CN208378968U - The electromagnetic wire continuous online half hard values control device of copper conductor - Google Patents
The electromagnetic wire continuous online half hard values control device of copper conductor Download PDFInfo
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- CN208378968U CN208378968U CN201821061094.3U CN201821061094U CN208378968U CN 208378968 U CN208378968 U CN 208378968U CN 201821061094 U CN201821061094 U CN 201821061094U CN 208378968 U CN208378968 U CN 208378968U
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- China
- Prior art keywords
- copper conductor
- half hard
- hard values
- traction apparatus
- pinch roller
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Abstract
The utility model discloses a kind of electromagnetic wire continuous online half hard values control devices of copper conductor, including the first caterpillar traction apparatus, directive wheel, nylon pinch roller, tuner device, connecting conduit, cooling water tank, hot blast drying device, guiding pinch roller, the second caterpillar traction apparatus；First caterpillar traction apparatus, directive wheel, nylon pinch roller, tuner device, connecting conduit, cooling water tank, hot blast drying device, guiding pinch roller, the second caterpillar traction apparatus are successively laid from left to right.The utility model control device exports oscillating current by the oscillation generator in tuner device, pass through control oscillating current and induction frequencies size, copper conductor is heated and softened, to obtain corresponding half hard values of copper conductor, has the advantages that structure is simple, at low cost, work efficiency is high.
Description
Technical field
The utility model relates to electromagnetic wire field, in particular to a kind of electromagnetic wire is controlled with continuous online half hard values of copper conductor
Device.
Background technique
There are many modes of radiant heating for the annealing of copper conductor area internal stress, however after softening copper conductor and maintain half
There are still have unstability for hard values；A procedure must be passed through after often softened, making copper conductor, once mechanical becomes again
Shape amount can be only achieved defined half hard values, and because of continuous online production, then once, mechanical system generates the half hard values hardly possible of copper conductor
To ensure its uniform, stability.
Summary of the invention
In order to solve the above-mentioned technical problem, the electromagnetic wire that the utility model provides that a kind of structure is simple, work efficiency is high is used
The continuous online half hard values control device of copper conductor.
The technical solution that the utility model solves the above problems is: a kind of continuous online half hard values control of electromagnetic wire copper conductor
Device processed, including the first caterpillar traction apparatus, directive wheel, nylon pinch roller, tuner device, connecting conduit, cooling water tank, hot wind
Blow-dry device, guiding pinch roller, the second caterpillar traction apparatus；First caterpillar traction apparatus, directive wheel, nylon pinch roller, high frequency
Head device, connecting conduit, cooling water tank, hot blast drying device, guiding pinch roller, the second caterpillar traction apparatus successively cloth from left to right
If copper conductor to be processed is successively sent into tuner dress after the traction of the first caterpillar traction apparatus, directive wheel guiding, nylon pinch roller
It sets, tuner device heats and softens copper conductor, and obtains half hard values of copper conductor after qualified softening；After heating and softening
Copper conductor through connecting conduit to be sent into cooling water tank cooling, be then fed into hot blast drying device drying, then through guiding pinch roller guiding,
The traction of second caterpillar traction apparatus is sent out.
The above-mentioned electromagnetic wire continuous online half hard values control device of copper conductor, the tuner device includes cabinet, spiral
Pipe, inlet wire flange, outlet flanges, the inlet wire flange, outlet flanges are separately mounted to tank ends, and cabinet, inlet wire flange,
It is the cavity of connection inside outlet flanges, helix tube is equipped in the cabinet, inputs cooling circulating water, helix tube two in helix tube
End connection oscillation generator, oscillation generator export oscillating current, by control oscillating current and induction frequencies size, make
Copper conductor is heated and softened, and obtains half hard values of copper conductor.
The above-mentioned electromagnetic wire continuous online half hard values control device of copper conductor, the case are filled with protective gas.
The above-mentioned electromagnetic wire continuous online half hard values control device of copper conductor, first caterpillar traction apparatus and second are carried out
Band traction mechanism keeps synchronizing by electrical control, and the linear speed of the first caterpillar traction apparatus and the second caterpillar traction apparatus is maintained at
4~20m/min.
