CN208328561U - Layered product double times lower midge automatic moulding machines - Google Patents
Layered product double times lower midge automatic moulding machines Download PDFInfo
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- CN208328561U CN208328561U CN201820362057.XU CN201820362057U CN208328561U CN 208328561 U CN208328561 U CN 208328561U CN 201820362057 U CN201820362057 U CN 201820362057U CN 208328561 U CN208328561 U CN 208328561U
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Abstract
The utility model relates to a kind of layered product manufacturing technology field more particularly to layered product double times lower midge automatic moulding machines, comprising: a slurry case;Midge mould once is supported and is present in the top surface opening of slurry case by installing;One cold pressing upper mold, hang on a upper rail and is present in the top position of lower midge mould;One cold pressing lower die, on the platform of slurry case side;One hot pressing upper mold connect with the upper intermode spacing of cold pressing and hang on upper rail jointly;One hot pressing lower die, on another platform of the slurry case other side;One receiver, is set to ipsilateral with hot pressing lower die, and is present in outside hot pressing lower die.Mainly enter slurry case integrated mud suction by lower midge mould double times, to be respectively formed the first embryo material layer and the second embryo material layer, and it arranges in pairs or groups to be cold-pressed after upper mold first receives the first embryo material layer and be squeezed with cold pressing lower die, receiving the second embryo material layer again and squeezing jointly is thick stock product, and finally the thick stock product turn to be received by hot pressing upper mold and hot pressing lower die and thermocompression forming is layered product.
Description
Technical field
The utility model relates to layered product manufacturing technology field, be about a kind of layered product double times lower midges automatically at
Type machine and the manufacturing method for manufacturing layered product, espespecially one kind can increase layered product thickness and surface is all the molding in excellent face
Product double times lower midge automatic moulding machines and the manufacturing method for manufacturing layered product.
Background technique
With plastic product made of plastic material, it is easy to release toxin and generate environment seriously to pollute, it is difficult to which recycling is again
It utilizes, or recycling decomposes and is difficult to handle, and is recycled the problems such as expense is huge, causes for many years to have generated global environmental protection
Grievous injury.In the surging age of environmental consciousness now, material that is nontoxic, being easy recovery processing is found, it has also become study and real
Apply upper mainstream in border.
Have development at present to be mixed with beating with pulp fluff material and/or sponge to starch material, by suction
It starches mould midge and adheres to slurry, generally all claim using the product that thermocompression forming technology is fabricated to be distinguished with " plastic product "
Be " layered product ".Layered product has the advantage that recycling remanufactures recycling that is easy, and meets environmental protection recycling and carbon reduction
Trend, therefore it is quickly big well-established by industrial and commercial circles and general sieve and be happy to use, layered product often it is visible for example:
The products such as bowl, disk, cup lid, packing timber, shock-absorbing material, mat material all gradually have use.
The manufacture of layered product has to pass through " midge moulding " and " thermocompression forming " two operation, wherein " midge moulding "
Be by midge mould once decline immerse one full of slurry slurry case in, then by a pumping device via the midge mould to slurry case in
Slurry carries out vacuum attraction, makes to form one " embryo material layer " in the die face of the midge mould, when the midge mould is lifted off slurry case, because
Continuing swabbing action makes the embryo material layer gradually wet down, and then the midge mould rises jointly together with embryo material layer and goes to close with a cold stamping die
Mould squeezes the embryo material layer, reduces the pulp layer by humidity and is shaped as one " germule product " simultaneously, then it is first to adsorb this for the midge mould
Embryo product leave cold stamping die, complete the operation of midge moulding, then carry out " thermocompression forming " operation, are by hot-die to suction
Embryo material layer after starching moulding carries out thermocompression forming operation, keeps original embryo material layer dry and be formed to become the finished product of layered product.
The utility model people specializes in the manufacture work of layered product, and the experience of layered product is contacted via long-time,
Layered product is become aware of in manufacture with the presence of following missing:
1. when conventionally manufactured layered product, midge mould can only be such that the disposable single layer of embryo material layer is covered in die face, embryo material layer
Can not be multilayer laminated, therefore thickness can not increase, and cause shock-proof effect bad, be generally only applicable to molded appearance it is more smooth and
Thickness is not necessarily to blocked up small sized product (such as bowl, disk, cup lid etc.), if it is desired to which it is thicker to manufacture thickness, the preferable mould of shock-proof effect
Molding product (such as: the packing timber with preferable shock-proof effect), classical production process is still difficult to reach.
2. there are non-optimum faces on surface, cause sense of worth not high.It is excellent face that side can be clearly present on known layered product
And the other side is two kinds of non-optimum face surface, be for the non-high commodity of Packaging Value (such as packaging egg) fashion it is suitable,
If, then can be because there is " non-optimum face " to deposit in the packing timber of layered product but when being used to the higher commodity of Packaging Value (such as mobile phone)
It is causing vision perception bad, the sense of worth of whole commodity but will be dragged down.
