a saddle handle clamp
6.4.5 fitting closely.In the process, gas-charging connection 6.4.8 is mobile with pressing plate 6.4.6 is swung, and is finally completed and fire extinguisher handle
The connection of hand inflating port；Meanwhile the hand pressure handle of fire extinguisher handle moves closer to hand pressure board 6.4.3, between the two away from diminution,
Handle hand pressure handle opens fire extinguisher handle inflating port valve under the action of hand pressure board 6.4.3.So far, before completing inflation operation
Button-up operations.Later, the solenoid valve of low inflation branch pipe is opened, and is inflated to bottle body, when reaching setting value 2.0Mpa, is cut
High-pressure aerated state is changed to, until 2.5MPa, that is, gauge hand are directed toward green tag slot.This gas replenishment process can be taken into account
Volumetric efficiency and the blowing pressure precision.
After the completion of inflating operation, fire extinguisher bottle in fire extinguisher support plate 6.2 enters the under the action of driving means 7
Three conveyer belt S3, in the work of third conveyer belt S3 enterprising pedestrian's work installation insurance pin and lead sealing, later by third conveyer belt S3
It is transported to next station.
The utility model can make fire extinguisher bottle is equidistant on the conveyor belt at the uniform velocity to move, and by filling apparatus 2 into
Row dry powder Quick-filling is weighed while filling since filling apparatus 2 can be realized, and can accurately control powder filling amount, sufficiently
Operation of doing over again is avoided, worker's amount of labour is significantly reduced, filling efficiency is improved, is very suitable for dry powder extinguisher filling pipeline
Even running.The vacuum filling head that above-mentioned filling apparatus uses, it is simple in sturcture, ingenious in design, by being set in vacuum suction chamber
It sets pumping pipe fitting and opens up concora crush through-hole in dry powder punishment in advance top of chamber, realize negative-pressure ward and the rapid conversion that negative pressure releases；
Meanwhile cooperation stops filling can open of dry powder i.e. with the feed pipe for swinging closure plate；In addition, filling tube protrudes into bottle body, it can
Bottle mouth position is trickled down to avoid powder, when seal plug is opened, it is intracavitary that outside air enters dry powder punishment in advance, can will be residual in cavity
The powder stayed is all blown into bottle；By above-mentioned measure, filling accuracy and filling efficiency are effectively increased, improves live ring
Filling cost has been saved in border.
The punching bar of the utility model perforating device 3 can be conducive to the fluffy degree for improving dry powder, add to supply gas in punching
Fast trepanning velocity, meanwhile, the scraper pendulum for being eccentrically set on punching cephalic par deflects under dry powder drag effect, to expand
Big pre-perforated diameter, is very beneficial for the installation of passage, and substantially avoid dry powder blocking passage, effectively reduces
Punch rework rate.
Grey oil spreading device 4 is wiped used in the utility model, structure is simple, and it is easy to use, it can effectively reduce worker's labour
Intensity improves and wipes the speed and quality that ash is put the oil, and guarantees the sealed connection of handle and bottle body.
Handle device for screwing up 5 used in the utility model, by the cooperation of tappet head and tappet head driving mechanism, no matter
Whether the initial position of fire extinguisher handle is corresponding with the rectangle handle of tappet head clamping groove location, can be realized automatic twist
Tight movement, significantly reduces worker's amount of labour, improves and tighten efficiency, while effectively reducing equipment failure rate, be conducive to do
The operation steady in a long-term of powder fire extinguisher filling pipeline.
Air charging system 6 used in the utility model by roll cam, swing pressing plate and the phase interworking of hand pressure board
It closes, realizes the positioning of fire extinguisher handle, the teamwork that air inflation nozzle compresses and fire extinguisher handle presses, reached automatic inflating
Purpose significantly reduces worker's amount of labour, improves volumetric efficiency, and structure is simple, compact, occupies little space, with fire extinguisher
It is densely arranged that multistation is realized when automatic loading production line is used cooperatively, and eliminates multiple cylinders, solenoid valve and relevant control
System processed, greatly reduces equipment investment.
In conclusion the utility model effectively increases the operating accuracy of each process, the working time of each process is balanced,
Reduce manual handling and every auxiliary operation, improves the degree of automation of entire filling operation, significantly reduce worker's
The amount of labour and labor intensity improve the production efficiency of wire body, have saved the manufacturing cost of fire extinguisher.
