CN208322482U - A kind of welding wire high speed copper plating production line - Google Patents
A kind of welding wire high speed copper plating production line Download PDFInfo
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- CN208322482U CN208322482U CN201820658928.2U CN201820658928U CN208322482U CN 208322482 U CN208322482 U CN 208322482U CN 201820658928 U CN201820658928 U CN 201820658928U CN 208322482 U CN208322482 U CN 208322482U
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Abstract
A kind of welding wire high speed copper plating production line, belong to metal wire material surface coating technology field, including being arranged successively and pay off rack that welding wire raw material sequentially passes through, mechanical descaling machine, belt sander, the first high pressure water washing machine, powder coating machine, rough wire drawing machine, fine wire drawing machine, grease removal machine, the second high pressure water washing machine, copper plating groove, third high pressure water washing machine, air-heater, polishing dragger, admission machine.The utility model changes traditional processing technology, reduces process, removes points of contamination, improves the feature of environmental protection of technique.
Description
Technical field
The utility model belongs to metal wire material surface coating technology field, and in particular to produces for a kind of welding wire high speed copper facing
Line.
Background technique
Welding technique plays very important work in fields such as shipbuilding, petrochemical industry, rolling stock, electric power, nuclear reactors
With an important branch of the welding wire as welding material, proportion is rising year by year in welding material.
It can make welding wire that there is good electric conductivity and antirust ability in solder wire material copper coating.Currently, existing weldering
Wire copper plating process is divided into rough, finish draw and copper facing three process based on expansion bull copper facing, by it after the completion of wire drawing
Then winding arrives plating copper process again and carries out welding wire surface copper facing in I-beam wheel.
Conventional carbon dioxide gas protecting welding wire production process is as follows:
First procedure: raw material → unwrapping wire → mechanical descaling → acid pickling and rust removing → washing → painting boron → drying of Φ 5.5mm
→ rough → semi-finished product spool spooling.
Second operation work: semi-finished product I-beam wheel unwrapping wire → finish draw → semi-finished product spool spooling.
Third procedure: semi-finished product I-beam wheel unwrapping wire → sand washing → alkali cleaning → washing → pickling → washing → copper facing → cold water
Wash → neutralize → hot water wash → drying → polishing → quasi- finished product spool spooling.
Above-mentioned production process, the quasi- semi-finished product of the surface plated with copper from the raw material of Φ 5.5mm to Φ 1.2mm-Φ 0.8mm,
It takes a three-stage approach, complex process.
There are 5 main points of contamination for above-mentioned production process: " pickling " of 1. first procedures；2. the first procedure
" applying boron "；" alkali cleaning " 3. of third procedure；" pickling " 4. of third procedure；" neutralization " 5. of third procedure.In improvement
The expenses of environmental protection for stating 5 points of contamination is higher, and the wasting of resources is than more serious.For example, carrying out chemical derusting using pickling will generate greatly
The acid mist of amount, acid etching is serious, and waste acid quantity is very big, while generating a large amount of pickling waste waters.
There are 4 processes that energy consumption is high for above-mentioned production process: " drying " of 1. first procedures；2. first, second
" the rough, finish draw " of process, using " variable-frequency motor "；3. " alkali cleaning " of third procedure needs to heat；4. third procedure
" drying " need to heat.Above-mentioned operation energy consumption is higher, and operating cost is high.
In addition, traditional copper facing is multi-thread expansion, pollution is big, environment is poor, and energy consumption is high, takes up a large area.Three process, dress
Machine capacity 400Kw or so, energy consumption is high, and generally requires 10 people operators, and human cost is high.
Utility model content
The purpose of the utility model is to overcome defect mentioned above and deficiencies, and propose a kind of welding wire high speed copper facing production
Line.
The utility model realizes its purpose, and the technical solutions adopted are as follows.
A kind of welding wire high speed copper plating production line, including being arranged successively and pay off rack that welding wire raw material sequentially passes through, mechanical stripping
Shell machine, belt sander, the first high pressure water washing machine, powder coating machine, rough wire drawing machine, fine wire drawing machine, grease removal machine, the second high-pressure washing
Machine, copper plating groove, third high pressure water washing machine, air-heater, polishing dragger, admission machine.
The pay off rack is double-station fluid pressure type pay off rack；The admission machine is Double-plate wire-rewinding machine.