Because known layered product is difficult to increase with the presence of thickness and what surface had a non-optimum face both deposits missing, so that mould
Molding product is very limited in the popularization of usage, cannot be used directly for the high commodity of Packaging Value.
Utility model content
The technical problem to be solved by the present invention is to provide a kind of layered product automatic moulding machines that contexture is completely new
And the manufacturing method of manufacture layered product, to overcome the drawbacks described above of the prior art.
The main purpose of the utility model, is to provide a kind of construction and double lower midges of the completely new layered product of processing procedure are automatic
Molding machine and the manufacturing method for manufacturing layered product.
Another main purpose of the utility model is then to provide under the layered product pair time that one kind can make surface be all excellent face
Midge automatic moulding machine and the manufacturing method for manufacturing layered product.
To reach above-mentioned purpose, the utility model adopts the following technical solution:
A kind of layered product double times lower midge automatic moulding machines, include: a slurry case, inside contain slurry, and top surface is to open
Mouth shape;Midge mould once supported by installing and is present in the top surface opening of the slurry case, the die face of the lower midge mould upward, not
The die face of the lower midge mould is higher than the slurry face of the slurry case when movement, which is driven by an extrinsic motive mechanism can be in need
Upright upper and lower displacement movement is done when wanting, which connect with one first pumping device, is subjected to first pumping device
Swabbing action blows effect;One cold pressing upper mold, hang on a upper rail and is present in the top position of the lower midge mould, should
Downward, the die face symmetrical shape of the die face of the cold pressing upper mold and the lower midge mould, the cold pressing upper mold is by one for the die face of cold pressing upper mold
The drive of extrinsic motive mechanism can do horizontal cross displacement action along the upper rail when needing, which takes out with one second
It send device to connect, be subjected to the swabbing action of second pumping device or blow effect;One cold pressing lower die, is set to the slurry case one
On the platform of side, upward, the die face symmetrical shape of the die face of the cold pressing lower die and the cold pressing upper mold should for the die face of the cold pressing lower die
Cold pressing lower die is connect with a third pumping device, is subjected to the swabbing action of the third pumping device or is blowed effect, the cold pressing
For lower die by a movement mechanism by the affixed drive of support arm institute, which passes through the support arm support cold pressing lower die
Afterwards, horizontal cross displacement action can be done along a lower guideway, and can do upper and lower displacement movement;One hot pressing upper mold, with the cold pressing
Upper intermode spacing connection is hung on jointly on the upper rail, and the hot pressing upper mold and the cold pressing upper mold are by same extrinsic motive mechanism band
It is dynamic and do horizontal cross displacement action together along the upper rail, the die face of the hot pressing upper mold downward, the die face of the hot pressing upper mold
Identical as the die face shape of the cold pressing upper mold, which connect with one the 4th pumping device, is subjected to the 4th and pumps dress
The swabbing action set blows effect;One hot pressing lower die is set on another platform of the slurry case other side, the hot pressing lower die
Upward, the die face symmetrical shape of the die face of the hot pressing lower die and the hot pressing upper mold, the hot pressing lower die is by an extrinsic motive machine for die face
Structure drive can do upright upper and lower displacement movement when needing, which connect with one the 5th pumping device, be subjected to this
The swabbing action of five pumping devices blows effect;And a receiver, it is set to the hot pressing lower die ipsilateral, and is present in the heat
It depresses outside mould, which can be done upright upper and lower displacement by an extrinsic motive mechanism drive when needing and acted, the receiver
Mainly there is a platform, for receiving the product dwell of layered product.
