CN208250520U - High-efficiency and energy-saving type chenille yarn machine - Google Patents

High-efficiency and energy-saving type chenille yarn machine Download PDF

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CN208250520U
CN208250520U CN201820594557.6U CN201820594557U CN208250520U CN 208250520 U CN208250520 U CN 208250520U CN 201820594557 U CN201820594557 U CN 201820594557U CN 208250520 U CN208250520 U CN 208250520U
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energy
electric machine
saving
saving electric
motor
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单圣
王梅
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Abstract

The utility model discloses a kind of high-efficiency and energy-saving type chenille yarn machine, comprising: rack, swiveling head part, roller output par, c and rewinding part, roller output par, c include: left delivery roller, right delivery roller and cutter device;Swiveling head part, roller output par, c, rewinding part in the utility model pass through independent energy-saving electric machine respectively and directly drive, reduce the belt transmission of traditional chenille yarn machine, the energy loss due to belt transmission can be effectively reduced, it can effectively realize energy saving purpose, than the energy consumption that traditional equipment can save 70% or more, and belt transmission is eliminated, it being capable of noise reduction 50%;Swiveling head part in the utility model is replaced using hollow shaft motor, the hollow setting of the output shaft of hollow shaft motor, and it is provided with knitting wool entrance and knitting wool outlet, the twisting of knitting wool is realized by the rotation of hollow shaft, it is more energy saving by actuator driving than traditional.

Description

High-efficiency and energy-saving type chenille yarn machine
Technical field
The utility model relates to chenille yarn machine technical field, more particularly to a kind of high-efficiency and energy-saving type avenges Buddhist nun That yarn machine.
Background technique
Neil also known as rope suede is avenged, is a kind of novel fancy yarn, it is to do core wire with two strands, by twisting camlet It is clipped in the middle and spins, product mainly has slip cover, bedcover, bed blanket, platform blanket etc..Chenille spinning machine is production Chenille Yarns The novel spinning equipment of line., chenille yarn villus is fluffy, plentiful, and it is soft, it is bright in luster.It is now widely used for house With decorative fabric, automobile decoration fabric and garment material.
Since chenille yarn has above-mentioned feature, thus now chenille yarn in life using very general Time, but due to its manufacture craft demand, chenille yarn machine it is generally existing at present be the high problem of energy consumption, high energy consumption increases The cost of chenille yarn machine, improves the price of product;Chenille yarn machine in the prior art has the following problems:
1, the driving device of traditional chenille yarn machine uses old-fashioned asynchronous machine, and fever is big, energy consumption is high, noise is big;
2, multiple work stations in traditional chenille yarn machine are driven by unified driving device, in transmission In the process since transmission parts are excessive, the friction, the electric energy of resistance consumption between transmission parts are big, cause the energy of chenille yarn machine It consumes higher;
3, the driving member in traditional chenille yarn machine between multiple stations generally uses belt, and that there are frictional force is big for belt Lead to the problems such as energy consumption is high, and belt life is short, so that the belt replacing of chenille yarn machine is frequent, and the energy consumed is big;
4, the Travellers of traditional chenille yarn machine is to be moved up and down by driving device, and be set on Travellers Twizzle be to be rotated around Travellers, the sliding friction between twizzle and Travellers, the resistance for needing to overcome between the two is big, Cause energy consumption larger;
5, the cutter of traditional its roller output par, c of chenille yarn machine are all the intelligence by manually adjusting position Type is poor, and if cannot adjust blade edge position in time in breaks down, it fails for product made of causing, not up to standard, wave Take production material, causes damages;
6, traditional its spindle of chenille yarn machine is also by belt transmission driving, and energy loss is big, and assemble, Replacement is inconvenient;
The above problem existing for chenille spinning machine for the existing country not yet proposes effective solution side at present Case.
Utility model content
In view of this, the present invention provides a kind of high-efficiency and energy-saving type chenille yarn machines.