Claims (10)
1. a kind of automatic loading production line for dry powder extinguisher, it is characterised in that: including the first conveyer belt, second defeated being sequentially arranged
Send band and third conveyer belt, second conveyer belt is parallel with first conveyer belt, third conveyer belt difference, and the second conveyer belt with
First conveyer belt, third conveyer belt joint be provided with crossover region, the crossover region is provided with driving means；Described
Equidistant feeding-distribution device is provided with above one conveyer belt, is provided with filling apparatus between first conveyer belt and the second conveyer belt, second
It is disposed with perforating device on conveyer belt, wipes grey oil spreading device and handle device for screwing up, the second conveyer belt and third conveyer belt
Between be provided with air charging system.
2. automatic loading production line for dry powder extinguisher according to claim 1, it is characterised in that: the equidistant feeding-distribution device
It including sub-material bracket, is provided on the transverse slat of the sub-material bracket and moves horizontally sliding block, described move horizontally is provided on sliding block
The electromagnet suction nozzle of lifting cylinder driving.
3. automatic loading production line for dry powder extinguisher according to claim 1, it is characterised in that: the filling apparatus includes
Weighing sensor between filling bottom plate and air cylinder fixed plate is set, the air cylinder fixed plate bottom is provided with lifting cylinder,
It is provided with guide rod at the top of air cylinder fixed plate, the movable plate driven by the lifting cylinder is equipped on the guide rod, is led
The loading plate for installing vacuum filling head is provided at the top of to bar；The vacuum filling head includes the band with sealing bottle cooperation
There is the vacuum suction chamber of pumping pipe fitting, is provided with dry powder punishment in advance chamber, the dry powder punishment in advance chamber top above the vacuum suction chamber
Portion offers concora crush through-hole, and the concora crush through-hole is matched with the seal plug that lifting cylinder drives, on dry powder punishment in advance chamber side wall
It is communicated with and tilts upward and extend to the intracorporal feed pipe of chamber, the charging tube end is provided with the swing being hinged at the top of tube wall
Closure plate, dry powder punishment in advance bottom of chamber portion are provided through vacuum suction chamber and extend to the intracorporal filling tube of bottle.
4. automatic loading production line for dry powder extinguisher according to claim 1, it is characterised in that: the perforating device includes
The mounting plate of lifting cylinder driving, the punching bar of rotating electric machine driving is provided on the mounting plate, and the punching bar is hollow
Steel pipe is connected by air inlet sleeve at the top of punching bar with the shaft of the rotating electric machine, be provided in the air inlet sleeve and into
The air inlet pipe that gas-tpe fitting is connected；Punching bar bottom is provided with perforating head, offers gas vent on the side wall of the perforating head,
The end of perforating head is hinged with the scraper pendulum of eccentric setting.
5. automatic loading production line for dry powder extinguisher according to claim 1, it is characterised in that: the grey oil spreading device of the wiping
Including horizontally disposed U-shaped frame, the movable supporting plate of displacement cylinder driving, the shifting are connected in the U-shaped frame by guide rail
Position cylinder is arranged in U-shaped frame；Lifter plate is provided with above the movable supporting plate, the lifter plate passes through lifting cylinder and work
Dynamic support plate is connected, and the wiping ash bar driven by rotating electric machine is additionally provided on lifter plate and bar of putting the oil, the grey bar of wipings with smear
Beam hanger is located between the both arms of U-shaped frame, wipes grey bar and bar of putting the oil passes through movable supporting plate and extends to below the both arms of U-shaped frame,
And oil groove is provided with below the U-shaped frame of described bar one end of putting the oil.
6. automatic loading production line for dry powder extinguisher according to claim 1, it is characterised in that: the handle device for screwing up
Including tappet head, tappet head driving mechanism and body fixed mechanism, the tappet head driving mechanism includes being driven by lifting cylinder
U-frame and the spline housing that is driven by rotating electric machine, movable sleeve is connected to splined shaft in the spline housing, the splined shaft with it is described
The upper plate and lower plate of U-frame are movably connected, the first compression bullet being socketed between U-frame upper plate and lower plate on splined shaft
Spring, first compressed spring bottom are fixedly linked with splined shaft；The tappet head for being connected in spline shaft end includes one
The rectangle handle clamping groove to match with fire extinguisher handle, the described one end of rectangle handle clamping groove far from splined shaft is spacious
Mouth structure, other the three of rectangle handle clamping groove extend outwardly to form continuous horizontal pressure foot.
