Background technique
The summary counter (also referred to as counting character wheel group 9) that rotor water gauge is used to measure according to it is placed in water or is not interposing at
In water, wet-type meter or dry-type meter are divided into.
1, the mode of wet-type meter driving summary counter are as follows:
The impeller-driven being set in water meter housing is set to the central gear on pallet, and central gear drives setting again
In in gearcase between lower clamp plate and upper clamp plate gear set (central gear be located at transmission head end and corresponding in gear set
0.0001m3The gear of measurement unit engages), the gear of the driven end in gear set is engaged with worm gear, and worm gear drives character wheel again
1m in group3The character wheel of measurement unit rotates a word, to realize that summary counter counts.
Advantage: due to being all between the low level counter wheel in impeller, central gear, gear set, worm gear and summary counter
Pass through direct geared engaged transmission energy, therefore, metering sensitivity with higher and precision.
Disadvantage: since above-mentioned component is directly to engage, sealing waterproof problem therebetween can not be solved thoroughly, in general, through one
After section time use, these components, which are substantially all, to be dipped in the water stretched upwards, in this way, when summary counter is with photoelectricity
Direct-reading circuit and when water can be sent to the water meter of distal end with digital signal, the waterproof construction of the photo-electronic directly reading circuit just becomes
It is considerably complicated, it is careless slightly, then it will lead to the effect that the photo-electronic directly reading circuit loses photoelectricity acquisition water data.
2, the mode of dry-type meter driving summary counter are as follows:
The impeller-driven central gear being set in water meter housing, central gear drive gear set again, gear set by with
The engagement of worm gear drives the low level counter wheel in summary counter again.
Impeller is sealed in watchcase inner cavity by lower tray, and central gear is placed on lower tray, gear set and cumulative meter
Number devices are placed between lower clamp plate and upper clamp plate on lower tray, and dial plate is set on upper clamp plate, impeller and central gear it
Between connected using the contactless mode of magnetic coupling, when the impeller is rotated, driving central gear rotation, the then tooth by successively engaging
Power is transferred to summary counter and counted by wheel group, worm gear.
Advantage: since central gear, gear set, worm gear and summary counter are arranged on lower tray, and lower tray
Be sealed in watchcase upper port, the water in watchcase inner cavity will not soak upwards it is unrestrained, therefore, the central gear being set on lower tray
The waterproof performance of equal components improves naturally, when summary counter is that can send out with photo-electronic directly reading circuit and with digital signal water
When sending to the water meter of distal end, the service life of photo-electronic directly reading circuit can be greatly improved.
Disadvantage: in general, water can make impeller generate higher rotation speed when flowing through water meter, due to impeller and central gear it
Between using the contactless kinetic energy transferring structure of magnetic coupling, then the power coupling spirit between the impeller and central gear of high-speed rotation
Sensitivity will be deteriorated.I.e. initial in impeller rotation, central gear makes the speed of its response coupling slower due to the resistance of itself;And
After impeller stops high speed rotation, central gear extends due to the time that the inertia of itself can make it stop rotating.In this way, will lead to
Impeller is asynchronous with the rotation of central gear, causes the circle number of each spinning different, so as to cause the meter of final summary counter
Count existing deviation.
Utility model content
The technical problem to be solved by the present invention is to provide a kind of accurate measurement, it is easily assembled and IP68 protection can be reached
The highly sensitive photoelectric direct reading remote transmission water meter of grade.