The first high pressure water washing machine, the second high pressure water washing machine, third high pressure water washing machine include include catch basin, high pressure
Pump, nozzle, rinsing bowl, return pipe, jet mechanism, filter mechanism；The nozzle is mounted on inside rinsing bowl, and is come towards welding wire
Direction；The nozzle is installed on water tool apron；The water tool apron is fixedly installed in plate；Nozzle on same plate is with welding wire original
Material is that angularly ring is set in the center of circle；The nozzle inclination setting.
The catch basin is equipped with heating device；The catch basin is connected with high-pressure pump by wired hose；Wired hose
One end connects catch basin, and the other end connects the input terminal of high-pressure pump；The high-pressure pump is connected with nozzle by high-pressure rubber pipe；It is described
High-pressure rubber pipe one end connects high pressure pump output terminal, and the other end connects nozzle；The high pressure pump output terminal is equipped with relief valve and peace
Full valve；The rinsing bowl is equipped with welding wire raw material；Guided mode before the washing front of the slot is equipped with first, after rear end is equipped with first
Guided mode, guided mode after guided mode and first before welding wire is arranged in first；Water fender is rotatably equipped at the top of the rinsing bowl；The washing
Plate is arranged at intervals in slot, welding wire raw material is arranged in plate；The angle of nozzle and welding wire is 30 ° ~ 70 °, on same plate
Nozzle has 4；The jet mechanism includes gas nozzle, gas nozzle seat；The gas nozzle is divided into nozzle front and rear sides, and towards nozzle；
The gas nozzle is installed on gas nozzle seat；The gas nozzle seat is installed on plate；Middle guided mode is installed, welding wire is arranged in inside the gas nozzle
Middle guided mode and gas nozzle；Described return pipe one end connects rinsing bowl, and the other end connects filter mechanism；The filter mechanism includes light
Axis puts paper bowl, porous plate, winding roll, roll paper motor；The optical axis is equipped with filtering paper bobbin, filters paper bobbin by filter paper
It is wound into cylinder；The filter paper is layed in above porous plate after over-discharge paper bowl, and filter paper end is wound in winding roll；The volume
The rotation of paper motor driven winding roll；The porous plate is located above catch basin；The filter paper is located above catch basin, and is located at
The lower section of return water pipe end.
The powder coating machine includes feeding chamber, feeding mechanism, mention material chamber, material lifting mechanism, guided mode after guided mode and third before third；
The feeding mechanism includes the first motor and the first threaded rod；First threaded rod is arranged in feeding chamber, one end connection the
One motor, other end direction mention material chamber；First threaded rod is horizontally disposed；The feeding top of chamber offers first and enters powder
Hole；Dust catcher is fixedly installed with above the feeding chamber；Described mention expects that chamber and feeding chamber are interconnected；The material lifting mechanism includes
Second motor, the second threaded rod, press-powder pipe；Second threaded rod, which is arranged in, mentions material chamber, and one end connects the second motor；Institute
It states the second threaded rod and erects setting；Second threaded rod and the coaxial arrangement of press-powder pipe, and the second threaded rod is arranged in press-powder pipe；
Described mention expects that top of chamber offers second and enters powder hole.
The grease removal machine includes including guided mode, second before reservoir, heating rod, drinking-water pipe, suction pump, grease-removal tank, second
Guided mode, Jia Mo mechanism afterwards；The heating rod is inserted in reservoir；Described drinking-water pipe one end is inserted in reservoir, other end connection
Grease-removal tank, and drinking-water pipe is equipped with suction pump；Guided mode before the grease-removal tank side is equipped with second, after the other side is equipped with second
Guided mode；The grease-removal tank both ends offer leakage hole, and leakage hole is located at the surface of reservoir；Water blocking is provided on the inside of leakage hole
There are gaps between at the top of siding, water blocking siding and grease-removal tank；The Jia Mo mechanism includes the clamping bar and swing rod being arranged in pairs；
Scrubbing cloth is installed on the inside of the clamping bar；In grease-removal tank inner wall, the other end is mutually contacted with swing rod for clamping bar one end rotational installation；
In grease-removal tank inner wall, inside and the clamping bar of the other end are touched for swing rod one end rotational installation.