To achieve the goals above, the utility model adopts the following technical solution: high-efficiency and energy-saving type chenille yarn machine, packet It includes: rack, the swiveling head part being set in rack, the roller output par, c for being set to swiveling head beneath portions and being set to Rewinding part below roller output par, c, wherein roller output par, c includes: left delivery roller and right delivery roller, and a left side is defeated Cutter device is provided between roller and right delivery roller out;Swiveling head part, roller output par, c and the rewinding part point Operation is not directly driven by independent energy-saving electric machine;The rewinding part includes: Travellers and roll, Travellers and around Spool passes through independent energy-saving electric machine driving operation respectively;Travellers is moved up and down by the first energy saving motor driven, Travellers Center at rolling bearing is installed, twizzle is installed on rolling bearing inner ring, moves with the rotation of inner ring;The coiling Axis is installed on the output shaft of the second energy-saving electric machine, and roll passes through the middle vacancy of rolling bearing, coiling shaft end fast assembling-disassembling In the output shaft of the second energy-saving electric machine;The swiveling head part is hollow shaft motor, and the fuselage of hollow shaft motor is installed on machine On frame, fuselage is provided with hollow shaft, hollow shaft upper end is provided with knitting wool entrance, end is provided with knitting wool outlet, passes through The knitting wool passed through in hollow shaft is twisted in hollow shaft rotation;The energy-saving electric machine, the first energy-saving electric machine, the second energy-saving electric machine and The equal adjustable speed of hollow shaft motor.
In further technical solution, the rack is provided with top plate, and hollow shaft motor is installed on top plate, is located at roller The top of output par, c;Hollow shaft runs through top plate, and knitting wool exports feeding roller output par, c through the knitting wool of hollow shaft end.
In further technical solution, the cutter device includes: knife bar, tool apron, blade and actuator, actuator peace Loaded in rack, tool apron is installed on one end of knife bar, and the knife bar other end connects actuator, is driven and is moved linearly by actuator; Correspond to tool apron in rack and be provided with gas nozzle, gas nozzle connects blowning installation;
In further technical solution, the actuator is motor.
In further technical solution, the cutter device is installed in a support plate of rack, and support plate is equipped with Line slide rail;Actuator is screw motor, and the output shaft of screw motor passes through sliding block and is threadedly coupled with sliding block, and sliding block installs bottom It is installed on line slide rail, sliding block is fixedly connected with knife bar, is moved by screw motor output shaft rotate driving sliding block along rectilinear orbit It is dynamic, realize the straight line linear movement of knife bar.
In further technical solution, the gas nozzle is connected to blowning installation by pipeline, and blowning installation is connected with electricity Magnet valve and controller control gassing time by solenoid valve and controller.
In further technical solution, the supporting plate for the installation of rewinding part, the second energy conservation are provided in the rack Motor is installed on supporting plate, and the output shaft of the second energy-saving electric machine is arranged vertically upwards, and roll is socketed or is connected in the second energy conservation The output shaft of motor is driven by it and is operated.
In further technical solution, the output end of second energy-saving electric machine is provided with engagement plate, sets on engagement plate It is equipped with mounting groove, card convex is provided in mounting groove, coiling shaft end is provided with and the matched bottom plate of mounting groove size, bottom plate bottom surface It is provided with card slot, enables roll stabilization be installed in the mounting groove of output shaft by card convex and card slot cooperation, passes through the second energy conservation Motor drives roll rotation.
In further technical solution, sensor, sensor control device broken yarn self-stop are provided in the rack.
In further technical solution, it is provided with a guy hook above the Travellers, guy hook is located at roll Surface, yarn pass through guy hook and penetrate in twizzle, and guy hook position is provided with first sensor group, the first sensing Device group has detected whether that guide penetrates in guy hook;Swiveling head part corresponds to knitting wool entrance top and is provided with second sensor Group, second sensor group have detected whether that knitting wool penetrates knitting wool entrance.
In further technical solution, the first sensor group and second sensor group are as follows: RF transmitter and Infrared receiver, RF transmitter and infrared receiver are all connected to a control system, first sensor group and second Sensor group sends signal control device powers down when detecting no yarn.
In further technical solution, the energy-saving electric machine, the first energy-saving electric machine, the second energy-saving electric machine, hollow shaft electricity Machine includes brshless DC motor, brushed DC motor, stepper motor, servo motor or micromotor.