7. automatic loading production line for dry powder extinguisher according to claim 1, it is characterised in that: the air charging system includes
Braced frame, the braced frame top are provided with gasing tank, and braced frame bottom is provided with going out for lifting cylinder driving
Firearm support plate, braced frame middle part are provided with pneumatic head fixed plate, are provided in the pneumatic head fixed plate and fire extinguisher position
Set corresponding pneumatic head；The inflation header structure is identical, includes being arranged in the pneumatic head fixed plate and extending downwardly
Guide post, the guide post end is fixed with horizontally disposed both ends with roll cam hand pressure board, in guide post according to
It is secondary to be socketed with the second compressed spring and be connected across the shape of a saddle handle clamp on hand pressure board, the shape of a saddle handle clamp
Top plate one end be hinged with swing pressing plate, the outside upright side for swinging pressing plate is provided with the arc of indent at top
It is curved, pressing plate and shape of a saddle handle are swung when the roll cam is connected to the curved bend and the shape of a saddle handle clamp other end
Clamp is in 15-40 ° of the angle of departure, when the roll cam is connected to outside upright side and the shape of a saddle handle clamp of swing pressing plate
Pressing plate is swung when the other end to fit closely with shape of a saddle handle clamp；The swing pressing plate lower end is provided with and the gasing tank phase
The gas-charging connection of connection, be provided on the side plate of the shape of a saddle handle clamp matched with the gas-charging connection hand pressure
Table clamping groove.
8. automatic loading production line for dry powder extinguisher according to claim 1, it is characterised in that: the driving means includes
Filling apparatus or air charging system are elapsed out to the pushing plate on filling apparatus or air charging system, and by bottle body for elapsing bottle body
Outer electromagnet adsorption plate.
9. automatic loading production line for dry powder extinguisher according to claim 1, it is characterised in that: the first conveyer belt
Feed end is vertically installed with stock conveyer belt, and the side of the stock conveyer belt discharging end is provided with mutually to be connected with first conveyer belt
The corner splicing plate with feeding-distribution device, the feeding-distribution device includes being located at stock conveying end of tape and to the corner splicing
The extended striker plate in plate direction is movably set with the saddle moved horizontally on the striker plate, is provided on the saddle
The perpendicular flexible fork with first conveyer belt.
10. automatic loading production line for dry powder extinguisher according to claim 9, it is characterised in that: described includes that stock is defeated
Band, first conveyer belt, the second conveyer belt and third conveyer belt two sides are sent to be provided with guardrail, the guardrail side is provided with spacing
Regulating device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820868806.6U CN208389231U (en) | 2018-06-06 | 2018-06-06 | Automatic loading production line for dry powder extinguisher |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820868806.6U CN208389231U (en) | 2018-06-06 | 2018-06-06 | Automatic loading production line for dry powder extinguisher |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208389231U true CN208389231U (en) | 2019-01-18 |
Family
ID=65135053
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820868806.6U Expired - Fee Related CN208389231U (en) | 2018-06-06 | 2018-06-06 | Automatic loading production line for dry powder extinguisher |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208389231U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108498987A (en) * | 2018-06-06 | 2018-09-07 | 河南省绿博能源设备有限公司 | Automatic loading production line for dry powder extinguisher |
| CN114750988A (en) * | 2022-03-21 | 2022-07-15 | 江西圣辉生化科技有限公司 | Filling system of fire extinguisher |
| CN115477051A (en) * | 2022-10-26 | 2022-12-16 | 安徽华星消防设备(集团)有限公司 | Fire extinguisher filling loading and unloading device |
-
2018
- 2018-06-06 CN CN201820868806.6U patent/CN208389231U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108498987A (en) * | 2018-06-06 | 2018-09-07 | 河南省绿博能源设备有限公司 | Automatic loading production line for dry powder extinguisher |
| CN108498987B (en) * | 2018-06-06 | 2023-03-31 | 河南省绿博能源设备有限公司 | Automatic filling production line of dry powder fire extinguisher |
| CN114750988A (en) * | 2022-03-21 | 2022-07-15 | 江西圣辉生化科技有限公司 | Filling system of fire extinguisher |
| CN114750988B (en) * | 2022-03-21 | 2023-09-01 | 江西圣辉生化科技有限公司 | Filling system of fire extinguisher |
| CN115477051A (en) * | 2022-10-26 | 2022-12-16 | 安徽华星消防设备(集团)有限公司 | Fire extinguisher filling loading and unloading device |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190118 |