CN208362464U - Water heater sprays equipment with small-bore liner online - Google Patents
Water heater sprays equipment with small-bore liner online Download PDFInfo
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- CN208362464U CN208362464U CN201820842382.6U CN201820842382U CN208362464U CN 208362464 U CN208362464 U CN 208362464U CN 201820842382 U CN201820842382 U CN 201820842382U CN 208362464 U CN208362464 U CN 208362464U
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- spray gun
- small
- feed pipe
- bore liner
- water heater
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Abstract
A kind of water heater sprays equipment with small-bore liner online, including rotating mechanism, pipeline, positioning mechanism, spray gun and spray gun elevating mechanism, it is equipped with the suspender for hanging small-bore liner vertically on the conveyor line, the positioning mechanism for positioning small-bore liner is located at pipeline side, the spray gun and spray gun elevating mechanism are located at the lower section of suspender, the rotating mechanism drives small-bore liner or spray gun rotation, the spray gun includes at least a spraygun body, each spraygun body includes sequentially connected nozzle, nozzle locking nut and spray gun pedestal, enamel feed pipe and atomizing air inlet pipe are directly connect with the spray gun pedestal;At least one section is hose feed pipe in the enamel feed pipe, and the control mechanism for controlling hose flow is equipped on the hose feed pipe.The utility model has the advantages that be suitable for spray on small-bore liner.
Description
Technical field
The utility model relates to a kind of equipment for the water heater liner application of slip, especially a kind of water heater is with small-bore
Liner sprays equipment online.
Background technique
Water heater liner can be divided into small-bore liner and heavy caliber liner according to the size of its bore, and industry is interior by bore
Liner less than 50 mm is known as small-bore liner.Currently, the method for carrying out the application of slip for small-bore liner inner wall is all to use
The mode warded off is rolled to carry out enamel to the inner wall of liner, so-called rolling, which is warded off, exactly pours into a large amount of enamel in water heater liner,
Rolling allows enamel to be attached on the inner cavity of liner, then, remaining most of enamel is recovered in specified containers, in this way, just
It has a large amount of enamel to be adhered on recovery pipe and specified containers inner wall, enamel is caused largely to waste, and unfavorable 6S on site is managed
Reason.
For small-bore liner, why all the inner wall of small-bore liner is warded off in such a way that rolling is warded off
Porcelain uses spray gun spraying without people, the main reason is that the bore of small-bore liner is too small, and is suitable for bigbore spray gun
Volume is too big caused;It is attempted to that small-bore spray gun for the proportional diminution of the spray gun for being used for heavy caliber liner is made, but by
In to this spray gun size design and manufacture require very high, and manufacturing cost is also high, especially spray tip thimble due to
It is too thin, it is exceedingly fast by enamel abrasion, is not available at all.So what the rolling all still used to small-bore liner for a long time was warded off
Mode carries out enamel.
Utility model content
In order to overcome the above problem, provides and a kind of be suitably adapted for the water heater that small-bore liner uses and existed with small-bore liner
Line sprays equipment.
The technical solution of the utility model is: providing a kind of water heater with small-bore liner and sprays equipment, including rotation online
Rotation mechanism, pipeline, positioning mechanism, spray gun and spray gun elevating mechanism are equipped with hang small-bore liner vertically on the conveyor line
Suspender, the positioning mechanism for positioning small-bore liner are located at pipeline side, and the spray gun and spray gun elevating mechanism are set
In the lower section of suspender, the rotating mechanism drives small-bore liner or spray gun rotation, the spray gun to include at least a spray gun master
Body, each spraygun body include sequentially connected nozzle, nozzle locking nut and spray gun pedestal, enamel feed pipe and atomization
Air inlet lines are directly connect with the spray gun pedestal;At least one section is hose feed pipe in the enamel feed pipe, in institute
Hose feed pipe is stated equipped with the control mechanism for controlling hose flow.
