CN208304306U - Side plate automatic assembling technique is equipped under a kind of heat exchanger of air condition - Google Patents
Side plate automatic assembling technique is equipped under a kind of heat exchanger of air condition Download PDFInfo
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- CN208304306U CN208304306U CN201820821852.0U CN201820821852U CN208304306U CN 208304306 U CN208304306 U CN 208304306U CN 201820821852 U CN201820821852 U CN 201820821852U CN 208304306 U CN208304306 U CN 208304306U
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- side plate
- pilot pin
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- splicing
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Abstract
Side plate automatic assembling technique is equipped under a kind of heat exchanger of air condition, it is characterized in that it includes: a punching machine splicing turntable (1), which is used to accept fin stacking (8) and is stacked by included splicing needle (17);One preliminary finish device (16), which is used to carry out preliminary finish to fin stacking (8), to guarantee the normal inserting of pilot pin (17);One left cantilever (7), the left cantilever (7) are used for the crawl and inserting of pilot pin (3), are equipped with pilot pin grasping mechanism (2) and pilot pin underthrust mechanism (5) thereon;One right cantilever (12), arrangement, crawl and placement on fin stacking of the right cantilever (12) for lower side plate (14).The utility model realizes the automatic location of lower side plate, automatic installation, further enhances the technical capability of production line, it is horizontal to promote production line automation.
Description
Technical field
The utility model relates to a kind of Automated assembly technology, especially a kind of air-conditioning heat exchanger wears the side plate before copper pipe
Mounting device, side plate automatic assembling technique is equipped under specifically a kind of heat exchanger of air condition.
Background technique
Currently, heat exchanger of air condition poling mostly uses greatly artificial fenestration's technique, not only low efficiency, but also a large amount of people of needs
Work seriously constrains the raising of production efficiency.For this purpose, people, which start reward examination, replaces artificial poling using automatic puncher, in
State's patent 2013101831099 is a kind of higher automatic tube-penetrating equipment of automatization level, in order to realize automatic tube-penetrating, the first step
It needs to be sent into poling equipment from the fin swept away on punching machine by replacement pilot pin.This fin collating unit can only meet
The fin for not needing to install lower side plate is arranged, and in most cases, need the side plate in the case where one end of fin installs L shape additional, copper
Pipe initially passes through lower side plate and is pierced by the subsequent tube expansion operation of progress from the fin stacking other side again.Lower side plate be heat exchanger of air condition with
The part that cabinet is fixedly connected, since heat exchanger of air condition is chronically at the state of the art of manual production, all manufacturing factories
Quotient is not carried out standardised series for the design of lower side plate, and structure type is multifarious, and geomery is varied, system
Manufacturing accuracy is low, during automatic assembling, or even connects and realizes that automatic putting is impossible to, this gives the automation of heat exchanger of air condition
Production causes extreme difficulties.Therefore, it is necessary to which designing a set of fin with side plate positioning arranges needle changing device, while must expire
Foot:
1, lower side plate is installed automatically synchronous during fin stacking arranges to carry out;
2, the position precision that lower side plate is installed automatically must satisfy going on smoothly for subsequent automatic tube-penetrating;
3, the automatic mounting process insertion fin stacking arranging process of lower side plate should not influence the productive temp of automatic assembly line.
Utility model content
The purpose of this utility model is not to be able to satisfy the automatic installation requirement of following plate for existing automation poling equipment
The problem of, it designs under a kind of heat exchanger of air condition for being able to achieve and lower side plate being located on fin stacking while installing pilot pin
Side plate automatic assembling apparatus.