The utility model changes traditional processing technology, reduces process, replaces passing with belt sander derusting and high-pressure washing
Pickling, washing in system the first procedure of technique, are replaced in traditional handicraft third procedure with mechanical grease removal and high-pressure washing
Sand washing, alkali cleaning, washing, pickling, washing remove points of contamination, improve the feature of environmental protection of technique.In addition, the utility model is mechanical
Dusting replaces painting boron and drying in the first procedure of traditional handicraft, replaces traditional handicraft third with high-pressure washing and hot blast drying
Cold water in procedure is washed, is neutralized, hot water wash and drying, rough and finish draw have used magneto as power, improved work
The energy saving of skill.
The utility model high degree of automation, 1 operator can guard 2 production lines simultaneously, save manpower at
This, and the installed capacity 290Kw or so of this production line, low energy consumption.
Detailed description of the invention
Fig. 1 is the flow chart of the utility model；
Fig. 2 is the structural schematic diagram of the utility model；
Fig. 3 is the schematic view of the front view of high pressure water washing machine；
Fig. 4 is the overlooking structure diagram of high pressure water washing machine；
Fig. 5 is the side structure schematic view of high pressure water washing machine；
Fig. 6 is the schematic view of the front view of grease removal machine；
Fig. 7 is the overlooking structure diagram of grease removal machine；
Fig. 8 is the left view structural representation of grease removal machine；
Fig. 9 is the unfolding state figure of grease removal Ji Jiamo mechanism；
Figure 10 is the closed state figure of grease removal Ji Jiamo mechanism；
Figure 11 is the schematic view of the front view of powder coating machine；
Figure 12 is the right side structural representation of powder coating machine；
Figure 13 is the overlooking structure diagram of powder coating machine；
In figure: pay off rack 1, mechanical descaling machine 2, belt sander 3, the first high pressure water washing machine 4, powder coating machine 5, rough wire drawing machine 6,
Fine wire drawing machine 7, grease removal machine 8, the second high pressure water washing machine 9, copper plating groove 10, third high pressure water washing machine 11, air-heater 12, polishing are led
Draw machine 13, admission machine 14,
Catch basin a1, wired hose a3, high-pressure pump a4, relief valve a5, safety valve a6, high-pressure rubber pipe a7, nozzle a8, water knife
Seat a9, rinsing bowl a10, guided mode a12, water fender a13, plate a14, gas nozzle a15, gas nozzle seat after guided mode a11, first before first
A16, middle guided mode a17, return pipe a18, filtering paper bobbin a19, filter paper a20, optical axis a21, put paper bowl a22, porous plate a23,
Winding roll a24, roll paper motor a25；
Guided mode after guided mode b6, second before reservoir b1, heating rod b2, drinking-water pipe b3, suction pump b4, grease-removal tank b5, second
B7, leakage hole b8, water blocking siding b9, Jia Mo mechanism b10, clamping bar b11, fixed plate b12, scrubbing cloth b13, swing rod b14；
Feeding chamber c1, the first motor c2, dust catcher c3, the first threaded rod c4, first enter powder hole c5, mention material chamber c6, the
Two motor c7, the second threaded rod c8, press-powder pipe c9, second enter before powder hole c10, third guided mode c12 after guided mode c11, third.
Specific embodiment
With reference to the accompanying drawing, the utility model is described in further detail.
A kind of welding wire high speed copper facing production technology, comprising the following steps:
S1: unwrapping wire unwrapping wire: is carried out to welding wire raw material.Further, welding wire raw material uses the welding wire raw material of Φ 5.5mm.Weldering
Silk carries out unwrapping wire by pay off rack 1, preferably, the pay off rack 1 is double-station fluid pressure type pay off rack.
S2: mechanical descaling: the welding wire raw material after unwrapping wire is subjected to mechanical descaling by mechanical descaling machine 2, is played pre-
Welding wire surface oxide skin is handled, while welding wire is straightened.
S3: derusting: the welding wire raw material after mechanical descaling is subjected to mechanical abrasive band derusting by belt sander 3, removes welding wire
The oxide skin on raw material surface.
S4: the welding wire raw material after derusting first time high-pressure washing: is subjected to high-pressure washing, removal weldering by high pressure water washing machine
The residual impurity on silk raw material surface.
S5: mechanical dusting: the welding wire raw material after high-pressure washing is subjected to mechanical dusting by powder coating machine, in welding wire original
Material surface, which applies, applies lubricant.