As the improvement to the utility model, the control mechanism includes pedestal, is equipped with control piece, the hose in pedestal
Feed pipe passes through pedestal, and is located at the control piece in the following, the control piece increases to the pressure of the hose feed pipe, thus
The feed quantity of the hose feed pipe or the feed of the cutting hose feed pipe are reduced, otherwise, then the hose feed pipe is led
It is logical.
As the improvement to the utility model, the control piece includes driving source and applicator, and the driving source driving is applied
Power device applies to the hose feed pipe or reduces pressure.
As the improvement to the utility model, the driving source is cylinder, and the applicator is pole or ball, the circle
Stick or ball are located on the output shaft of cylinder.
As the improvement to the utility model, the driving source is motor, and the applicator is pole or ball, the circle
Stick or ball pass through the output axis connection of nut-screw rod structure and motor.
As the improvement to the utility model, the driving source is motor, and the applicator is cam, and the cam is located at
On the output shaft of the motor.
As the improvement to the utility model, the rotating mechanism include servo motor and with the enamel feed pipe and mist
What change air inlet lines were fixedly connected applies swivel base, and the servo motor is connect by synchronous belt device with the swivel base of applying.
It further include spray gun support guide pipe, the spray gun support guide pipe sleeve is in institute as the improvement to the utility model
It states on enamel feed pipe and atomizing air inlet pipe.
As the improvement to the utility model, the spray gun elevating mechanism includes track and the sliding block on track, institute
Sliding block is stated by connecting plate and the servo motor and applies swivel base and connect, sliding block described in motor driven moves in orbit.
As the improvement to the utility model, the spraygun body is two or three.
Enamel feed pipe and atomizing air inlet pipe are directly connect with the spray gun pedestal by the utility model due to using,
The length of the utility model is significantly shortened in this way, can both be extend into heavy caliber liner, can also easily be stretched
Enter to carry out spraying length into small-bore liner and is less than 50mm;Due to use in the enamel feed pipe at least one section for
Hose feed pipe is equipped with the structure for controlling the control mechanism of hose flow, instead of tradition on the hose feed pipe
Spray tip thimble structure, so that the structure of the utility model is become simpler, it is often more important that there is no spray gun spray
The problem of mouth thimble quick abrasion, can reduce use cost, saves the time of replacement spray tip thimble, can make production technology
It is more smooth.
Detailed description of the invention
Fig. 1 is a kind of planar structure schematic diagram of embodiment of the utility model.
Fig. 2 is the structural schematic diagram of the another side of Fig. 1.
Fig. 3 is the planar structure schematic diagram of the spraygun body in Fig. 1.
Fig. 4 is the planar structure schematic diagram at another visual angle of Fig. 3.
Fig. 5 is the enlarged structure schematic diagram of the spray gun assembly in Fig. 1.
Specific embodiment
In the description of the present invention, it should be understood that "center" in term, "upper", "lower", "front", "rear",
The orientation or positional relationship of the instructions such as "left", "right" is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of retouching
State the utility model and simplify description, rather than the device or component of indication or suggestion meaning must have a particular orientation, with
Specific orientation construction and operation, therefore should not be understood as limiting the present invention.In addition, term " first ", " second "
It is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connection ", " connected " shall be understood in a broad sense, for example, it may be being fixedly connected, be also possible to dismantling connection, or integrally connect
It connects;It can be mechanical connection, be also possible to be electrically connected;It can be directly connected, be also possible to indirectly connected through an intermediary,
It can be the connection of two component internals.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition
Concrete meaning of the language in the utility model.