In order to solve the above-mentioned technical problem, the technical solution adopted in the utility model are as follows:
The highly sensitive photoelectric direct reading remote transmission water meter of the utility model, including watchcase, the impeller box being placed in watchcase inner cavity,
The signal acquisition circuit of pallet of the buckle closure in impeller box top port and acquisition the counted word of character wheel group, is arranged in impeller box
Impeller, the centre bore that the axis tooth of impeller shaft upper end passes through on pallet are engaged with the central gear being assemblied on pallet, centre tooth
Wheel drive is assemblied in the rotation of the gear set on pallet, it is characterised in that: in the glass cover up to water meter of the gear set
Between be equipped with module seal box, which, which is nested in watchcase to constitute with watchcase inner cavity, can prevent water therein to extravasation
The seal cavity of leakage, the gear set are packaged in the seal cavity;It is located at driven end and revolving speed in the gear set
Wet type lower gear less than wheel speed is made of lower wall tooth and the green end cylindricality magnet steel that is arranged on the lower wall crest top land, with
Be equipped with dry type gear in the module seal box of the wet type lower gear corresponding position, the dry type gear by upper disk tooth and
The dry end cylindricality magnet steel on this on disk bottom of the tooth face is arranged in constitute, the green end cylindricality magnet steel and dry end cylindricality magnet steel are with anisotropic magnetic
The rotation of pole relative mode coaxial synchronous;The upper disk tooth is engaged again with the worm gear being arranged in module seal box by the worm-gear driven
The low level being arranged in the character wheel group in module seal box counts character wheel rotation.
It is equipped in the module seal box and the bracket in it is installed with fast assembling disassembling structure, in the character wheel group, dry type
Gear and worm gear are arranged on the bracket.
The green end cylindricality magnet steel and dry end cylindricality magnet steel are by hollow sleeve and the annular being fixed in the hollow sleeve
Magnet steel is constituted, and the hollow sleeve and corresponding lower wall tooth or upper disk tooth are integrally formed.
The module seal box is made using transparent material acrylic through primary injection molding, is equipped in its bottom and is accommodated the tooth
Wheel group and inwardly upwardly recessed accommodating cavity, the top of accommodating cavity are tabular and the form that see-through plum blossom is taken turns, the plum blossom
Wheel is socketed in the top of the central gear wheel shaft.
It is equipped with upwardly recessed in the bottom of module seal box position corresponding with the green end cylindricality magnet steel and can make
The green end cylindricality magnet steel is embedded the wet side positioning chamber rotated freely.
On the module seal box inner bottom surface or the bracket position corresponding with the dry end cylindricality magnet steel be equipped with to
Under it is recessed and the dry end cylindricality magnet steel can be made to be embedded the dry side positioning chamber rotated freely.
On the inner bottom surface of the module seal box and the outer bottom of the bracket, be equipped with around the wet side positioning chamber and
The magnetic screen sleeve of dry side positioning chamber.
In buckle closure on the dial plate on module seal box top, equipped with showing 10 respectively3-10-3m3Seven orders of magnitude
Counting display window and a 0.0001m3The metering disk of the pointer rotational display formula of measurement unit, in the dry type gear
Top is nested with the pointer used for the metering disk.
The highly sensitive photoelectric direct reading remote transmission water meter of the utility model is that a kind of electromechanics is completely separated and has wet type and dry type
The photoelectric direct-reading water meter of water meter advantage, which overcome the metering sensitivities and precision problem when smaller flow;It solves mechanical
The engineer application of the electronic components such as the direct-reading and communication of water meter protects;Three counting direct-reading with number display after realization decimal point
Mode, real time measure and monitoring suitable for Internet of Things.
Module seal box in the utility model will be divided into the area wet area He Gan of seal isolation, impeller, center inside watchcase
Gears and gears group is placed in wet area, remain stable drive that wet-type meter has, transmission ratio is accurate, metering sensitivity is high and
The drive mechanism of the direct geared engagement of reliable operation, and remain the high advantage of waterproofing grade that dry-type meter has.It is logical
It, will be wet after the magnetic coupling transmission structure for having reduced revolving speed and being placed in the wet type lower gear in wet area with the dry type gear for being placed in dry area
The water flow dynamic energy in area is transferred to dry area, and stirs character wheel group by worm gear and count.The structure can effectively improve wet type lower gear with
Dry type gear rotates synchronously, to further increase the metering spirit of the water meter on the basis of ensuring that waterproofing grade reaches IP68
Sensitivity and counting precision.
Its is structure-integrated, and easy disassembly, maintenance, detection substantially increase production efficiency, reduce maintenance cost.
Detailed description of the invention
Fig. 1 is the water meter appearance schematic diagram of the utility model.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the sectional view along A-A of Fig. 2.
Fig. 4 is that Fig. 1 removes the schematic diagram after watchcase.