In further technical solution, the control system connects energy-saving electric machine, the first energy-saving electric machine, the second electricity-saving Machine, hollow shaft motor adjust revolving speed by control system.
It can be seen via above technical scheme that compared with prior art, the utility model has the advantage that
1, the swiveling head part in the utility model, roller output par, c, rewinding part pass through independent electricity-saving respectively Machine directly drives, and reduces the belt transmission of traditional chenille yarn machine, can effectively reduce the energy damage due to belt transmission Consumption, can effectively realize energy saving purpose, than the energy consumption that traditional equipment can save 70% or more, and eliminate belt biography It is dynamic, it being capable of noise reduction 50%;
2, the swiveling head part in the utility model is replaced using hollow shaft motor, and the output shaft of hollow shaft motor is hollow to be set It sets, and is provided with knitting wool entrance and knitting wool outlet, the twisting of knitting wool is realized by the rotation of hollow shaft, passes through drive than traditional Moving part driving is more energy saving;
3, the hollow shaft motor in the utility model adjusts revolving speed by control system, passes through the fast of hollow shaft velocity of rotation Slowly, to adjust the grammes per square metre of yarn;
4, the cutter device of the utility model middle roller output par, c is automatically moved by actuator driving, Neng Goutong It crosses control system control and automatically moves Y distance in the interval X time, replace traditional artificial movement by automatically moving, reduce Hand labor improves production efficiency, also can effectively avoid the quality problems occurred due to edge wear;
5, correspond to blade position in the utility model and be provided with blowning installation, blown away by blowning installation since blade is cut The dust and impurities cut and generated can be avoided effectively being mixed into dust and impurities in chenille yarn, ensure that chenille yarn Quality;
6, rolling bearing is provided in the utility model on Travellers, twizzle is fixed on the inner ring of rolling bearing, passes through The inner ring rotation and then drive twizzle rotation of the torsion driving rolling bearing of yarn transmitting, traditional sliding friction is replaced by Rolling friction effectively reduces friction and resistance, reaches energy saving purpose, and can reduce by 80% energy damage than traditional structure Consumption;Furthermore in full yarn since friction drives inner ring rotation between yarn and the inner ring of rolling bearing, when being effectively prevented full yarn Yarn is worn, and guarantees the quality of production, material of avoiding waste;
7, Travellers is to directly drive to move up and down by energy-saving electric machine in the utility model, eliminates traditional chain Transmission and belt transmission, can efficiently reduce resistance, reach energy saving purpose;
8, roll is directly socketed or is connected on the output shaft of the second energy-saving electric machine in the utility model, first can It realizes direct-drive, reduces the energy loss that driving member is used and generated, second can be convenient for the quick-replaceable of roll;
9, be provided with sensor in the utility model, by sensor sensing with the presence or absence of yarn or whether broken yarn, pass through Sensor transmits signal to control system, can be realized broken yarn self-stop, achievees the purpose that energy conservation, material-saving;
10, independently can may be used by the speed of service of control system energy-saving adjusting motor, each motor in the utility model It adjusts, improves whole work efficiency;
11, the utility model is controlled after improving by each independent energy-saving electric machine, passes through one instead of traditional A multiple station controls of motor control, eliminate the driving motor for being located at rack rear in traditional structure, can reduce 20% Occupied area is reduced in space.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only It is the embodiments of the present invention, for those of ordinary skill in the art, without creative efforts, also Other attached drawings can be obtained according to the attached drawing of offer.
Fig. 1 is the positive structure diagram of utility model;
Fig. 2 is the side structure schematic view of the utility model;
Fig. 3 is the schematic diagram of the section structure of swiveling head part in the utility model;
Fig. 4 is the structural schematic diagram of the utility model middle roller output par, c;
Fig. 5 is the hungry stock schematic diagram of cutter device in the utility model;
Fig. 6 is the structural schematic diagram of Travellers in the utility model;
Fig. 7 is the structural schematic diagram of rewinding part in the utility model;
Fig. 8 is the structural schematic diagram of driving box in the utility model;
Fig. 9 is the schematic diagram of control system in the utility model.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work Every other embodiment obtained, fall within the protection scope of the utility model.