Referring to Figure 1 to Fig. 5, what Fig. 1 to Fig. 5 was disclosed is that a kind of water heater with small-bore liner sprays the of equipment online
One embodiment, including rotating mechanism 6, pipeline 120, positioning mechanism 8, spray gun 110 and spray gun elevating mechanism 7, in pipeline 120
It is equipped with the suspender 121 for hanging small-bore liner 9 vertically, the positioning mechanism 8 for positioning small-bore liner 9 is located at conveying
120 side of line, the spray gun 110 and spray gun elevating mechanism 120 are located at the lower section of suspender 121, and the rotating mechanism 6 drives osculum
Diameter liner 9 or spray gun 110 rotate, and the spray gun 110 includes at least a spraygun body 10, each spraygun body include according to
Nozzle 1, nozzle locking nut 2 and the spray gun pedestal 3 of secondary connection, enamel feed pipe 4 and atomizing air inlet pipe 42 directly with it is described
Spray gun pedestal 3 connects;At least one section is hose feed pipe 41 in the enamel feed pipe 4, in the hose feed pipe 41
It is equipped with the control mechanism 5 for controlling hose flow.The present embodiment is the structure of spray gun rotation.
Positioning mechanism 8 in the utility model can be using concentric clamping disclosed in the previous patent of invention of the applicant
Mechanism, specific structure repeat no more herein.Suspender 121 in the present embodiment can use suspension hook.
In the present embodiment, rotating mechanism 6, spray gun 110 and spray gun elevating mechanism 7 be can be set in melt pit 160.
The utility model due to use by enamel feed pipe 4 and atomizing air inlet pipe 42 directly with the spray gun pedestal 3
The structure of connection can greatly shorten the length of the utility model, extend into it both can in heavy caliber liner, can also be with
It easily extend into small-bore liner and carries out spraying length less than 50mm;Due to using in the enamel feed pipe 4
At least one section is hose feed pipe 41, and the control mechanism 5 for controlling hose flow is equipped on the hose feed pipe 41
Structure so that the structure of the utility model is become simpler instead of traditional spray tip thimble structure, it is more important
Be there is no spray tip thimble quick abrasion the problem of, can reduce use cost, save replacement spray tip thimble when
Between, production technology can be made more smooth.
Preferably, the control mechanism 5 includes pedestal 51, is equipped with control piece 52, the hose feed pipe 41 in pedestal 51
Across pedestal 51, and it is located at the control piece 52 in the following, the control piece 52 increases to the pressure of the hose feed pipe 41, from
And reduce the feed quantity of the hose feed pipe 41 or the feed of the cutting hose feed pipe 41, otherwise, then the hose into
Expects pipe 41 is connected.
Preferably, the control piece 52 includes driving source 521 and applicator 522, and the driving source 521 drives applicator
522 pairs of hose feed pipes 41 apply or reduce pressure;Specifically, the driving source 521 can be cylinder, the force
Device 522 is pole or ball, and the pole or ball are located on the output shaft of cylinder, when cylinder stretches out, the pole or circle
Ball can act on the hose feed pipe 41, by 41 flattening deformation of hose feed pipe, change the hose feed pipe
41 flow, until cutting off the enamel of the hose feed pipe 41.
Preferably, the driving source 521 can be motor, and the applicator 522 is pole or ball, the pole or circle
Ball passes through the output axis connection of nut-screw rod structure and motor, and pole or ball are located on nut, when motor drives screw mandrel rotates,
It is about to 41 flattening deformation of hose feed pipe under pole or ball, changes the flow of the hose feed pipe 41, until cutting
The enamel of the hose feed pipe 41.
Preferential, the driving source 521 can be motor, and the applicator 522 is cam, and the cam is located at the electricity
On the output shaft of machine, when motor band moving cam, 41 flattening deformation of hose feed pipe can be changed the hose by cam
The flow of feed pipe 41, until cutting off the enamel of the hose feed pipe 41.
Preferably, the rotating mechanism 6 include servo motor 61 and with the enamel feed pipe 4 and atomizing air inlet pipe 42
What is be fixedly connected applies swivel base 63, and the servo motor 61 is connect by synchronous belt device 62 with the swivel base 63 of applying.
Preferably, the utility model further includes spray gun support guide pipe 130, and described 130 sets of spray gun support guide pipe in institute
It states on enamel feed pipe 4 and atomizing air inlet pipe 42.