The above-mentioned electromagnetic wire continuous online half hard values control device of copper conductor, be equipped in the cooling water tank deionized water and
The conductivity of cooling device, deionized water is greater than 7 less than 20 DEG C, pH value less than 2 NTU, water temperature less than 40 μm, water chaotic degree.
The above-mentioned electromagnetic wire continuous online half hard values control device of copper conductor, the hot wind of the hot blast drying device blowout
Temperature is 10~40 DEG C.
The above-mentioned electromagnetic wire continuous online half hard values control device of copper conductor, the oscillation electricity of the oscillation generator output
Stream is 80-210A, and induction frequencies are 20~40kHz.
The above-mentioned electromagnetic wire continuous online half hard values control device of copper conductor, the half hard values range for obtaining copper conductor is 100
~270N/mm2.
The utility model has the beneficial effects that:
1, the utility model control device includes the first caterpillar traction apparatus being arranged successively, directive wheel, nylon pinch roller, height
Frequency head device, connecting conduit, cooling water tank, hot blast drying device, guiding pinch roller, the second caterpillar traction apparatus, pass through tuner
Oscillation generator in device exports oscillating current, by controlling the size of oscillating current and induction frequencies, make copper conductor into
Row heats and softens, to obtain corresponding half hard values of copper conductor, has the advantages that structure is simple, at low cost, work efficiency is high.
2, the utility model realizes automation control, to related process by the way of input setting, is substituted artificial
The mode for implementing control by experience, improves control precision.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the control device of the utility model, and arrow is copper conductor direction of advance in figure.
Fig. 2 is the structural schematic diagram of the tuner device in Fig. 1, and A, B indicate that air inlet, C indicate water inlet, D in figure
Indicate that water outlet, E indicate that incoming line, F indicate line outlet.
Fig. 3 is change curve of half hard values with high frequency oscillating current.
Specific embodiment
The utility model is further described with example with reference to the accompanying drawing.
As shown in Figure 1 and Figure 2, a kind of electromagnetic wire is led with the continuous online half hard values control device of copper conductor, including the first crawler belt
Draw mechanism 1-1, directive wheel 2, nylon pinch roller 3, tuner device 4, connecting conduit 5, cooling water tank 6, hot blast drying device 7, lead
To pinch roller 8, the second caterpillar traction apparatus 1-2；The first caterpillar traction apparatus 1-1, directive wheel 2, nylon pinch roller 3, tuner
Device 4, connecting conduit 5, cooling water tank 6, hot blast drying device 7, guiding pinch roller 8, the second caterpillar traction apparatus 1-2 are from left to right
It successively lays, copper conductor 10 to be processed is successively through the first caterpillar traction apparatus 1-1 traction, the guiding of directive wheel 2, nylon pinch roller 3
It is sent into tuner device 4 afterwards, tuner device 4 heats and softens copper conductor 10, and obtains copper conductor after qualified softening
10 half hard values；Copper conductor 10 after heating and softening is sent into the cooling of cooling water tank 6 through connecting conduit 5, is then fed into hot blast drying
Device 7 dries up, then sends out through guiding pinch roller 8 guiding, the second caterpillar traction apparatus 1-2 traction.
The first caterpillar traction apparatus 1-1 and the second caterpillar traction apparatus 1-2 keeps synchronizing by electrical control, and makes
Its linear velocity is consistent, and the linear speed of the first caterpillar traction apparatus 1-1 and the second caterpillar traction apparatus 1-2 are maintained at 4~20m/
Min, copper conductor 10 are without friction when carrying out higher-order of oscillation heating and softening.
The directive wheel 2, nylon pinch roller 3, guiding 8 three of pinch roller cooperation make copper conductor 10 when continuously walking about online without
Bounce.