High-efficiency and energy-saving type chenille yarn machine, as depicted in figs. 1 and 2, comprising: rack 1, the revolution being installed in rack 1 Head point 2, roller output par, c 3 and rewinding part 4, above-mentioned various pieces are from top to bottom distributed.
As shown in figure 3, being provided with top plate 11 at the top of rack 1, for installing swiveling head part 2, swiveling head part 2 is hollow The main body 21 of spindle motor, hollow shaft motor is installed on top plate 11, and hollow shaft 22 passes through top plate 11 and extends downwardly, and in hollow The upper end of axis 22 is provided with knitting wool entrance, and end is provided with knitting wool outlet;Knitting wool on raw yarn creel 9 is fed from knitting wool entrance, And feed to enter roller output par, c 3 from knitting wool outlet, when preparing chenille yarn, the rotation of 22 high-speed rotation of hollow shaft and band Move knitting wool high speed rotation twisting therein.This structure of swiveling head part 2 is improved, and friction can be more effectively reduced, and saves energy Consumption.Here hollow shaft motor can be hollow shaft direct current generator, brshless DC motor, brushed DC motor, stepper motor, servo electricity Any one in machine or micromotor.
Hollow shaft motor is adjusted the speed by control system, and control system adjusts hollow shaft 22 by control circuit and rotates Speed, and the speed that hollow shaft 22 rotates can influence the grammes per square metre of yarn;When 22 high-speed rotation of hollow shaft, yarn grammes per square metre is low, After hollow shaft 22 reduces, yarn grammes per square metre increases, and so can satisfy different production requirements.
As shown in Figure 4,5, roller output par, c 3 include: mounting plate 30, the left delivery roller 31 being set on mounting plate, Right delivery roller 32 and cutter device 34, cutter device 34 is between left delivery roller 31 and right delivery roller 32, and left and right Delivery roller is driven by driving box 4;And cutter device 34 is then driven by actuator.
Cutter device 34 includes: knife bar 341, tool apron 342, blade 343 and actuator 344, and actuator 344 is installed on machine On the mounting plate 12 of frame 1, actuator 344 is screw motor.Screw motor is installed on mounting plate 12, along screw motor output shaft Direction be provided with line slide rail 121, be provided with sliding block 122 on line slide rail 121, the output shaft of screw motor passes through sliding block 122 and screw drive sliding block 122 moved along line slide rail 121;The beginning of knife bar 341 is equipped with the tool apron 342, and end is fixed It is connected to sliding block 122, drives knife bar 341 mobile when sliding block 122 is mobile, realizes the adjustment of 343 position of blade.And actuator 344 are connect with control system, control 344 timing operation of actuator by control system, cutter device 34 is exported in roller Effect in part 3 be for cut twisting after knitting wool, and cutting when blade 343 be using a certain cut point on blade What A was cut, and after running for a period of time, the cut point A on blade may have been damaged or not sharp, will affect suede The processing quality of line, therefore after running for a period of time, needs to be adjusted 343 position of blade, moved it is certain away from From, to be cut in subsequent processing with the cut point B on blade after mobile, it is such to run, after blade 343 is scrapped Replacement.And the rotational travel of screw motor output shaft is converted to the shift motion of blade 343, controls screw rod horse by control system Up to Y circle is being rotated every the X time, so that blade 343 is mobile.Cutter device 34 is automatically moved instead of traditional artificial movement Blade can reduce hand labor, and improve production efficiency;Furthermore automatically move can guarantee blade setting time from Row adjustment position, guarantees the processing quality of knitting wool.
In addition, the position in rack 1 corresponding to tool apron 342 is provided with gas nozzle 5, gas nozzle 5 passes through tracheae 51 and dress of blowing Set connection, in the schematic diagram of the present embodiment, blowning installation is simultaneously not drawn into, but blowning installation be in the prior art often in technology Square section, therefore the specific structure of blowning installation is not illustrated.And the setting of gas nozzle 5 is incited somebody to action to be supplied by blowning installation Dust, the impurity of generation when being cut by blade 343 are blown away, in order to avoid dust, impurity are mixed in yarn, influence the matter of yarn Amount.