Preferably, the spray gun elevating mechanism 7 includes track 71 and the sliding block 72 on track 71, and the sliding block 72 is logical
It crosses connecting plate 73 and the servo motor 61 and applies swivel base 63 and connect, motor 74 drives the sliding block 72 mobile in orbit.
As the improvement to the utility model, the spraygun body 10 is two or three.When being wherein two, two institutes
The angle for stating the middle line of spraygun body 10 selects between 30 degree of -45 degree;When for three, two adjacent two pieces spraygun bodies 10
The angle of middle line selects between 30 degree of -45 degree.In the present embodiment, spraygun body 10 is three, is divided into upper, middle and lower arrangement,
Angle between one spraygun body 10 of centre and spraygun body 10 and following spraygun body 10 above is 45 degree, in
Between spraygun body 10 and the angle of horizontal line be 15 degree, be more advantageous in this way and liner dome and inner wall covered comprehensively
Spraying.
Above-described embodiment when in use, the small gallbladder mouth water heater liner 9 that pipeline 120 will be hung on vertically on suspender 121
It is transported in spray room 140 and sprays station, since stopper acts on pipeline 120, small gallbladder mouth liner 9, which rests on, sprays work
Position, after receiving signal, translation mechanism 150 moves forward to liner clamped position, the positioning mechanism being connected on translation mechanism 150
8 also reach liner clamped position, and the cylinder movement of positioning mechanism 8 clamps small-bore liner 9, and adjust automatically liner center,
Guarantee that all model liners center is concentric;At the same time, spray gun elevating mechanism 7 will be connected to the spraygun body on elevating mechanism 7
It is sprayed in the 10 small gallbladder mouth liners 9 of feeding, rotating mechanism 6 drives spraygun body 10 to rotate, and guarantee is when spraying in small-bore mouth
The rotation speed of the thickness and uniformity of 9 inner wall enamel of gallbladder, spray gun is freely adjustable;Thus constantly circulation is to small-bore liner 9
It is sprayed.Spray gun 10 is fixed on spray tool support rod 131, and during spray gun 10 rises with spray tool support rod 131, spray has branch
130 pairs of spray tool support rods 131 of strut guiding mechanism be oriented to up and down, guarantee that 10 center of spray gun is vertical always;Small-bore liner 9
During spraying, due to having atomising device on spray gun 10, a large amount of dust can be generated, dust falls into collection powder by flase floor 170
In slot 141, exhaust fan 150 is sent into the dust in powder tank 141 is collected in dust treatment device 152 to dust by exhaust column 151
It is handled, exhaust fan 150 will be discharged at exhaust gas by treated the exhaust gas of dust treatment device 152 by air-exhausting duct 153
Reason center.This programme can realize multistation while carry out, and greatly improve production efficiency;Can with after sandblasting, cleaning and the application of slip
Pipeline line is dried, product quality and production efficiency are improved.
Above-described embodiment says to be 10 rotational case of spray gun, in fact, the utility model can also be designed to spray gun 10 not
Turn, and the case where the rotation of small-bore liner 9, the driving structure of small-bore liner 9 is specifically rotated, reader can be refering to Chinese patent
Structure disclosed in document CN201411488Y, repeats no more herein.
It should be noted that explaining in detail for above embodiment, purpose, which is only that, carries out the utility model
It explains, in order to be able to which preferably explanation the utility model, still, these descriptions cannot be with any explanations at being to this reality
With novel limitation, in particular, each feature described in various embodiments can also mutual any combination, thus group
At other embodiments, in addition to there is clearly opposite description, these features should be understood to can be applied to any one implementation
In mode, and it is not limited merely to described embodiment.