Fig. 5 is that Fig. 4 removes the schematic diagram after outer cover and module seal box.
Fig. 6 is that Fig. 5 removes the schematic diagram after dial plate.
Fig. 7 is the perspective view of the explosion of Fig. 1.
Appended drawing reference is as follows:
Plastic housing 1, stainless steel cage 11, sealing gland 12, glass cover 13, dial plate 14, display window 15, metering disk 16,
Pointer 17, watchcase 2, watchcase inner cavity 21, filtering screen 22, impeller box 23, impeller 24, wheel portion 241, axle portion 242, pallet 25, in
Heart hole 251, central gear 26, gear set 3, the first transmission gear 31, the second transmission gear 32, third transmission gear 33, wet type
Lower gear 4, lower wall tooth 41, green end cylindricality magnet steel 42, green end positioning column 43, wet side positioning chamber 44, wet side axle sleeve 45, hollow sleeve
5, annular magnetic steel 51, module seal box 6, bung hole 61, bucket wall 62, bucket bottom 63, chime 64, accommodating cavity 65, character wheel chamber 66, bracket
67, dry type gear 7, upper disk tooth 71, dry end cylindricality magnet steel 72, dry end positioning column 73, dry side positioning chamber 74, dry side axle sleeve 75,
Worm gear 8, snail transfer part 81, character wheel group 9, signal acquisition circuit 91, waterproof grommet or pad 100, magnetic screen sleeve 101, form
102, plum blossom takes turns 103, firmware position 104.
Specific embodiment
The highly sensitive photoelectric direct reading remote transmission water meter (hereinafter referred to as water meter) of the utility model is in wet type and dry-type meter
It is anti-to eliminate wet-type meter simultaneously for a kind of improvement with ingenious design that the advantages of combining the two on the basis of structure carries out
Water grade is low and the big defect of dry-type meter measurement error.
As shown in figs. 1-7, the water meter of the utility model is made of table body and internal component.
Table body is made of plastic housing 1, stainless steel cage 11, sealing gland 12, glass cover 13 and watchcase 2, outside plastics
Cover 1 is equipped with internal screw thread, is equipped on the cavity wall outer peripheral surface of watchcase 2 and is adapted to the external screw thread being screwed on the internal screw thread, outside plastics
Cover 1 is fixed on watchcase 2 by being screwed on, stainless steel cage 11, sealing gland 12 and glass cover 13 be sequentially placed into plastic housing 1 with
Between watchcase 2.
The impeller that internal component includes the filtering screen 22 for being placed in 21 bottom of watchcase inner cavity, is set in the filtering screen 22
Box 23, buckle closure the top of impeller box 23 and by pallet 25 that impeller 24 is located in impeller box 23, be set on pallet 25
Gear set 3, the module seal box 6 being set on gear set 3, the character wheel group 9 being set in module seal box 6, photosignal
Acquisition Circuit 91 and dial plate 14 and required several waterproof grommets or pad 100.
The main improvement of the utility model is: the structure of the module seal box 6 and itself and gear set 3, impeller
Connection structure between 24, is below described in detail it.
1, impeller 24
It for conventional structure, is made of wheel portion 241 and axle portion 242, wheel portion 241 is placed in impeller box 23,242 upper end of axle portion
The centre bore 251 that is upward through on pallet 25 of axis tooth be meshed with the disk tooth for the central gear 26 being arranged on pallet 25,
When the water in delivery pipe flowed through in watchcase 2 by the water inlet of water meter and impact impeller 24 rotation flowed out again by water outlet when, high speed
The kinetic energy of water flow accurately can be passed to central gear 26 by the impeller 24 of rotation.
Axis tooth of the central gear 26 by speed change with lower rotation speed by the upper end and first in the gear set 3
Transmission gear 31 engages.
2, gear set 3
1) gear set 3 is constituted
Gear set 3 is by first transmission gear 31, the second transmission gear 32, third transmission gear 33 and the 4th transmitting
Gear set 3 is at, the disk tooth engagement of the axis tooth of the first transmission gear 31 and the second transmission gear 32, the disk tooth of the second transmission gear 32
It is engaged with third transmission gear 33, third transmission gear 33 is engaged with the 4th transmission gear again, the 4th transmission gear and centre tooth
The transmission ratio of wheel 26 is less than 1.