S6: rough and finish draw: carrying out rough and finish draw into machine and finish draw machine excessively for the welding wire raw material after mechanical dusting,
Obtain welding wire semi-finished product.Machine and finish draw machine carry out tube reducing drawing to welding wire raw material, the size requirement of welding wire needed for being made.
S7: mechanical grease removal, removal weldering mechanical grease removal: are carried out into grease removal machine is crossed to the welding wire semi-finished product after rough and finish draw
The surface lubricant of silk semi-finished product.
S8: second high-pressure washing: carrying out high-pressure washing by high pressure water washing machine for the welding wire semi-finished product after mechanical grease removal,
Further remove the surface lubricant residual and surface impurity of welding wire semi-finished product.
S9: high speed copper facing: by the welding wire semi-finished product after high-pressure washing by copper plating groove carry out high speed copper facing, obtain welding wire at
Product.
S10: third time high-pressure washing: carrying out high-pressure washing by high pressure water washing machine for the welding wire finished product after high speed copper facing,
Remove the surface impurity of welding wire semi-finished product.
S11: the welding wire finished product after high-pressure washing hot blast drying: is subjected to hot blast drying by air-heater.
S12: polishing: the welding wire finished product after hot blast drying is polished by polishing dragger.
S13: the welding wire finished product after polishing take-up: is subjected to take-up by admission machine.
A kind of welding wire high speed copper plating production line, including the pay off rack 1, mechanical descaling machine 2, belt sander 3, first being arranged successively
High pressure water washing machine 4, powder coating machine 5, rough wire drawing machine 6, fine wire drawing machine 7, grease removal machine 8, the second high pressure water washing machine 9, copper plating groove 10,
Third high pressure water washing machine 11, air-heater 12, polishing dragger 13, admission machine 14.
Preferably, the pay off rack 1 is double-station fluid pressure type pay off rack.
The mechanical descaling device that the mechanical descaling machine 2 is produced using Hangzhou astral crowne machinery Science and Technology Ltd..Equipment type
Number XG-8/150, which plays pretreatment wire rod surface scale, while wire rod is straightened.
The first high pressure water washing machine 4, the second high pressure water washing machine 9, third high pressure water washing machine 11 include including catch basin
A1, high-pressure pump a4, nozzle a8, rinsing bowl a10, return pipe a18, jet mechanism, filter mechanism.
The catch basin a1 is equipped with heating device.Storing in catch basin a1 has hot water.Heating device heats hot water,
Water temperature is set to maintain certain temperature (such as 80 °).Hot water is more advantageous to removal welding wire surface impurity.
The high-pressure pump a4 input terminal connects catch basin a1 by pipeline.Further, the catch basin a1 and high-pressure pump
A4 is connected by wired hose a3；The one end wired hose a3 connects catch basin a1, and the other end connects the input terminal of high-pressure pump a4.
The high-pressure pump a4 output end connects nozzle a8 by pipeline.Further, the high-pressure pump a4 and nozzle a8 is logical
Cross high-pressure rubber pipe a7 connection；The one end the high-pressure rubber pipe a7 connects high-pressure pump a4 output end, and the other end connects nozzle a8；The height
Press pump a4 output end is equipped with relief valve a5 and safety valve a6.
The rinsing bowl a10 is equipped with welding wire.Guided mode a11 before the front end the rinsing bowl a10 is equipped with first, rear end installation
Guided mode a12 after having first, guided mode a12 after guided mode a11 and first before welding wire is arranged in first.Before first after guided mode a11 and first
The setting of guided mode a12 is used for stretching and drawing welding wire.
Water fender a13 is rotatably equipped at the top of the rinsing bowl a10.It is the sky of a relative closure inside rinsing bowl a10
Between.The setting of water fender a13 avoids the water spray of high speed from splashing out from top and hurts sb.'s feelings.
Plate a14 is arranged at intervals in the rinsing bowl a10, welding wire is arranged in plate a14.Plate a14 is by rinsing bowl
The inner space a10 is separated out several regions.Plate a14 is fixing device, guiding water flow and preventing the water spray of high speed from splashing out.
The nozzle a8 is mounted on inside rinsing bowl a10, and towards welding wire.The nozzle a8 is installed on water tool apron a9；Institute
It states water tool apron a9 and is fixedly installed in plate a14；Using welding wire as the center of circle, angularly ring is set nozzle a8 on same plate a14.It is described
Nozzle a8 is obliquely installed, preferably, the angle of nozzle a8 and welding wire is 30 ° ~ 70 °, the nozzle a8 on same plate a14 has 4
It is a.