The utility model also provides a kind of manufacturer of layered product double times lower midge automatic moulding machine manufacture layered products
Method is to use double lower midge automatic moulding machines of above-mentioned layered product, then carry out following steps:
(1) start the extrinsic motive mechanism that the lower midge mould is connected, the lower midge mould decline is driven to be immersed to the slurry case
Slurry in, and midge is started by the first connected pumping device, to form one first in the die face of the lower midge mould
Embryo material layer;
(2) suction time one arrives, which, which adsorbs, is moved away from pulp noodle on the first embryo material layer and returns to original position,
In the process, which continues swabbing action, and the first embryo material layer is made to be dehydrated wet down;
(3) start the extrinsic motive mechanism that the lower midge mould is connected, the lower midge mould is driven to adsorb first embryo material
Layer rise, into the cold pressing upper mold in molding squeeze the first embryo material layer dehydration;
(4) the second pumping device starting swabbing action that the cold pressing upper mold is connected is to adsorb the first embryo material layer, together
When the first pumping device for being connected of the lower midge mould stop swabbing action, be converted into blowing effect, make the first embryo material layer and
The lower midge intermode disengages, and then the lower midge mould is lowered back to place;
(5) start the movement mechanism cold pressing lower die is lived by the support arm support and inwardly do horizontal cross along the lower guideway
To displacement action, it is moved into the cold pressing lower die immediately below the cold pressing upper mold;While the process, the lower midge mould is again
It is immersed in the slurry of the slurry case, and passes through the first connected pumping device midge again, in the die face of the lower midge mould
One second embryo material layer of upper formation;
(6) the cold pressing lower die opens swabbing action by connected third pumping device, while the movement mechanism passes through
The support arm support is lived the cold pressing lower die and is moved up, make the cold pressing lower die ascend into molding in the cold pressing upper mold squeeze this
The dehydration of one embryo material layer;While the process, which, which also adsorbs, is moved away from pulp noodle on the second embryo material layer and returns to originally
Position, and first pumping device continues swabbing action, and the second embryo material layer is made to be dehydrated wet down;
(7) the cold pressing lower die is connected third pumping device stops swabbing action, is converted into blowing effect, make this first
Intermode disengages under embryo material layer and the cold pressing, and the second pumping device which is connected starts swabbing action still then to continue
The first embryo material layer is adsorbed, while the movement mechanism drives the cold pressing lower die to be lowered back to place;
(8) movement mechanism drives the cold pressing lower die to do horizontal cross displacement action outward along the lower guideway, keeps this cold
Pressure mould is moved outwardly to initial position waiting;
(9) the extrinsic motive mechanism that the lower midge mould is connected drives the lower midge mould to adsorb on the second embryo material layer
Rise, into the cold pressing upper mold in mold, at this time both the first embryo material layer and the second embryo material layer i.e. the cold pressing upper mold and this
It is a thick stock product that lower midge intermode squeezes connecting shaping jointly, and the thickness of the thick stock product is the first embryo material layer or second embryo
Two times of the bed of material;
(10) the second pumping device that the cold pressing upper mold is connected still continues swabbing action to adsorb the thick stock product, under this
The first pumping device that midge mould is connected then stops swabbing action, is converted into blowing effect, makes the thick stock product and the lower midge
Intermode disengages, and then the lower midge mould is lowered back to place;
(11) the extrinsic motive mechanism that the cold pressing upper mold is connected drives the cold pressing upper mold to adsorb the thick stock product along this
Upper rail moves laterally to right above the hot pressing lower die, and the hot pressing upper mold can follow the cold pressing upper mold along the upper rail in the process
Synchronizing moving;
(12) starting the extrinsic motive mechanism that the hot pressing lower die is connected drives the hot pressing lower die to ascend into the cold pressing
Molding squeezes the thick stock product in mould, in the process and starts the 5th pumping device that the hot pressing lower die is connected and carries out swabbing action,
The second pumping device that the cold pressing upper mold is connected immediately stops swabbing action, is converted into blowing effect, makes the thick stock product and is somebody's turn to do
Intermode disengages in cold pressing, which converts is adsorbed by the hot pressing lower die;
(13) the hot pressing lower die adsorbs the thick stock product and falls back to most original position immediately, in the process persistently to the thick stock
Product carry out the wet down effect of suction dehydration;
(14) start the extrinsic motive mechanism that the hot pressing upper mold is connected, drive the hot pressing upper mold along upper rail transverse direction
Be moved to right above hot pressing lower die, at the same the cold pressing upper mold also along the upper rail follow the hot pressing upper mold synchronizing moving to this
Right above lower midge mould;
(15) start the extrinsic motive mechanism that the hot pressing lower die is connected, the hot pressing lower die is driven to adsorb on the thick stock product
It rises and enters molding in the hot pressing upper mold, thick stock product intermode i.e. under the hot pressing upper mold and the hot pressing, therefore the hot pressing at this time
Upper mold and the hot pressing lower die carry out thermocompression forming operation one end time to the thick stock product jointly, are completely dried into the thick stock product
For a layered product;
(16) the thermocompression forming activity duration one arrives, and the 4th pumping device which is connected starts swabbing action,
To adsorb the layered product, while the 5th pumping device starting that the hot pressing lower die is connected blows effect, so that the molding
Intermode disengages under product and the hot pressing, and then the hot pressing lower die moves down return;The hot pressing upper mold is connected external immediately
Power mechanism drives the hot pressing upper mold to arrive right above the receiver along upper rail reverse movement, while the cold pressing upper mold
It is followed right above the hot pressing upper mold synchronizing moving to the hot pressing lower die along the upper rail;
(17) start the extrinsic motive mechanism that the receiver is connected, the receiver is driven to rise to away from the hot pressing upper mold one
The designated position for falling distance stops, this falls distance and just smoothly falls for the layered product, and does not influence the hot pressing upper mold
The subsequent movement left, the 4th pumping device that the hot pressing upper mold is connected immediately stop swabbing action, are converted into blowing effect,
Disengage intermode in the layered product and the hot pressing, therefore the finished product of the layered product is blown off on the platform of the receiver
It stops;
(18) the extrinsic motive mechanism that the hot pressing upper mold is connected drives the hot pressing upper mold along the upper rail transverse shifting
To right above the hot pressing lower die, while the cold pressing upper mold follows the hot pressing upper mold synchronizing moving to the lower suction also along the upper rail
It starches right above mould;Simultaneously, the extrinsic motive mechanism which is connected drives the receiver to fall back to original position to the process, because
The finished product of the layered product can be taken from and be gathered by this, to complete a wheel circulation.