Claims (10)
1. a kind of water heater sprays equipment with small-bore liner online, it is characterised in that: including rotating mechanism (6), pipeline
(120), positioning mechanism (8), spray gun (110) and spray gun elevating mechanism (7) are equipped with vertical suspension osculum on pipeline (120)
The suspender (121) of diameter liner (9), the positioning mechanism (8) for positioning small-bore liner (9) are located at pipeline (120) one
Side, the spray gun (110) and spray gun elevating mechanism (7) are located at the lower section of suspender (121), and the rotating mechanism (6) drives osculum
Diameter liner (9) or spray gun (110) rotation, the spray gun (110) include at least a spraygun body (10), each spray gun master
Body includes sequentially connected nozzle (1), nozzle locking nut (2) and spray gun pedestal (3), enamel feed pipe (4) and atomizing air
Inlet pipe (42) is directly connect with the spray gun pedestal (3);At least one section is hose feed pipe in the enamel feed pipe (4)
(41), the control mechanism (5) for controlling hose flow is equipped on the hose feed pipe (41).
2. water heater according to claim 1 sprays equipment with small-bore liner online, it is characterised in that: the control machine
Structure (5) includes pedestal (51), is equipped with control piece (52) in pedestal (51), and the hose feed pipe (41) passes through pedestal (51), and
Positioned at the control piece (52) in the following, the control piece (52) increases the pressure to the hose feed pipe (41), to reduce
The feed quantity of the hose feed pipe (41) or the feed of the cutting hose feed pipe (41), otherwise, then the hose charging
Manage (41) conducting.
3. water heater according to claim 2 sprays equipment with small-bore liner online, it is characterised in that: the control piece
It (52) include driving source (521) and applicator (522), driving source (521) driving applicator (522) feeds the hose
It manages (41) and applies or reduce pressure.
4. water heater according to claim 3 sprays equipment with small-bore liner online, it is characterised in that: the driving source
It (521) is cylinder, the applicator (522) is pole or ball, and the pole or ball are located on the output shaft of cylinder.
5. water heater according to claim 3 sprays equipment with small-bore liner online, it is characterised in that: the driving source
It (521) is motor, the applicator (522) is pole or ball, and the pole or ball pass through nut-screw rod structure and motor
Output axis connection.
6. water heater according to claim 3 sprays equipment with small-bore liner online, it is characterised in that: the driving source
It (521) is motor, the applicator (522) is cam, and the cam is located on the output shaft of the motor.
7. water heater described in any one of -6 claims sprays equipment with small-bore liner online according to claim 1,
It is characterized by: the rotating mechanism (6) include servo motor (61) and with the enamel feed pipe (4) and atomizing air inlet pipe
(42) what is be fixedly connected applies swivel base (63), and the servo motor (61) applies swivel base (63) with described by synchronous belt device (62)
Connection.
8. water heater according to claim 7 sprays equipment with small-bore liner online, it is characterised in that: further include spray gun
Support guide pipe (130), the spray gun support guide pipe (130) cover in the enamel feed pipe (4) and atomizing air inlet pipe
(42) on.
9. water heater described in any one of -6 claims sprays equipment with small-bore liner online according to claim 1,
It is characterized by: the spray gun elevating mechanism (7) includes track (71) and the sliding block (72) on track (71), the sliding block
(72) it by connecting plate (73) and servo motor (61) and applies swivel base (63) and connect, motor (74) the driving sliding block (72) is in-orbit
It is moved on road.
It is set 10. water heater described in any one of -6 claims is sprayed online with small-bore liner according to claim 1
It is standby, it is characterised in that: the spraygun body (10) is two or three.
Priority Applications (1)
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CN201820842382.6U CN208362464U (en) | 2018-06-01 | 2018-06-01 | Water heater sprays equipment with small-bore liner online |
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CN201820842382.6U CN208362464U (en) | 2018-06-01 | 2018-06-01 | Water heater sprays equipment with small-bore liner online |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108559999A (en) * | 2018-06-01 | 2018-09-21 | 东莞市天美新自动化设备有限公司 | Water heater sprays equipment online with small-bore liner |
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2018
- 2018-06-01 CN CN201820842382.6U patent/CN208362464U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108559999A (en) * | 2018-06-01 | 2018-09-21 | 东莞市天美新自动化设备有限公司 | Water heater sprays equipment online with small-bore liner |
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