The jet mechanism includes gas nozzle a15, gas nozzle seat a16；The gas nozzle a15 is divided into the front and rear sides nozzle a8, and
Towards nozzle a8；The gas nozzle a15 is installed on gas nozzle seat a16；The gas nozzle seat a16 is installed on plate a14；The gas nozzle a15
Inside is equipped with middle guided mode a17, and welding wire is arranged in middle guided mode a17 and gas nozzle a15.Gas nozzle a15 connects cylinder by conduit, this is
Routine techniques.
The setting of jet mechanism, to prevent the water spray of high speed from splashing out from front and back end.The plate of the rear and front end rinsing bowl a10
A14 plays the role of certain water blocking, but since welding wire passes through plate a14, there are gap, water sprays between plate a14 and welding wire
Easily splashed out from the gap.The air-flow that jet mechanism generates is blown from the rear and front end rinsing bowl a10 toward centre, and playing prevents high speed
The effect sprayed water from the gap spillage between plate a14 and welding wire.The work for preventing welding wire from shaking is played in the setting of middle guided mode a17
With.
The one end the return pipe a18 connects rinsing bowl a10, and the other end connects filter mechanism.
The filter mechanism includes optical axis a21, puts paper bowl a22, porous plate a23, winding roll a24, roll paper motor a25；Institute
It states optical axis a21 and filtering paper bobbin a19 is installed, filter paper bobbin a19 by filter paper a20 and be wound into cylinder；The filter paper a20 around
It is layed in after over-discharge paper bowl a22 above porous plate a23, the end filter paper a20 is wound in winding roll a24；The roll paper motor a25
Drive winding roll a24 rotation；The porous plate a23 is located above catch basin a1.The filter paper a20 is located on catch basin a1
Side, and it is located at the lower section of the end return pipe a18.Further, roll paper motor a25 output end is equipped with driving gear, winding roll
A24 is coaxially installed with the driven gear engaged with driving gear.Roll paper motor a25 drives volume by driving gear, driven gear
Paper bowl a24 movement.
When this high pressure water washing machine works, heating device is powered, so that the hot water of catch basin a1 is in the condition of high temperature.High-pressure pump
Hot water is sucked out from catch basin a1, and sprays to welding wire by a4 movement, cleans the impurity of welding wire surface.The setting of jet mechanism, to
Prevent the water spray of high speed from splashing out from front and back end.The hot water that impurity is had in rinsing bowl a10 reaches filter by return pipe a18
Structure returns to catch basin a1 from porous plate a23, completes the circulation of hot water after filter paper a20 filtering.On filter paper a20
When impurity deposits to a certain amount of, roll paper motor a25 movement winds old filter paper a20, so that being laid on porous plate a23 new
Filter paper a20, guarantee the filter effect of filter mechanism.
This high pressure water washing machine completes the removal to the impurity of welding wire surface, phase by the hot water of the ejection high speed from nozzle
For traditional pickling, alkali cleaning, small pollution of the environment, working environment is good.The hot water of the present apparatus is in the environment of relative closure
Circulation is completed, heat abstraction is few, and energy utilization rate is high, energy-efficient.Also, the present apparatus is realized miscellaneous by setting filter mechanism
The collection of matter guarantees that the long-time of device is effectively run.
The powder coating machine 5 includes feeding chamber c1, feeding mechanism, mention material chamber c6, material lifting mechanism, guided mode c11 and the before third
Guided mode c12 after three.
The feeding mechanism includes the first motor c2 and the first threaded rod c4；The first threaded rod c4 is arranged in feeding
Chamber c1, one end connect the first motor c2, and other end direction mentions material chamber c6；The first threaded rod c4 is horizontally disposed.
First, which is offered, at the top of the feeding chamber c1 enters powder hole c5；Dust catcher is fixedly installed with above the feeding chamber c1
c3。
The material chamber c6 and feeding chamber c1 that mentions is interconnected；The material lifting mechanism includes the second motor c7, the second screw thread
Bar c8, press-powder pipe c9；The second threaded rod c8, which is arranged in, mentions material chamber c6, and one end connects the second motor c7；Second spiral shell
Rasp bar c8 erects setting；The second threaded rod c8 and press-powder pipe c9 coaxial arrangement, and the second threaded rod c8 is arranged in press-powder pipe
c9.Described mention expects that offering second at the top of chamber c6 enters powder hole c10.