In the manufacturing method of above-mentioned layered product double times lower midge automatic moulding machine manufacture layered products, by the layered product
Finished product taken from the receiver from movement can by manually directly take taken automatically from or by mechanical arm from.
Compared with prior art, the utility model has significant progress:
1. the utility model, which discloses the lower midge mould double times, enters the slurry case integrated mud suctions, be respectively formed the first embryo material layer and
Second embryo material layer, and the cold pressing upper mold of arranging in pairs or groups first is received and squeezed after the first embryo material layer with the cold pressing lower die, then receive this second
It is thick stock product that embryo material layer squeezes jointly, and finally the thick stock product turn to be received by the hot pressing upper mold and the hot pressing lower die and thermocompression forming is
Layered product.Such contexture and manufacturing method are current any known layered product manufacturing machine institute nothings.
2. thick stock product of the utility model formed in processing procedure are to enter the slurry case interior suction by the lower midge mould double times
Slurry, to be respectively formed the first embryo material layer and the second embryo material layer, and the cold pressing upper mold of arranging in pairs or groups first receive after the first embryo material layer with should
Be cold-pressed lower die squeeze, then receive the second embryo material layer squeezes jointly be double thickness thick stock product.Because of the outer surface of the thick stock product
It is that excellent face is formed by by the lower midge mould and the cold pressing upper mold squeezed tight, so again through the hot pressing upper mold and the hot pressing lower die
The outer surface of layered product after thermocompression forming be all excellent face, using being above enough to promote the overall value sense of package goods.
Detailed description of the invention
Fig. 1 is the contexture schematic diagram of layered product double times lower midge automatic moulding machines in the utility model.
Fig. 2 to Figure 19 is the manufacturing method consecutive steps schematic diagram that layered product is manufactured in the utility model.
Figure 20 is the component of the utility model for most groups and is arranged in the same schematic top plan view of axis.
Figure 21 is that the component of the utility model is most groups and the schematic top plan view (1) for being arranged in Axis Cross.
Figure 22 is that the component of the utility model is most groups and the schematic top plan view (2) for being arranged in Axis Cross.
In figure:
1, automatic moulding machine 10, lower midge mould
11, upper rail 12, movement mechanism
13, support arm 14, lower guideway
20, case 31, cold pressing upper mold are starched
32, lower die 41, hot pressing upper mold are cold-pressed
42, hot pressing lower die 50, receiver
P, finished product
Specific embodiment
Specific embodiment of the present utility model is described in further detail with reference to the accompanying drawing.These embodiments are only
For illustrating the utility model, and it is not limitation of the utility model.
The utility model provides a kind of double secondary lower midge automatic moulding machines of layered product and a kind of layered product double lower suctions
Starch the manufacturing method of automatic moulding machine manufacture layered product.
The overall construction composition of double lower midge automatic moulding machines of the layered product of the utility model as shown in Figure 1, be for
A kind of automatic moulding machine 1 especially suitable for producing layered product mainly includes on contexture:
One slurry case 20, inside contain slurry, and top surface is openning shape.
Midge mould 10 once is supported and is present in the top surface opening of the slurry case 20, the mould of the lower midge mould 10 by installing
Up, the die face of the lower midge mould 10 is higher than the slurry face of the slurry case 20 when not operating, and the die face of the lower midge mould 10 is outer
Convex person, the lower midge mould 10 are driven and can be done when needing straight by an extrinsic motive mechanism (such as power cylinder, do not limit to)
Vertical upper and lower displacement movement, the lower midge mould 10 are connect with one first pumping device, and the suction for being subjected to first pumping device is (true
It is empty) act on or blow (air-supply) effect.
One cold pressing upper mold 31, hang on a upper rail 11 and is present in the top position of the lower midge mould 10, the cold pressing
The die face of upper mold 31 downward, the die face symmetrical shape of the die face of the cold pressing upper mold 31 and the lower midge mould 10, therefore the cold pressing upper mold
31 die face is indent person, the cold pressing upper mold 31 by an extrinsic motive mechanism (such as the configuration of motor, sliding rail and idler wheel, not
Limitation) it drives and horizontal cross displacement action can be done along the upper rail 11 when needing, the cold pressing upper mold 31 and one second is taken out
It send device to connect, be subjected to suction (vacuum) effect of second pumping device or blow (air-supply) effect.