The tuner device 4 includes cabinet 4-1, helix tube 4-2, inlet wire flange 4-3, outlet flanges 4-4, and flange is fixed
Screw rod 4-5, the inlet wire flange 4-3, outlet flanges 4-4 are separately mounted to the both ends cabinet 4-1, and cabinet 4-1, inlet wire flange 4-
It 3, is the cavity of connection inside outlet flanges 4-4, lumen centerline is overlapped with the center line of 10 inlet-outlet line of copper conductor, and is filled with guarantor
Gas is protected, situation easy to oxidize occurs after preventing copper conductor 10 from heating, which can be carbon dioxide；The cabinet 4-
Helix tube 4-2 is equipped in 1, the both ends helix tube 4-2 connect oscillation generator, and oscillation generator exports oscillating current, passes through
Oscillating current value is controlled, copper conductor 10 is heated and softened, and obtains half hard values of copper conductor 10 after qualified softening.Conductor
Half hard values it is related with specification size, the conductor of different size will obtain same half hard values, shake electric current and induction frequencies setting
Parameter it is different.Half hard values of conductor of same specification are inversely proportional with concussion electric current, directly proportional to induction frequencies, and concussion electric current is got over
Greatly, induction frequencies are smaller, and conductor softening is more abundant, and half hard values are smaller.A certain specification conductor is in fixed speed lower half hard values and shake
The relation curve for swinging electric current is as shown in Figure 3.It can be seen that half hard values are gradually reduced with the raising of high-frequency current, and in some electricity
The especially fast of section decline is flowed, is more than this section, half hard values keep a stable state substantially, decline very slow.Therefore it needs
Electric current and induction frequencies size are shaken by reasonable set to obtain half hard values of needs according to line gauge size.Copper is obtained to lead
Half hard values range of body 10 is 100~270N/mm2.The oscillating current of oscillation generator output is 80-210A, induction frequencies
For 20~40kHz.
Helix tube 4-2 is copper tube, and because helix tube 4-2 needs conduction, this helix tube 4-2 may be blown by generating high temperature, is needed
Cool down to this pipe；For avoid helix tube 4-2 because high temperature generate scale block pipeline, must in its helix tube 4-2 filled with
The deionized cooling water of circulation reduces precipitated scale in tube wall.
The flange standing screw 4-5 is attached with connecting conduit 5, and connecting conduit 5 is the mode that can be removed, connection
Place uses flanged joint, and the fixed mode turned by hand using screw rod, connector is buffered with the material of soft state, and ensures it
Sealing effect；5 outlet end of connecting conduit, is immersed in the water in cooling water tank 6, enters oxygen, outlet end to avoid outlet end
The built-in horizontal deflector roll of mouth, connecting conduit 5 tilt, and outlet end is lower than input end, prevent water from flowing backward and enter helix tube 4-2, blow
Helix tube 4-2.
Deionized water and cooling device are equipped in the cooling water tank 6, deionized water is internal circulation, technique requirement are as follows:
The conductivity of deionized water is greater than 7 less than 20 DEG C, pH value less than 2 NTU, water temperature less than 40 μm, water chaotic degree, about containing alcohol
5%。
The hot blast drying device 7 is for ensureing that 10 surface of copper conductor is anhydrous, temperature can drop to room temperature；Wind is to have certain temperature
The filtered air of degree；The temperature of the hot wind of blowout is 10~40 DEG C.
A kind of electromagnetic wire continuous online half hard values control method of copper conductor, comprising the following steps:
1) the first caterpillar traction apparatus 1-1 and the second caterpillar traction apparatus 1-2 is kept to operate synchronously by electrical control, it will
Copper conductor 10 is sent into the first caterpillar traction apparatus 1-1；
2) copper conductor 10 is sent by tuner device 4 by directive wheel 2 and nylon pinch roller 3；
3) oscillation generator in tuner device 4 exports oscillating current, passes through control oscillating current and induction frequencies
Size heats and softens copper conductor 10, and obtains half hard values of copper conductor 10；
4) cooling water tank 6 cools down the copper conductor 10 sent out from tuner device 4；
5) hot blast drying device 7 dries up copper conductor 10 after cooling；
6) copper conductor 10 after drying up, which is drawn after guiding pinch roller 8 is oriented to through the second caterpillar traction apparatus 1-2, to be sent out.
The above-mentioned electromagnetic wire continuous online half hard values control method of copper conductor, in the step 3), the oscillation is filled
The oscillating current for setting output is 80-210A, and induction frequencies are 20~40kHz.