The technical solution of the utility model is:
Side plate automatic assembling technique is equipped under a kind of heat exchanger of air condition, it is characterized in that it includes:
One punching machine splicing turntable 1, the punching machine splicing turntable are used to accept fin stacking 8 and by included splicing needles
17 are stacked into fin stacking (8);
One preliminary finish device 16, which is used to carry out preliminary finish to fin stacking 8, to guarantee pilot pin 17
Normal inserting, it includes being pre-positioned bar 6 and the lifting of driving pre-determined bit bar, flexible and revolution driving mechanism, and described is predetermined
Position bar 6 is formed by two, they are located at the two sides of splicing needle after stretching out, and is spliced into after rotating towards each other 90 degree and splicing needle
The equal circular hole of 17 quantity, splicing needle 17 by envelope in the circular hole, after two pre-determined bit bars respectively rotate backward 90 degree again,
Pre-determined bit bar 6 separates with splicing needle 17 and retracts to original position;
One left cantilever 7, the left cantilever 7 are used for the crawl and inserting of pilot pin 3, are equipped with pilot pin grasping mechanism 2 thereon
With pilot pin underthrust mechanism 5;
One right cantilever 12, arrangement, crawl and placement on fin stacking of the right cantilever 12 for lower side plate 14;It leads
It to include following board bracket 15 and the quick grabbing device 13 of lower side plate, L-shaped lower side plate 14 is arranged in the L on following board bracket 15
In shape card slot, quick grabbing device 13 once grabs required amount of lower side plate using magnetism and connects by being promoted, being translated, returned back to
17 top of material pin, then decline is inserted into splicing needle 17 in lower 14 hole of side plate, realizes lower positioning of the side plate on fin stacking.
Side plate automatic assembling apparatus further includes a rod 10 under the heat exchanger of air condition of the utility model, which can insert
The lower part for entering to load the positioning plate 9 of fin stacking 8 is held up and keeps 8 holding of fin stacking horizontal.
Following board bracket 15 in right cantilever 12 is mounted on right 12 side of cantilever, is equipped with vertical equity on right cantilever 13 and leads
Rail is equipped with a horizontal base on vertical equity guide rail, and swiveling head is equipped on horizontal base, and swiveling head can move guide rail along longitudinal direction
It is dynamic, vertical pillars are installed on swiveling head, vertical guide rail is installed in vertical pillars, the lower quick grabbing device 13 of side plate is mounted on
It can move up and down on the vertical guide rail and on vertical guide rail.
Two rows of electric permanent magnets 19 are installed, electric 19 energizing magnetic of permanent magnet is used on the lower quick grabbing device 13 of side plate
The side plate 14 under drawing.
The utility model has the beneficial effects that
The utility model keeps splicing needle first fixed by increasing a set of preliminary finish device on existing fin collating unit
Position, then lower side plate is inserted into splicing needle by magnetic attraction principle, then withdraw from preliminary finish device, pilot pin is inserted into following
In plate and fin hole, realizes the synchronous positioning of lower side plate with pilot pin, fin, lay a good foundation for next step automatic tube-penetrating, from
It fundamentally solves the automatic installation requirement of lower side plate, meets the requirement of big portion's air conditioner structure feature.
The utility model one of is skillfully constructed: it arranges and is provided with left cantilever 7 and right cantilever 12 in the rack 18 of locating module,
Be respectively arranged on left and right cantilever pilot pin grasping mechanism 2, pilot pin underthrust mechanism 5, fin stacking preliminary finish device 16 and under
Side plate holding support 15, lower side plate grasping mechanism 13, following plate conveying device 11, these devices and mechanism can respectively it is left,
On right cantilever complete lifting, translation, revolution etc. various movements, and can left and right coordinate, cooperation, dexterously realization fin stacking it is automatic
Also the automatic assembling of following lower side plate has been automatically performed while arrangement;
The utility model be skillfully constructed two: be that the pre-determined bit bar of preliminary finish device realizes the further fixed of splicing needle
Position, and can easily exit, solve the problems, such as movement interference.
The effective bottom of the utility model solves the problems, such as that lower side plate is unable to Automated assembly, improves the automation of production line
Level also increases substantially production efficiency and assembling quality, and a large amount of labour is solved from traditional artificial poling process
It has decided to be engaged in creative labor.A large amount of human costs can also be saved simultaneously, improve business efficiency.
Detailed description of the invention
Fig. 1 is the mechanical device transmission schematic diagram of the utility model.
Fig. 2 is the mechanical device schematic perspective view of the utility model.
Fig. 3 is device for pre-positioning structural schematic diagram of the invention.
Fig. 4 is quick grabbing device structural schematic diagram of the invention.
Specific embodiment
The utility model is further described with reference to the accompanying drawings and examples.
Embodiment one.