Guided mode c12 is divided into the two sides of rack after guided mode c11 and third before the third.
Welding wire raw material sequentially passes through guided mode c11 before third, mentions guided mode c12 after material chamber c6, feeding chamber c1 and third.Second electricity
Motivation c7 drives the second threaded rod c8 rotation, and powder sweeps along lower entrance press-powder pipe c9 and uplink in the second threaded rod c8.Welding wire is former
For material across when press-powder pipe c9, powder is coated on welding wire raw material surface under the effect of the pressure.The powder of welding wire raw material excess surface
Material falls into feeding chamber c1 when passing through feeding chamber c1, is recycled under the action of feeding mechanism and mentions material chamber c6, completes following for clout
Ring uses.
When adding powder, powder is added first and enters powder hole c5, to increase the powder amount in feeding chamber c1；Powder is added second
Enter powder hole c10, to increase the powder amount proposed in material chamber c6.
Powder is coated on welding wire raw material surface by material lifting mechanism, eliminates the drying in conventional apparatus by this powder coating machine 5
Mechanism, low energy consumption, pollution-free, and occupied area is small.And the present apparatus realizes that the circulation of clout makes by setting feeding mechanism
With.
One group of mold is provided with inside the rough wire drawing machine 6 and fine wire drawing machine 7, circulating cooling is arranged in mold exterior
Water.Preferably, the rough wire drawing machine 6 is commercially available LZ560/7 straight drawing machine；The fine wire drawing machine 7 is commercially available
LZ400/8 straight drawing machine.
The grease removal machine 8 includes including reservoir b1, heating rod b2, drinking-water pipe b3, suction pump b4, grease-removal tank b5, second
Guided mode b7, Jia Mo mechanism b10 after preceding guided mode b6, second.
The heating rod b2 is inserted in reservoir b1；The one end the drinking-water pipe b3 is inserted in reservoir b1, other end connection
Grease-removal tank b5, and drinking-water pipe b3 is equipped with suction pump b4；Guided mode b6 before the side the grease-removal tank b5 is equipped with second, other side peace
Equipped with guided mode b7 after second.
The both ends the grease-removal tank b5 offer leakage hole b8, and leakage hole b8 is located at the surface of reservoir b1；Leakage hole b8
Inside is provided with water blocking siding b9, at the top of water blocking siding b9 and grease-removal tank b5 between there are gaps.
The Jia Mo mechanism b10 includes the clamping bar b11 and swing rod b14 being arranged in pairs；Installation on the inside of the clamping bar b11
There is scrubbing cloth b13.Preferably, the clamping bar b11 installs scrubbing cloth b13 by fixed plate b12；It is solid on the inside of the clamping bar b11
Surely there is fixed plate b12；The fixed plate b12 is fixedly installed with scrubbing cloth b13.More preferably, the scrubbing cloth b13 is cleaning
Cloth or scouring pad.
The one end the clamping bar b11 is rotatablely installed in grease-removal tank b5 inner wall, and the other end is contacted with swing rod b14 phase；The swing rod
The one end b14 is rotatablely installed in grease-removal tank b5 inner wall, and inside and the clamping bar b11 of the other end are touched.The clamping bar b11 that is arranged in pairs and
In swing rod b14,2 clamping bar b11 are divided into welding wire two sides, and 2 swing rod b14 are divided into welding wire two sides.The swing rod b14 connection gas
Cylinder or other power devices.
When this grease removal machine works, reservoir b1 stores under the action of heating rod b2 high-temperature water.High temperature water flow is through drinking-water pipe
B3 reaches grease-removal tank b5 and floods Jia Mo mechanism b10.From second after guided mode b6, Jia Mo mechanism b10 before welding wire sequentially passes through second
Guided mode b7 is stretched and is gone out afterwards.The swing rod b14 is drawn close, to drive clamping bar b11 under the action of power device toward welding wire side
It is acted toward welding wire side, scrubbing cloth b13 wraps welding wire, welding wire axial translation, to mechanically remove the sundries of welding wire surface.
Reservoir b1 is flowed back in gap of the extra high-temperature water between water blocking siding b9 and the top grease-removal tank b5 in grease-removal tank b5.