2) wet type lower gear 4
Above-mentioned first is the gear of standard component to third transmission gear 33, and the 4th transmission gear is band magnetic material
The nonstandard gear of structure.Due to being in clearance fit between the centre bore 251 on pallet 25 and the axle portion 242 of impeller 24, normally
In use, the water in impeller box 23 can be stretched upwards to flooding gear set 3 on pallet 25, therefore, for the ease of to this reality
With novel elaboration, the 4th transmission gear is known as wet type lower gear 4 below, the wet type lower gear 4 is by lower wall tooth 41
It is constituted with the green end cylindricality magnet steel 42 being arranged on 41 top surface of lower wall tooth.
The green end cylindricality magnet steel 42 is made of hollow sleeve 5 and the annular magnetic steel 51 being fixed in the hollow sleeve 5, in
The green end positioning column 43 upwardly extended, the same height of the barrel of green end positioning column 43 and hollow sleeve 5 are additionally provided in empty set 5.
Be conducive to manufacture using the structure of hollow sleeve 5 and annular magnetic steel 51 and be easy and fast to assemble, annular magnetic steel 51 can pass through gluing
Or buckle structure is fixed in hollow sleeve 5.
The utility model is preferred, and the hollow sleeve 5 is shaped with corresponding lower wall tooth 41 by integrated through injection molding.
The directly engagement between gear is transmitted by the kinetic energy of impeller 24 to wet type lower gear 4 in above structure to transmit, therefore,
Its energy transmission high sensitivity and precisely, in addition, central gear 26, each gear is mutual in gear set 3 by rationally designing
Transmission ratio, when the corresponding kinetic energy of high-speed rotating impeller 24 can be transferred to wet type lower gear 4, with the relatively slow rotation of setting
Kinetic energy shows.
3, module seal box 6
1) seal cavity
Module seal box 6 is shaped by transparent material integrated through injection molding, preferably nonmagnetic acrylic material, and shape is upper end
The cylindricality bucket of opening, cylindricality bucket include bung hole 61, bucket wall 62 and bucket bottom 63, are completely embedded into the mode in watchcase 2 with bucket wall 62
It is assemblied on watchcase 2, bung hole 61 is equipped with the chime 64 of radially extension, is equipped with waterproof between 2 upper end of chime 64 and watchcase
Gasket.
Module seal box 6 is stretched upwards with one water that can be prevented in impeller box 23 of composition of watchcase inner cavity 21, is leaked outward
Seal cavity, the gear set 3 is encapsulated in the seal cavity.
2) accommodating cavity 65 and character wheel chamber 66
A further improvement is that the appearance of central gear 26 and gear set 3 can be accommodated in the setting of the bottom of module seal box 6
Chamber 65 is set, accommodating cavity 65 is recessed to the bucket of the module seal box 6, is looked down by the bung hole 61 of module seal box 6, the accommodating cavity
65 in the horizontal plane, occupies about the region of 1/3-1/2 in bucket, the non-accommodating opposite and complementary with the accommodating cavity 65 in bucket
It is used to install the 5th transmission gear, worm gear 8, equipped with several in 65 part of chamber (hereinafter referred to as character wheel chamber 66) with number display
Character wheel group 9 and the firmware position 104 for acquiring the accumulative digital electrooptical signal collection circuit 91 of the character wheel group 9.Using 65 He of accommodating cavity
The distributed architecture of character wheel chamber 66 can make full use of the space in the module seal box 6, improve the compactedness between component, avoid
Generate the defect for causing the volume of entire water meter to increase because adding the module seal box 6.
3) dry type gear 7
It for the ease of the elaboration to the utility model, while being echoed with 4 phase of wet type lower gear, the 5th transmission gear is known as
Dry type gear 7.
The position that dry type gear 7 is installed in module seal box 6 is corresponding with about 4 wet type lower gear, therebetween by module
Separate at the bucket bottom 63 of seal box 6.The dry type gear 7 is by upper disk tooth 71 and the dry end on this on 71 bottom surface of disk tooth is arranged in
Cylindricality magnet steel 72 is constituted.