As shown in fig. 6-7, the rewinding part 4 includes: Travellers 41 and roll 42, Travellers 41 and roll 42 pass through the driving operation of independent energy-saving electric machine respectively.
It is provided with supporting plate 13 in the rack 1, the second energy-saving electric machine 6 is installed on supporting plate 13, the second energy-saving electric machine 6 Output shaft is set up, and roll 42 rapidly can be socketed or be plugged on the output shaft of the second energy-saving electric machine 6.
And in order to guarantee concentricity and prevent the shaking in high-speed rotation of roll 42, in the defeated of the second energy-saving electric machine 6 Shaft end has been provided with engagement plate 61 out, and mounting groove 62 is provided on engagement plate 61, card convex 63, coiling are provided in mounting groove 62 Axis 42 be it is cylindric, the lower end of roll 42 is provided with a bottom plate 421, and the size of bottom plate 421 is identical as 62 size of mounting groove, And 421 bottom surface of bottom plate is provided with card slot 422, roll 42, which is installed on mounting groove 62, to be made, and the cooperation of card convex 63 and card slot 422 is passed through And stablize assembly.
Other than above-mentioned connection type, sleeve, roll can also be provided on the output shaft of the second energy-saving electric machine 6 42 end is inserted directly into sleeve, makes the synchronous rotation therewith of roll 42 by frictional force;In addition, roll 42 can also be with Other shortcuts are rapidly clamped and are socketed or are inserted on the output shaft 61 of the second energy-saving electric machine 6.It can be in roll Quick-replaceable 42 after yarn coiling on 42.
It is also equipped with the first energy-saving electric machine 7 on supporting plate 13, has been provided with connecting plate on the output shaft 71 of the first energy-saving electric machine 7 14,14 both ends of connecting plate are arranged on guide rod, and guide rod is set in rack 1, and the auxiliary connection board 14 of the effect of guide rod is straight Line moves up and down.And patchboard 41 is mounted on connecting plate 14, is moved up and down with connecting plate 14, patchboard 41 has this Body, ontology is roughly annular, has interconnecting piece, and interconnecting piece is connected to connecting plate 14, rolling bearing is equipped at body central 411, the annular inner edge of ontology 41 is fixed in the outer ring of rolling bearing 411, and the inner ring of rolling bearing 411 is around can be automatic.Roll 42 pass through the middle vacancy of rolling bearing 411.And a twizzle 412 is installed on the inner ring of rolling bearing 42, specifically in inner ring On be provided with perforation, twizzle 412 is hung in perforation, and twizzle 412 follows the inner ring of rolling bearing 42 to rotate.
It penetrates on twizzle 412 and is set around after the processing of roller output par, c 3 by the yarn that cutter device 34 is cut Roll 42, yarn generate a torsion to twizzle 412, and torsion is transferred to the inner ring of rolling bearing 411, makes inner ring rotation, Twizzle 412 follows rotation;Such design is directly arranged on ontology relative to traditional twizzle 412, needs to overcome guide Resistance between hook 412 and ontology is just able to rotate, and between twizzle 412 and ontology is sliding friction, and frictional resistance is big, is disappeared Energy consumption is big, and sliding friction is changed to rolling friction in the utility model, and inner ring directly overcomes force of rolling friction automatic traction Twizzle 412 rotates, and can be effectively reduced friction, energy consumption is reduced, compared to the energy consumption that traditional structure can reduce 80%.
Furthermore yarn after the completion of on roll 42 around yarn, when cannot roll 42 be replaced in time, on roll 42 Can be inconsistent in ball bearing 411, and the positive high-speed cruising at this time of roll 42, due to rubbing for yarn and 411 inner ring of ball bearing Power is wiped, will drive the inner ring high-speed rotation of ball bearing 411, and in traditional technology, since patchboard is fixed, roll Yarn when roll remains in operation after completely, thread wear will be caused to produce by yarn in the inward flange phase mutual friction of patchboard Product damage wastes material, and yarn directly drives the inner ring of ball bearing 411 to rotate after improving, and can prevent thread wear.