One cold pressing lower die 32, being set to 20 side of slurry case (such as left side) compared with the slurry case 20 is on high platform, this is cold
Depress the die face of mould 32 upward, the die face symmetrical shape of the die face of the cold pressing lower die 32 and the cold pressing upper mold 31, therefore under the cold pressing
The die face of mould 32 is evagination person, which connect with a third pumping device, is subjected to the pumping of the third pumping device
It inhales (vacuum) effect or blows (air-supply) effect.The cold pressing lower die 32 is simultaneously consolidated by a movement mechanism 12 by a support arm 13
Tape splicing is dynamic, that is, the cold pressing lower die 32 is fixed on 13 front end of support arm, which passes through the support arm 13
Two kinds of movements can be done when the support cold pressing lower die 32: 1. supports live the cold pressing lower die 32 and do horizontal cross position along a lower guideway 14
Mobile to make, 2. supports live the cold pressing lower die 32 and do upper and lower displacement movement.Further it, i.e., the lower guideway 14 is to be fixedly installed on
On the platform, which is located at again on this group of lower guideway 14, therefore the movement mechanism 12 can be along this group of lower guideway 14
Horizontal cross displacement action is done, which simultaneously stretches out this group of support arm 13 to 20 direction of slurry case this is cold with fixed installing
Mould 32 is depressed, and the movement mechanism 12 can drive this group of support arm 13 to do upper and lower displacement movement.
One hot pressing upper mold 41 connect with 31 spacings of the cold pressing upper mold and is hung on the upper rail 11 jointly, the hot pressing
Upper mold 41 and the cold pressing upper mold 31 can be by same extrinsic motive mechanism (such as configurations of motor, sliding rail and idler wheel, do not limit to)
Drive and do horizontal cross displacement action together along the upper rail 11, the die face of the hot pressing upper mold 41 downward, the hot pressing upper mold
41 die face is identical as the die face shape of the cold pressing upper mold 31, therefore the die face of the hot pressing upper mold 41 is indent person, the hot pressing upper mold
41 connect with one the 4th pumping device, are subjected to suction (vacuum) effect of the 4th pumping device or blow (air-supply) effect.
One hot pressing lower die 42, being set to 20 other side of slurry case (such as right side) compared with the slurry case 20 is high another platform
On, the die face of the hot pressing lower die 42 upward, the die face symmetrical shape of the die face of the hot pressing lower die 42 and the hot pressing upper mold 41, thus should
The die face of hot pressing lower die 42 is evagination person, and the hot pressing lower die 42 is by an extrinsic motive mechanism (such as power cylinder, do not limit to)
It drives and upright upper and lower displacement movement can be done when needing, which connect with one the 5th pumping device, and being subjected to should
The suction (vacuum) of 5th pumping device acts on or blows (air-supply) effect.
One receiver 50 is set in identical platform with the hot pressing lower die 42, and is present in outside the hot pressing lower die 42, should
Receiver 50 is driven by an extrinsic motive mechanism (such as power cylinder, do not limit to) and can do upright upper and lower displacement when needing
Movement, the receiver 50 mainly have a platform, and the finished product P for receiving layered product is stopped.
Above-mentioned construction is layered product double times lower midge automatic moulding machines for forming the utility model, wherein mentioned
Extrinsic motive mechanism and first, second, third and fourth, five pumping devices are because of the main composition of all non-the utility model, and its effect is obvious
It can set up, therefore be not illustrated in figure, in case drawing excessively complicated difficult is distinguished.
According to the contexture of above-mentioned layered product double times lower midge automatic moulding machines, the utility model also provides a kind of mould
The manufacturing method of midge automatic moulding machines manufacture layered product under molding product double times, certainly with double lower midges of above-mentioned layered product
Dynamic molding machine, then carry out following steps:
(1) it as shown in Fig. 2, starting the extrinsic motive mechanism that the lower midge mould 10 is connected, drives under the lower midge mould 10
Drop is immersed in the slurry of the slurry case 20, and starts midge by the first connected pumping device, in the lower midge mould 10
Die face on formed one first embryo material layer.
(2) as shown in figure 3, the lower midge mould 10 adsorbs and is moved away from slurry on the first embryo material layer when suction time one arrives
Face returns to original position (the top surface opening of the slurry case 20).In the process, which continues swabbing action, make this
One embryo material layer is dehydrated wet down.
(3) as shown in figure 4, starting the extrinsic motive mechanism that the lower midge mould 10 is connected, the lower midge mould 10 is driven to inhale
It is attached live the first embryo material layer rise, into the cold pressing upper mold 31 in molding squeeze the first embryo material layer dehydration.
(4) as shown in figure 5, the second pumping device starting swabbing action for being connected of the cold pressing upper mold 31 with adsorb this
One embryo material layer, while the first pumping device that the lower midge mould 10 is connected then stops swabbing action, is converted into blowing (air-supply)
Effect, makes to disengage between the first embryo material layer and the lower midge mould 10, then the lower midge mould 10 is lowered back to place.