As shown in Figs 1-4.
Side plate automatic assembling technique device under a kind of heat exchanger of air condition, it specifically includes that punching machine splicing turntable 1, pre-
Collating unit 16, left cantilever 7 and right cantilever 12, as shown in Figure 1, wherein punching machine splicing turntable is for accepting fin stacking 8 simultaneously
It is stacked by included splicing needle 17, structure identical with existing production line can be used in it;Preliminary finish device 16 is used for
Preliminary finish is carried out to fin stacking 8, to guarantee the normal inserting of pilot pin 17, the preliminary finish device 16 is mountable in existing use
It is grabbed in pilot pin, on the left cantilever of inserting, and the movement with left and right up and down can be made on left cantilever 7, it includes pre-determined bit bar 6
(cylinder driving can be used in driving mechanism, mainly drives predetermined with the lifting of driving pre-determined bit bar, flexible and revolution driving mechanism
The telescopic cylinder that position bar 6 is moved forward and backward, drive the 90 degree of overturnings of work of pre-determined bit bar determines angle rotary cylinder, and the prior art can be used
Self design), the pre-determined bit bar 6 is formed by two, they are located at the two sides of splicing needle after stretching out, opposite
The circular hole equal with 17 quantity of splicing needle is spliced into after 90 degree of rotation, for splicing needle 17 by envelope in the circular hole, two pre-
After locating rod 6 respectively rotates backward 90 degree again, pre-determined bit bar 6 separates with splicing needle 17 and retracts to original position;Left cantilever 7 is mainly used for
The crawl and inserting of pilot pin 3 are equipped with pilot pin grasping mechanism 2 and pilot pin underthrust mechanism 5 thereon;Pilot pin grasping mechanism
2 and pilot pin underthrust mechanism 5 can be used and take syringe needle with identical structure on existing poling production line, including magnetic force, magnetic force takes
Syringe needle can in left cantilever upper rotary, move left and right, inserting mechanism energy band move grasping mechanism 2 push together, as shown in Figure 2.The right side is outstanding
Arrangement, crawl and placement on fin stacking of the arm 12 for lower side plate 14;It mainly includes following board bracket 15 and following
The quick grabbing device 13 of plate, lower side plate quick grabbing device 13(such as Fig. 4) on two rows of electric permanent magnets 19, electric permanent magnet 19 are installed
Energizing magnetic, for drawing lower side plate 14.L-shaped lower side plate 14 is arranged in the L shape card slot on following board bracket 15, fastly
Fast grabbing device 13 is once firmly grasped required amount of lower side plate process using magnetism and is promoted, translated, returning back to 17 top of splicing needle,
Then it descends the following plate 14 of general who has surrendered to be inserted into splicing needle 17, realizes lower positioning of the side plate on fin stacking.Under in right cantilever 12
Side plate bracket 15 is mounted on transversely and horizontally guide rail, and being transversely and horizontally equipped on guide rail can lead along the vertical equity of its transverse shifting
Rail is equipped with a horizontal base on vertical equity guide rail, and swiveling head is equipped on horizontal base, and swiveling head can move guide rail along longitudinal direction
It is dynamic, longitudinal column is installed on swiveling head, vertical guide rail is installed on longitudinal column, the lower quick grabbing device 13 of side plate is mounted on
It can move up and down on the vertical guide rail and on vertical guide rail.In addition, side plate under the heat exchanger of air condition of the utility model
Automatic assembling apparatus further includes a rod 10, and the lower part which can be inserted into the positioning plate 9 of loading fin stacking 8 is held up
And keep 8 holding of fin stacking horizontal.
Embodiment two.