This grease removal machine, structure is simple, at low cost, reliable and stable, is rapidly performed by degreasing processing, section by mechanical mode
It can environmental protection.Jia Mo mechanism is installed on inside grease-removal tank, prevents dust from spreading, the dust substance after can focusing on degreasing.
The belt sander 3, copper plating groove 10, air-heater 12, polishing dragger 13, admission machine 14 are commercially available device.
The utility model is illustrated according to embodiment, and under the premise of not departing from present principles, the present apparatus can also be made
Several modifications and improvements out.It should be pointed out that all using the modes technical solutions obtained such as equivalent substitution or equivalent transformation, example
Such as: changing unwrapping wire form, cord reeling method, change form etc. of peeling off, all fall in the protection scope of the utility model.
Claims (6)
1. a kind of welding wire high speed copper plating production line, which is characterized in that including the unwrapping wire being arranged successively and welding wire raw material sequentially passes through
Frame (1), mechanical descaling machine (2), belt sander (3), the first high pressure water washing machine (4), powder coating machine (5), rough wire drawing machine (6), finish draw
Wire drawing machine (7), grease removal machine (8), the second high pressure water washing machine (9), copper plating groove (10), third high pressure water washing machine (11), air-heater
(12), dragger (13), admission machine (14) are polished.
2. a kind of welding wire high speed copper plating production line as described in claim 1, which is characterized in that the first high pressure water washing machine
(4), the second high pressure water washing machine (9), third high pressure water washing machine (11) include catch basin (a1), high-pressure pump (a4), nozzle (a8),
Rinsing bowl (a10), return pipe (a18), jet mechanism, filter mechanism；The nozzle (a8) is mounted on rinsing bowl (a10) inside,
And the direction come towards welding wire；The nozzle (a8) is installed on water tool apron (a9)；The water tool apron (a9) is fixedly installed in plate
(a14)；Using welding wire raw material as the center of circle, angularly ring is set nozzle (a8) on same plate (a14)；Nozzle (a8) inclination is set
It sets.
3. a kind of welding wire high speed copper plating production line as claimed in claim 2, which is characterized in that the catch basin (a1) is equipped with
Heating device；The catch basin (a1) and high-pressure pump (a4) are connected by wired hose (a3)；The connection of wired hose one end (a3)
Catch basin (a1), the other end connect the input terminal of high-pressure pump (a4)；The high-pressure pump (a4) and nozzle (a8) pass through high-pressure rubber pipe
(a7) it connects；Described high-pressure rubber pipe one end (a7) connects high-pressure pump (a4) output end, and the other end connects nozzle (a8)；The high pressure
Pump (a4) output end is equipped with relief valve (a5) and safety valve (a6)；The rinsing bowl (a10) is equipped with welding wire raw material；The water
Guided mode (a11) before the front end washing trough (a10) is equipped with first, guided mode (a12) after rear end is equipped with first, before welding wire is arranged in first
Guided mode (a12) after guided mode (a11) and first；Water fender (a13) is rotatably equipped at the top of the rinsing bowl (a10)；The washing
It is arranged at intervals with plate (a14) in slot (a10), welding wire raw material is arranged in plate (a14)；Nozzle (a8) and the angle of welding wire are
30 ° ~ 70 °, the nozzle (a8) on same plate (a14) has 4；The jet mechanism includes gas nozzle (a15), gas nozzle seat (a16)；
The gas nozzle (a15) is divided into the front and rear sides nozzle (a8), and towards nozzle (a8)；The gas nozzle (a15) is installed on gas nozzle seat
(a16)；The gas nozzle seat (a16) is installed on plate (a14)；Middle guided mode (a17), welding wire are installed inside the gas nozzle (a15)
It is arranged in middle guided mode (a17) and gas nozzle (a15)；Described return pipe one end (a18) connects rinsing bowl (a10), and the other end connected
Filter structure；The filter mechanism includes optical axis (a21), puts paper bowl (a22), porous plate (a23), winding roll (a24), roll paper motor
(a25)；The optical axis (a21) is equipped with filtering paper bobbin (a19), and filtering paper bobbin (a19) is wound by filter paper (a20)
Cylinder；The filter paper (a20) is layed in above porous plate (a23) after over-discharge paper bowl (a22), the filter paper end (a20) winding
In winding roll (a24)；Roll paper motor (a25) driving winding roll (a24) rotation；The porous plate (a23) is located at catch basin
(a1) top；The filter paper (a20) is located above catch basin (a1), and is located at the lower section of the end return pipe (a18).