Claims (8)
1. a kind of electromagnetic wire continuous online half hard values control device of copper conductor, it is characterised in that: including the first caterpillar-tractor
Structure, directive wheel, nylon pinch roller, tuner device, connecting conduit, cooling water tank, hot blast drying device, guiding pinch roller, second carry out
Band traction mechanism；First caterpillar traction apparatus, directive wheel, nylon pinch roller, tuner device, connecting conduit, cooling water tank,
Hot blast drying device, guiding pinch roller, the second caterpillar traction apparatus are successively laid from left to right, and copper conductor to be processed is successively through the
It is sent into tuner device after the traction of one caterpillar traction apparatus, directive wheel guiding, nylon pinch roller, tuner device carries out copper conductor
It heats and softens, and obtains half hard values of copper conductor after qualified softening；Copper conductor after heating and softening is sent into cold through connecting conduit
But water tank is cooling, is then fed into hot blast drying device drying, then send through guiding pinch roller guiding, the traction of the second caterpillar traction apparatus
Out.
2. the electromagnetic wire according to claim 1 continuous online half hard values control device of copper conductor, it is characterised in that: described
Tuner device includes cabinet, helix tube, inlet wire flange, outlet flanges, and the inlet wire flange, outlet flanges are separately mounted to case
Body both ends, and be the cavity of connection inside cabinet, inlet wire flange, outlet flanges, are equipped with helix tube in the cabinet, in helix tube
Cooling circulating water is inputted, helix tube both ends connect oscillation generator, and oscillation generator exports oscillating current, shake by control
Electric current and induction frequencies size are swung, copper conductor is heated and softened, and obtains half hard values of copper conductor.
3. the electromagnetic wire according to claim 2 continuous online half hard values control device of copper conductor, it is characterised in that: described
Case is filled with protective gas.
4. the electromagnetic wire according to claim 2 continuous online half hard values control device of copper conductor, it is characterised in that: described
First caterpillar traction apparatus and the second caterpillar traction apparatus synchronous, the first caterpillar traction apparatus and second by electrical control holding
The linear speed of caterpillar traction apparatus is maintained at 4~20m/min.
5. the electromagnetic wire according to claim 2 continuous online half hard values control device of copper conductor, it is characterised in that: described
Be equipped with deionized water and cooling device in cooling water tank, the conductivity of deionized water less than 40 μm, water chaotic degree less than 2 NTU,
Water temperature is greater than 7 less than 20 DEG C, pH value.
6. the electromagnetic wire according to claim 2 continuous online half hard values control device of copper conductor, it is characterised in that: described
The temperature of the hot wind of hot blast drying device blowout is 10~40 DEG C.
7. the electromagnetic wire according to claim 2 continuous online half hard values control device of copper conductor, it is characterised in that: described
The oscillating current of oscillation generator output is 80-210A, and induction frequencies are 20~40kHz.
8. the electromagnetic wire according to claim 2 continuous online half hard values control device of copper conductor, it is characterised in that: obtain
Half hard values range of copper conductor is 100~270N/mm2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821061094.3U CN208378968U (en) | 2018-07-05 | 2018-07-05 | The electromagnetic wire continuous online half hard values control device of copper conductor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821061094.3U CN208378968U (en) | 2018-07-05 | 2018-07-05 | The electromagnetic wire continuous online half hard values control device of copper conductor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208378968U true CN208378968U (en) | 2019-01-15 |
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ID=64964018
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821061094.3U Active CN208378968U (en) | 2018-07-05 | 2018-07-05 | The electromagnetic wire continuous online half hard values control device of copper conductor |
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| CN (1) | CN208378968U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108570552A (en) * | 2018-07-05 | 2018-09-25 | 金杯电工电磁线有限公司 | The electromagnetic wire continuous online half hard values control device and method of copper conductor |
-
2018
- 2018-07-05 CN CN201821061094.3U patent/CN208378968U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108570552A (en) * | 2018-07-05 | 2018-09-25 | 金杯电工电磁线有限公司 | The electromagnetic wire continuous online half hard values control device and method of copper conductor |
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