A kind of side plate automatic assembling technique method under heat exchanger of air condition, it is characterized in that it the following steps are included:
1., punching machine splicing turntable 1 screws out the fin stacking 8 of stacking;
2., fin stacking 8 chooses in a pair and rises to its upper surface under arm 10 acts on and be pre-positioned the contour position of bar 6;
3., preliminary finish device 16 is moved to forward at 8 first row splicing needle of fin stacking along left cantilever 7;
4., pre-determined bit bar 6 stretch out and be located at the two of one group of splicing needle under 16 driving mechanism function of preliminary finish device
Side, is spliced into the circular hole equal with 17 quantity of splicing needle after rotating towards each other 90 degree, and splicing needle 17 is embedded in the circle respectively
Kong Zhong is completed to 8 preliminary finish of fin stacking;
5., the lower side plate of series be neatly placed on the bracket 15 in right cantilever 12, quick grabbing device 13 will series it is following
Plate 14 grabs, and quickly completes promotion, revolution 180 degree, movement, lowering action, and side plate under series is accurately suspended in fin heap
Above pile, distinguish splicing needle under insertion sequence in side plate corresponding aperture;
6., pilot pin grasping mechanism 2 grab pilot pin 3, boosted, backswing, translation, lowering action, by one group of pilot pin 3
It is inserted into and is suspended under series in the corresponding aperture of side plate 14 and fin stacking 8;
7., two pre-determined bit bars 6(such as Fig. 3) respectively rotate backward 90 degree after, separated with splicing needle 17 and retract to original position;
8., quickly under grabbing device 13 and the successive slow release series of pilot pin grasping mechanism 2 after side plate 14 and pilot pin 3
It keeps in the center respectively.
The course of work of the utility model is:
1, stamped formation fin stacking enters arrangement positioning process, arrangement locating module (i.e. this reality of the utility model
With side plate automatic assembling apparatus under novel heat exchanger of air condition, hereinafter referred to as arrangement locating module), a pair of of extension of rod 10 will
Positioning plate 9 and fin stacking 8 hold up a little and keep horizontal;
2, the pre-determined bit that a pair in the preliminary finish device 16 below the left cantilever 7 of locating module has series semi hole is arranged
Bar 6 is synchronous to be stretched out, and is pre-positioned the height of bar 6 close to 8 upper surface of fin stacking, and be in one group of fin stacking, 17 liang of splicing needle
Side, when being pre-positioned 90 degree of 6 opposite synchronous rotary of bar, the semicircle orifice of pre-determined bit 6 side of bar is combined into the complete location hole of series, each splicing
Needle 17 is entered in location hole by pincers, and pilot pin marshalling completes the edit to fin stacking 8.
3, it arranges and is provided with the bracket 15 for being exclusively used in following board placing on the outside of the right cantilever 12 of locating module, the lower side plate 14 of series
According to its corresponding position on fin stacking 8, distance, sequentially accurately it is arranged on bracket 15.
4, it arranges on the right cantilever 12 of locating module and is provided with the quick grabbing device 13 of side plate 14 under series, the device is to series
For lower side plate 14 disposably after crawl, the actions such as completion goes up and down, translates, turning about the Z axis are steady and quasi- by side plate 14 under series
It really is suspended in 8 top of fin stacking, and is inserted into splicing needle 17 in lower 14 hole of side plate.
5, it arranges to have a set of pilot pin grabbing device 2 same as the prior art on the left cantilever 7 of locating module and insert and position
Needle device 5, the device successively lift two rows of pilot pin 3(Fig. 1 from tooling return trajectory 4), by lifting, translation, about the z axis turn
It is dynamic to wait actions, make hole and the corresponding series of apertures of fin stacking 8 of the lower side plate 14 of pilot pin alignment series, by pilot pin underthrust
After certain depth, inserts positioning needle device 5 and keep this state motionless.
6, synchronous after a pair of of 90 degree of 6 reversed turning of bar of pre-determined bit of preliminary finish device 16;The lower side plate 14 of series is grabbed
It takes device 13 to continue to drop to side plate 14 under series to contact with fin stacking 8;It inserts positioning needle device 5 and is slowly drop down to terminal;Under
The quick grabbing device 13 of side plate and slotting positioning needle device 5 decontrol side plate 14 and positioning needle device 3 under series simultaneously and return to original position.
After placing side plate 14 under series and positioning needle device 3, fin, which arranges positioning process, to be terminated, and fin stacking 8 is held in the palm
It rises, leaves material receiving, be transported to poling station, the lower side plate of series 14, fin are assembled together by insertion U-shaped copper pipe.
The parts not involved in the utility model is the same as those in the prior art or can be realized by using the prior art.