4. a kind of welding wire high speed copper plating production line as described in claim 1, which is characterized in that the powder coating machine (5) includes sending
Material chamber (c1), feeding mechanism mention material chamber (c6), material lifting mechanism, guided mode (c12) after guided mode (c11) and third before third；It is described to send
Expect that mechanism includes the first motor (c2) and the first threaded rod (c4)；First threaded rod (c4) is arranged in feeding chamber (c1),
One end connects the first motor (c2), and other end direction mentions material chamber (c6)；First threaded rod (c4) is horizontally disposed；It is described to send
First, which is offered, at the top of material chamber (c1) enters powder hole (c5)；Dust catcher (c3) is fixedly installed with above the feeding chamber (c1)；It is described
It mentions material chamber (c6) and feeding chamber (c1) is interconnected；The material lifting mechanism include the second motor (c7), the second threaded rod (c8),
Press-powder pipe (c9)；Second threaded rod (c8), which is arranged in, mentions material chamber (c6), and one end connects the second motor (c7)；Described second
Threaded rod (c8) erects setting；Second threaded rod (c8) and press-powder pipe (c9) coaxial arrangement, and the second threaded rod (c8) is worn
Set on press-powder pipe (c9)；Described mention expects that offering second at the top of chamber (c6) enters powder hole (c10).
5. a kind of welding wire high speed copper plating production line as described in claim 1, which is characterized in that the grease removal machine (8) includes storing
It is led after guided mode (b6), second before pond (b1), heating rod (b2), drinking-water pipe (b3), suction pump (b4), grease-removal tank (b5), second
Mould (b7), Jia Mo mechanism (b10)；The heating rod (b2) is inserted in reservoir (b1)；Described drinking-water pipe (b3) one end is inserted in
Reservoir (b1), the other end is connected to grease-removal tank (b5), and drinking-water pipe (b3) is equipped with suction pump (b4)；The grease-removal tank (b5) one
Guided mode (b6) before side is equipped with second, guided mode (b7) after the other side is equipped with second；Grease-removal tank (b5) both ends offer leakage
Water hole (b8), leakage hole (b8) are located at the surface of reservoir (b1)；It is provided with water blocking siding (b9), keeps off on the inside of leakage hole (b8)
There are gaps between at the top of water siding (b9) and grease-removal tank (b5)；The Jia Mo mechanism (b10) includes the clamping bar being arranged in pairs
(b11) and swing rod (b14)；Scrubbing cloth (b13) is installed on the inside of the clamping bar (b11)；Clamping bar one end (b11) rotational installation
In grease-removal tank (b5) inner wall, the other end is mutually contacted with swing rod (b14)；Swing rod one end (b14) rotational installation is in grease-removal tank
(b5) inner wall, inside and the clamping bar (b11) of the other end touch.
6. a kind of welding wire high speed copper plating production line as described in claim 1, which is characterized in that the pay off rack (1) is duplex
Position fluid pressure type pay off rack；The admission machine (14) is Double-plate wire-rewinding machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820658928.2U CN208322482U (en) | 2018-05-04 | 2018-05-04 | A kind of welding wire high speed copper plating production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820658928.2U CN208322482U (en) | 2018-05-04 | 2018-05-04 | A kind of welding wire high speed copper plating production line |
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| CN208322482U true CN208322482U (en) | 2019-01-04 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108372373A (en) * | 2018-05-04 | 2018-08-07 | 杭州星冠机械科技有限公司 | A kind of welding wire high speed copper facing production technology and production line |
| CN111957454A (en) * | 2020-08-27 | 2020-11-20 | 济南东方结晶器有限公司 | Nozzle for wire and method for coating surface coating of wire |
-
2018
- 2018-05-04 CN CN201820658928.2U patent/CN208322482U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108372373A (en) * | 2018-05-04 | 2018-08-07 | 杭州星冠机械科技有限公司 | A kind of welding wire high speed copper facing production technology and production line |
| CN108372373B (en) * | 2018-05-04 | 2023-12-08 | 杭州星冠机械科技有限公司 | Welding wire high-speed copper plating production process and production line |
| CN111957454A (en) * | 2020-08-27 | 2020-11-20 | 济南东方结晶器有限公司 | Nozzle for wire and method for coating surface coating of wire |
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