The dry end cylindricality magnet steel 72 is also made of hollow sleeve 5 and the annular magnetic steel 51 being fixed in the hollow sleeve 5,
A dry end positioning column 73 extended downwardly, the same height of the barrel of dry end positioning column 73 and hollow sleeve 5 are equipped in hollow sleeve 5.
Be conducive to manufacture using the structure of hollow sleeve 5 and annular magnetic steel 51 and be easy and fast to assemble, annular magnetic steel 51 can pass through gluing
Or buckle structure is fixed in hollow sleeve 5.Equally, the utility model is preferred, the hollow sleeve 5 and corresponding upper disk tooth 71
It is shaped by integrated through injection molding.
The green end cylindricality magnet steel 42 is with dry end cylindricality magnet steel 72 with the rotation of opposite pole relative mode coaxial synchronous.Dry type
The axis tooth engagement of gear 7 and the worm gear 8, the snail transfer part 81 of worm gear 8 stir the low level in the character wheel group 9 again and count character wheel
It counts.
4) character wheel group 9
The character wheel group 9 of the utility model is preferably provided with seven digits, shows 10 respectively3-10-3m3The counting of seven orders of magnitude,
The low level counts character wheel and is shown 10-3m3(one thousandth ton) water.The experience sense that user can be improved in the figure place showing is (existing
Water meter in technology shows to be five-digit number with the counting character wheel of number display, and the low level counts character wheel and is shown 10-1m3
Measurement unit, 10-2m3-10-4m3Metering is then shown using 17 display panel of pointer, and 17 formula display panel of pointer is reading number
When, it is more difficult compared to being read for number display).
4, bracket 67
In order to facilitate manufacturing and assemble, the utility model is a further improvement is that character wheel chamber 66 in module seal box 6
One bracket 67 being fitted into fast assembling disassembling structure of middle setting, it is made by non-magnetic material, preferably grey or colour
ABS plastic (ABS plastic is the terpolymer being made of three kinds of acrylonitrile (A), butadiene (B), styrene (S) monomers).It will
Several firmware positions 104 being arranged in the module seal box 6 are transferred on the bracket 67, in this way to 6 note of module seal box
When modeling manufacture, 104 structure of firmware position in the character wheel chamber 66 of module seal box 6 can simplify, and can effectively reduce the complicated knot of manufacture
Die sinking expense needed for the module seal box 6 of structure, i.e., the module seal box 6 of labyrinth is divided into two can be separately manufactured
It and is the part of simple structure.When assembly, first by the dry type gear 7, worm gear 8, character wheel group 9 and electrooptical signal collection circuit
91 are mounted on the bracket 67 on corresponding firmware position 104, and then will be loaded with these components (component refers to tooth in dry type
Wheel 7, worm gear 8, character wheel group 9 and electrooptical signal collection circuit 91) 67 integral installation of bracket in module seal box 6, time saving province
Power is saved money.
5, positioning chamber (positioning chamber belongs to one of described firmware position 104).
In order to ensure wet type lower gear 4 and dry type gear 7 can coaxial synchronous rotate, the another improvement of the utility model
It is: in the bracket 67 (if do not set bracket 67, on 63 inner bottom surface of bucket bottom of module seal box 6) and module seal box 6
63 outer bottom of bucket bottom on dry side positioning chamber 74 and wet side positioning chamber 44 is respectively set.
1) dry side positioning chamber 74
For the cylindrical groove being set on 67 upper surface of bracket, which is downwardly concaved, in the cylindrical groove
The heart is equipped with the dry side axle sleeve 75 upwardly extended, and the dry end cylindricality magnet steel 72 on the dry type gear 7 is embedded in the cylindrical groove,
Dry end positioning column 73 on dry end cylindricality magnet steel 72 is inserted into the dry side axle sleeve 75.Hollow sleeve on dry end cylindricality magnet steel 72
Cylinder 5 and dry end positioning column 73 are clearance fit, the i.e. dry end between cylindrical groove inner wall and the inner wall of dry side axle sleeve 75 respectively
Cylindricality magnet steel 72 can be freely rotated in cylindrical groove.