(5) the cold pressing lower die 32 is lived along this by 13 support of support arm as shown in fig. 6, starting the movement mechanism 12
Lower guideway 14 inwardly does horizontal cross displacement action, is moved into the cold pressing lower die 32 immediately below the cold pressing upper mold 31.It should
While process, which is immersed to again in the slurry of the slurry case 20, and passes through the first connected pumping device
Midge again, to form one second embryo material layer in the die face of the lower midge mould 10.
(6) as shown in fig. 7, the cold pressing lower die 32 opens swabbing action by connected third pumping device, simultaneously should
Movement mechanism 12 is lived the cold pressing lower die 32 by 13 support of support arm and is moved up, and so that the cold pressing lower die 32 is ascended into this cold
Molding in upper mold 31 is pressed to squeeze the first embryo material layer dehydration.While the process, which also adsorbs second embryo
It is moved away from pulp noodle on the bed of material and returns to original position (the top surface opening of the slurry case 20), and first pumping device persistently aspirates work
With, make the second embryo material layer be dehydrated wet down.
(7) it as shown in figure 8, the third pumping device that the cold pressing lower die 32 is connected stops swabbing action, is converted into blowing
(air-supply) effect, makes to disengage between the first embryo material layer and the cold pressing lower die 32, and what which was connected second pumps dress
It sets, starts swabbing action still persistently to adsorb the first embryo material layer, while the movement mechanism 12 drives under the cold pressing lower die 32
Drop back to position.
(8) as shown in figure 9, the movement mechanism 12 drives the cold pressing lower die 32 to do horizontal cross outward along the lower guideway 14
Displacement action makes the cold pressing lower die 32 be moved outwardly to initial position waiting.
(9) as shown in Figure 10, the extrinsic motive mechanism which is connected drives the lower midge mould 10 to adsorb
The second embryo material layer rise, into the cold pressing upper mold 31 in mold, at this time both the first embryo material layer and the second embryo material layer be
Squeezing connecting shaping jointly between the cold pressing upper mold 31 and the lower midge mould 10 is a thick stock product, and the thickness of the thick stock product is should
Two times of first embryo material layer or the second embryo material layer.
(10) as shown in figure 11, the second pumping device which is connected continues swabbing action still to adsorb
The thick stock product, the first pumping device which is connected then stop swabbing action, are converted into blowing (air-supply) effect,
Make to disengage between the thick stock product and the lower midge mould 10, then the lower midge mould 10 is lowered back to place.
(11) as shown in figure 12, the extrinsic motive mechanism which is connected drives the cold pressing upper mold 31 to adsorb
The thick stock product move laterally to right above the hot pressing lower die 42 along the upper rail 11, and the hot pressing upper mold 41 can be along this in the process
Upper rail 11 follows 31 synchronizing moving of cold pressing upper mold.While the process, which can start to carry out next round
The origination action of circulation, that is, be immersed in the slurry of the slurry case 20 by lower midge mould 10 decline, and pass through connected the
One pumping device starts midge, to form a first embryo material layer for belonging to next round circulation in the die face of the lower midge mould 10.
(12) as shown in figure 13, start the extrinsic motive mechanism that the hot pressing lower die 42 is connected, drive the hot pressing lower die 42
It ascends into molding in the cold pressing upper mold 31 and squeezes the thick stock product, in the process and start the 5th pumping that the hot pressing lower die 42 is connected
It send device to carry out swabbing action, therefore all can make the thick stock product fast dewatering under swabbing action up and down, immediately in the cold pressing
The second pumping device that mould 31 is connected stops swabbing action, is converted into blowing (air-supply) effect, makes the thick stock product and the cold pressing
It is disengaged between upper mold 31, therefore the thick stock product are converted and adsorbed by the hot pressing lower die 42.
(13) as shown in figure 14, the hot pressing lower die 42 adsorbs the thick stock product and falls back to most original position, process immediately
In persistently to the thick stock product carry out suction dehydration wet down act on.
(14) as shown in figure 15, start the extrinsic motive mechanism that the hot pressing upper mold 41 is connected, drive the hot pressing upper mold 41
It is moved laterally to right above the hot pressing lower die 42 along the upper rail 11, while the cold pressing upper mold 31 also can be along the upper rail 11
It follows right above 41 synchronizing moving of hot pressing upper mold to the lower midge mould 10.
(15) as shown in figure 16, start the extrinsic motive mechanism that the hot pressing lower die 42 is connected, drive the hot pressing lower die 42
It adsorbs the thick stock product and ascends into molding in the hot pressing upper mold 41, the thick stock product are i.e. between the hot pressing upper mold 41 and the heat at this time
Between depressing mould 42, therefore the hot pressing upper mold 41 and the hot pressing lower die 42 carry out thermocompression forming operation one end to the thick stock product jointly
Time is completely dried the thick stock product as a layered product.