Claims (4)
1. side plate automatic assembling technique is equipped under a kind of heat exchanger of air condition, it is characterized in that it includes:
One punching machine splicing turntable (1), the punching machine splicing turntable pass through included splicing needle (17) for accepting fin,
It is stacked into fin stacking (8);
One preliminary finish device (16), which is used to carry out preliminary finish to fin stacking (8), to guarantee pilot pin
(3) normal inserting, it includes pre-determined bit bar (6) and driving is pre-positioned bar lifting, flexible and revolution driving mechanism, described
Pre-determined bit bar (6) is formed by two, they are located at the two sides of splicing needle after stretching out, be spliced into after rotating towards each other 90 degree with
The equal circular hole of splicing needle (17) quantity, splicing needle (17) are placed in the circular hole;Each reversed turn again of two pre-determined bit bars
After 90 degree dynamic, separated with splicing needle (17) and retract to original position;
One left cantilever (7), the left cantilever (7) are used for the crawl and inserting of pilot pin (3), are equipped with pilot pin grasping mechanism thereon
(2) and pilot pin underthrust mechanism (5);
One right cantilever (12), arrangement, crawl and placement on fin stacking of the right cantilever (12) for lower side plate (14);It
It mainly include following board bracket (15) and the lower quick grabbing device of side plate (13), L-shaped series lower side plate (14) is arranged in below
In L shape card slot on board bracket (15), quick grabbing device (13) once firmly grasps required amount of lower side plate using magnetic, passes through
It promoted, translated, returned back to above splicing needle (17), then descended in the following plate of general who has surrendered (14) insertion splicing needle (17), realizing series
Positioning of the lower side plate (14) on fin stacking (8).
2. side plate automatic assembling technique is equipped under heat exchanger of air condition according to claim 1, it is characterized in that it further includes
One rod (10), the lower part which can be inserted into the positioning plate (9) of loading fin stacking (8) are held up and make fin heap
Pile (8) keeps horizontal.
3. side plate automatic assembling technique is equipped under heat exchanger of air condition according to claim 1, it is characterized in that right cantilever
(12) the following board bracket (15) in is mounted on right cantilever (12) side, is equipped with vertical equity guide rail on right cantilever (12), indulges
One horizontal base is installed on horizontal guide rail, swiveling head is installed on horizontal base, swiveling head can be moved guide rail along longitudinal direction, be returned
Vertical pillars are installed in rotary head, vertical guide rail is installed in vertical pillars, the lower quick grabbing device of side plate (13) is mounted on institute
It can move up and down on the vertical guide rail stated and on vertical guide rail.
4. side plate automatic assembling technique is equipped under heat exchanger of air condition according to claim 1, it is characterized in that lower side plate is fast
Two rows of electric permanent magnets (19) are installed, electric permanent magnet (19) energizing magnetic is following for drawing on fast grabbing device (13)
Plate (14).
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108544203A (en) * | 2018-05-30 | 2018-09-18 | 南京国佑智能化***有限公司 | Side plate automatic assembling technique equipment and its method under a kind of heat exchanger of air condition |
CN111250945A (en) * | 2019-11-07 | 2020-06-09 | 珠海格力电器股份有限公司 | Automatic assembling device for side plate of air conditioner condenser |
CN112264780A (en) * | 2020-11-06 | 2021-01-26 | 苏州创智汇峰信息科技有限公司 | Intelligent continuous assembly blanking device |
-
2018
- 2018-05-30 CN CN201820821852.0U patent/CN208304306U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108544203A (en) * | 2018-05-30 | 2018-09-18 | 南京国佑智能化***有限公司 | Side plate automatic assembling technique equipment and its method under a kind of heat exchanger of air condition |
CN111250945A (en) * | 2019-11-07 | 2020-06-09 | 珠海格力电器股份有限公司 | Automatic assembling device for side plate of air conditioner condenser |
CN111250945B (en) * | 2019-11-07 | 2021-05-14 | 珠海格力电器股份有限公司 | Automatic assembling device for side plate of air conditioner condenser |
CN112264780A (en) * | 2020-11-06 | 2021-01-26 | 苏州创智汇峰信息科技有限公司 | Intelligent continuous assembly blanking device |
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