2) wet side positioning chamber 44
For the cylindrical groove for being set to 6 bottom of module seal box, the cylindrical groove is upwardly recessed, in the cylindrical groove
The heart is equipped with the wet side axle sleeve 45 extended downwardly, and the green end cylindricality magnet steel 42 on the wet type lower gear 4 is embedded in the cylindrical groove,
Green end positioning column 43 on green end cylindricality magnet steel 42 is inserted into the wet side axle sleeve 45.Hollow sleeve on green end cylindricality magnet steel 42
Cylinder 5 and green end positioning column 43 are clearance fit, the i.e. green end between cylindrical groove inner wall and the inner wall of wet side axle sleeve 45 respectively
Cylindricality magnet steel 42 can be freely rotated in cylindrical groove.
Dry side positioning chamber 74 and 44 abutted surface of wet side positioning chamber are plane, are conducive to dry end cylindricality magnet steel 72 and green end column
The distance between shape magnet steel 42 reaches minimum, is conducive to magnetic coupling efficiency.
Dry end positioning column 73 and green end positioning column 43 are coaxially disposed.
Dry end positioning column 73 is inserted into the annular magnetic steel 51 that dry side axle sleeve 75 is conducive in dry end cylindricality magnet steel 72 and is centrally located,
Equally, the annular magnetic steel 51 that green end positioning column 43 is inserted into that wet side axle sleeve 45 is conducive in green end cylindricality magnet steel 42 is centrally located.
Above structure, which ensures, has coaxial and stable location structure between dry type gear 7 and wet type lower gear 4.
6, magnetic screen sleeve 101
Interference of the environmental magnetic field to dry end cylindricality magnet steel 72 and green end cylindricality magnet steel 42 in order to prevent, in module seal box 6
Bucket bottom 63 on a magnetic screen sleeve 101 is set, the magnetic screen sleeve 101 is fixed around the dry side positioning chamber 74 and wet side
Position chamber 44 is arranged, i.e., in the vertical direction of module seal box 6, magnetic screen sleeve 101 positions dry side positioning chamber 74 and wet side
Chamber 44 is wrapped up wherein by magnetic screen sleeve 101.
7, the form 102 of plum blossom wheel 103
Plum blossom wheel 103 is fixed in the top of the central gear 26, is used to show the state that impeller 24 rotates.Described
The top of accommodating cavity 65 is equipped with a transparent form 102, and plum blossom wheel 103 is placed in the lower section of form 102, i.e. plum blossom wheel 103
Be sealed in the seal cavity, can from top to bottom be observed through the form 102 plum blossom wheel 103 rotation status (note,
On dial plate 14 with corresponding position above and below the form be equipped with can by observed outside water meter the plum blossom take turns 103 states through-hole,
In attached drawing 4, which is also designated as form 102).The benefit of the structure is can to observe plum by the glass cover 13 of water meter
The state of floral whorl 103, but the waterproof performance that can avoid taking turns 103 destruction module seal boxes 6 for setting plum blossom is (in general, the prior art
In the plum blossom wheel 103 of water meter be placed in the top of dial plate 14).
8, metering disk 16
The setting of dial plate 14 of water meter (when not setting the bracket 67, is arranged in module seal box 6 on 67 top of bracket
Top), except being equipped with for being additionally provided with one in addition to showing the display window 15 of numerical digit corresponding with the character wheel group 9 on the dial plate 14
The metering disk 16 of a 17 rotational display of pointer, the metering disk 16 are 0.0001m3The display panel of measurement unit, wherein 17 sets of pointer
It sets on the top of dry type gear 7, the pointer 17 rotation is turned around, and the worm gear 8 engaged with dry type gear 7 is stirred in character wheel group 9
Low level counts character wheel and rotates a number of words (side of each character wheel is equipped with ten numbers of words, respectively 0-9).The characteristics of structure
It is that the multiple 17 formula display panels of pointer for being difficult to read continuous data of water meter in the prior art (are shown 10 respectively-2m3-10-4m3
Metering disk 16), be improved to only set the metering disk 16 of 17 formula of pointer, and other metering disk 16 switchs to number display
Character wheel.