(16) as shown in figure 17, the thermocompression forming activity duration one arrives, the 4th pumping device which is connected
Start swabbing action, to adsorb the layered product, while the 5th pumping device starting that the hot pressing lower die 42 is connected blows
(air-supply) effect, so as to disengage between the layered product and the hot pressing lower die 42, then the hot pressing lower die 42 moves down return.With
That is the extrinsic motive mechanism that is connected of the hot pressing upper mold 41 drives the hot pressing upper mold 41 along the upper rail 11 reverse movement to should
Right above receiver 50, while the cold pressing upper mold 31 follows 41 synchronizing moving of hot pressing upper mold to the heat also along the upper rail 11
It depresses right above mould 42.
(17) as shown in figure 18, start the extrinsic motive mechanism that the receiver 50 is connected, the receiver 50 is driven to rise
It being stopped to the designated position for falling distance away from the hot pressing upper mold 41, this falls distance and just smoothly falls for the layered product,
And the subsequent movement left of the hot pressing upper mold 41 is not influenced, the 4th pumping device that the hot pressing upper mold 41 is connected immediately stops taking out
Suction effect is converted into blowing (air-supply) effect, makes to disengage between the layered product and the hot pressing upper mold 41, therefore the layered product
Finished product P is blown off to stop on the platform of the receiver 50.
(18) finally, as shown in figure 19, the extrinsic motive mechanism which is connected drives the hot pressing upper mold 41
It is moved laterally to right above the hot pressing lower die 42 along the upper rail 11, while the cold pressing upper mold 31 is also along the upper rail 11
It follows right above 41 synchronizing moving of hot pressing upper mold to the lower midge mould 10.Simultaneously, which is connected outer the process
It drives the receiver 50 to fall back to original position in power mechanism, therefore the finished product P of the layered product can be taken from and be gathered, with
Complete a wheel circulation.The finished product P of the layered product is taken from the receiver 50 from movement can directly be taken by manually
Taken automatically from or by mechanical arm from.
In above-mentioned diagram, the movement mechanism 12, support arm 13, lower guideway 14 and the cold pressing lower die 32 and place are shown
Platform be the left side for being co-located at the slurry case 20, therefore axis is formed by by the movement mechanism 12 and the cold pressing lower die 32
Line, can with by the slurry case 20, the lower midge mould 10, the cold pressing upper mold 31, the hot pressing lower die 42, the hot pressing upper mold 41 and the splicing
It is same (i.e. two axis are same axis) that disk 50 is formed by axis.In addition, must reinforce explanation, when practical operation, this is cold
Depress mould 32, lower midge mould 10, cold pressing upper mold 31,41 5 kinds of components of hot pressing lower die 42 and hot pressing upper mold and it is unlimited only one group,
Can be as shown in figure 20, the cold pressing lower die 32, lower midge mould 10, cold pressing 41 5 kinds of upper mold 31, hot pressing lower die 42 and hot pressing upper mold groups
Part respectively has most groups of (such as being four groups in Figure 20, there are three every group) common installings at a square simultaneously, therefore above-mentioned in progress
When manufacturing step, while just there is midge mould 10 under most groups (such as four groups) to be lowered into 20 integrated mud suction of slurry case, to be formed simultaneously
Most the first embryo material layers (such as four), then it is cold-pressed by most groups (such as four groups) that upper molds 31 are corresponding simultaneously to receive most the
One embryo material layer, it is also squeeze corresponding with most groups (such as four groups) cold pressing lower dies 32 which, which is cold-pressed upper mold 31,
Pressure, and so on, it so received, squeezed by most groups (such as four groups) one-to-one correspondence, after transfer and hot pressing, disposal molding goes out
The finished product of most (such as 12) layered products is fallen on the bearing material platform of the receiver 50, can so accelerate manufacture speed
It spends (quantity).
More necessary reinforcement explanation, is formed by axis by the movement mechanism 12 and the cold pressing lower die 32, and by the slurry
Case 20, the lower midge mould 10, the cold pressing upper mold 31, the hot pressing lower die 42, the hot pressing upper mold 41 and the receiver 50 are formed by
Axis, two axis can not also be same, and change shape intersection in 90 °, this is as shown in Figure 21, Figure 22, by the fitness machine
Structure 12 and the 32 place platform of cold pressing lower die change position, make to be formed position in the slurry case 20, lower midge mould 10 and cold pressing upper mold 31
The upper side edge or lower side of place platform equally can go out most moulds by disposal molding then also according to above-mentioned manufacturing step
The finished product of molding product.
After the above all step 1 one carries out, desired mold product can be manufactured, and the manufacture at
It is two times that the layered product thickness of type, which obviously increases,.Therefore the utility model is in manufacture and using above having following excellent effect:
1. the utility model, which discloses the lower midge mould 10 pairs times, enters 20 integrated mud suction of slurry case, to be respectively formed the first embryo material
Layer and the second embryo material layer, and the cold pressing upper mold 31 of arranging in pairs or groups first is received and is squeezed after the first embryo material layer with the cold pressing lower die 32, then is connect
Receiving the second embryo material layer and squeezing jointly is thick stock product, and finally the thick stock product turn to be received by the hot pressing upper mold 41 and the hot pressing lower die 42
And thermocompression forming is layered product.Such contexture and manufacturing method are current any known layered product manufacturing machine institute nothings.
2. thick stock product of the utility model formed in processing procedure are entered in the slurry case 20 by the lower midge mould 10 pairs times
Midge, to be respectively formed the first embryo material layer and the second embryo material layer, and after the cold pressing upper mold 31 of arranging in pairs or groups first receives the first embryo material layer
With the cold pressing lower die 32 squeeze, then receive the second embryo material layer squeezes jointly be double thickness thick stock product.Because of the thick stock product
Outer surface is to be formed by excellent face with 31 squeezed tight of cold pressing upper mold by the lower midge mould 10, so again through the hot pressing upper mold 41
Being with the outer surface of the layered product after 42 thermocompression forming of hot pressing lower die is all excellent face, using being above enough to promote package goods
Overall value sense.
3. thick stock product of the utility model formed in processing procedure are turned by the hot pressing upper mold 41 and the hot pressing lower die
42 receive and carry out thermocompression forming work to thick stock product, if hot pressing time must be longer, under the hot pressing upper mold 41 and the hot pressing
The composition of mould 42, which also can be set into, has two groups or more ipsilateral, same thick stock product are carried out with two sections or more of thermocompression forming
Work so as to reducing integral heat pressure working hour, and can make the layered product surface face Geng Chengyou.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art
For art personnel, without deviating from the technical principle of the utility model, several improvement and replacement can also be made, these change
It also should be regarded as the protection scope of the utility model into replacement.
Claims (1)
1. a kind of layered product double times lower midge automatic moulding machines, which is characterized in that include:
One slurry case, inside contain slurry, and top surface is openning shape;
Midge mould once, is supported and is present in the top surface opening of the slurry case by installing, and the die face of the lower midge mould upward, is not moved
The die face of the lower midge mould is higher than the slurry face of the slurry case when making, which can be in needs by extrinsic motive mechanism drive
When do upright upper and lower displacement movement, which connect with one first pumping device, is subjected to the pumping of first pumping device
Suction acts on or blows effect;
One cold pressing upper mold, hang on a upper rail and is present in the top position of the lower midge mould, the die face of the cold pressing upper mold
Downward, the die face symmetrical shape of the die face of the cold pressing upper mold and the lower midge mould, the cold pressing upper mold is by an extrinsic motive mechanism band
Dynamic to do horizontal cross displacement action along the upper rail when needing, which connect with one second pumping device, can
Receive the swabbing action of second pumping device or blows effect;
One cold pressing lower die, be set on the platform of the slurry case side, the die face of the cold pressing lower die upward, the die face of the cold pressing lower die
With the die face symmetrical shape of the cold pressing upper mold, which connect with a third pumping device, is subjected to the third and pumps dress
The swabbing action set blows effect, which is passed through the affixed drive of support arm institute, the fitness machine by a movement mechanism
After structure passes through the support arm support cold pressing lower die, horizontal cross displacement action can be done along a lower guideway, and can be done up and down
Displacement action;
One hot pressing upper mold connect with intermode spacing in the cold pressing and is hung on the upper rail jointly, the hot pressing upper mold and the cold pressing
Upper mold is driven by same extrinsic motive mechanism and does horizontal cross displacement action together along the upper rail, the mould of the hot pressing upper mold
Down, the die face of the hot pressing upper mold is identical as the die face shape of the cold pressing upper mold, the hot pressing upper mold and one the 4th pumping device
Connection, is subjected to the swabbing action of the 4th pumping device or blows effect;
One hot pressing lower die is set on another platform of the slurry case other side, the die face of the hot pressing lower die upward, the hot pressing lower die
Die face and the hot pressing upper mold die face symmetrical shape, which can be done straight by an extrinsic motive mechanism drive when needing
Vertical upper and lower displacement movement, the hot pressing lower die are connect with one the 5th pumping device, are subjected to the swabbing action of the 5th pumping device
Or blow effect;And
One receiver, is set to ipsilateral with the hot pressing lower die, and is present in outside the hot pressing lower die, the receiver is external dynamic by one
Force mechanisms drive can do upright upper and lower displacement movement when needing, which mainly has a platform, for receiving layered product
Product dwell.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108252164A (en) * | 2018-03-16 | 2018-07-06 | 常州市诚鑫环保科技有限公司 | Double lower midge automatic moulding machines of layered product and manufacturing method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108252164A (en) * | 2018-03-16 | 2018-07-06 | 常州市诚鑫环保科技有限公司 | Double lower midge automatic moulding machines of layered product and manufacturing method |
CN108252164B (en) * | 2018-03-16 | 2023-08-15 | 常州市诚鑫环保科技有限公司 | Automatic forming machine for double-time down-suction slurry of molded product and manufacturing method |
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