Roll on chenille yarn machine is all arranged in pairs, and yarn is cut into two after roller output par, c Root, every one thread are set around on a roll, while producing two cylinder yarn lines.
Energy-saving electric machine as described in the above technical scheme, the first energy-saving electric machine, the second energy-saving electric machine include brushless dc Machine, brushed DC motor, stepper motor, servo motor or micromotor can be effectively reduced using above-mentioned motor direct-drive Noise, being capable of 50% or more noise reduction.
Chenille yarn machine is that control automatic running is carried out by a control system, and the movement of actuator 344 is logical Control system control is crossed, the air-blowing quantity and gassing time of blowning installation are also to control by control system, be can control Intermittent aeration or long lasting for air blowing, and the operation of each energy-saving electric machine is also to be controlled by control system, and control The speed of service of the adjustable each energy-saving electric machine of system processed.
In addition, being additionally provided with sensor 10 in rack 1, sensor 10 is to be able to signal in scarce yarn or broken yarn Control system is fed back to, keeps control system control equipment out of service, in order to avoid waste material.And sensor 10 is provided that A guy hook 15 is provided with above Travellers, guy hook 15 is located at the surface of roll 42, and yarn is worn after passing through guy hook 15 Enter in twizzle 412,15 position of guy hook is provided with first sensor group 101, the detection of first sensor group 101 is It is no to there is guide to penetrate in guy hook 15;Swiveling head part 2 corresponds to knitting wool entrance top and is provided with second sensor group 102, the Two sensor groups 102 have detected whether that knitting wool penetrates knitting wool entrance.And first sensor group 101 and second sensor group 102 are as follows: RF transmitter and infrared receiver, RF transmitter and infrared receiver are all connected to control system, infrared ray Transmitter and infrared receiver are symmetrical arranged, and when having yarn to penetrate, yarn blocks the light of RF transmitter, infrared ray Receiver is unable to the signal of receiving infrared-ray transmitter, if infrared receiver if receives infrared in broken yarn or scarce yarn The light signal of line transmitter, then infrared receiver thinks that control system transmits signal, and control system is controlled after receiving signal feedback Control equipment is out of service, in order to avoid waste energy consumption and energy-saving material disconnect yarn especially when replacing roll 42, leads to Crossing sensor, can to control equipment out of service, being capable of the effectively energy saving energy and energy-saving material.
It is below the specific structure and operation logic of roller output par, c 3.
As shown in Figure 4 and Figure 8, the front end of the rack 1 is provided with roller output par, c 3, and roller output par, c 3 passes through drive The dynamic driving of case 8 operation, roller output par, c 3 have symmetrically arranged left delivery roller 31 and right delivery roller 32, left output Roller 31 and right delivery roller 32 are connected separately with a line shaft 33, are connect by line shaft 33 with driving box 8;Such as Fig. 3 institute Show, driving box 8 includes: gear-box 81, energy-saving electric machine 82, the first meshing gear 83 for being set to 82 output shaft of energy-saving electric machine;The One transmission mechanism 8 is installed on the bottom of top plate 11 by gear-box 81, and the power output shaft 821 and roller of energy-saving electric machine 82 are defeated The line shaft 33 of part 3 is vertical out, and line shaft 33 passes through 83 engaged transmission of the second meshing gear 84 and the first meshing gear;It is defeated The side of the stretching gear-box 81 of shaft 821;First meshing gear 83 is bevel type gear A, and the second meshing gear 84 includes: spur gear 842 and bevel type gear B841;Spur gear 842 is separately installed on two line shafts 33, two spur gears 842 are meshed, in any Bevel type gear B841 is provided on one line shaft 33, bevel type gear B841 is engaged with bevel type gear A83, when energy-saving electric machine 82 is transported Output shaft 821 rotates while bevel type gear A83 being driven to rotate when row, to engage bevel type gear B841, line shaft 33 is driven to rotate, Realize the rotation of left delivery roller 31 and right delivery roller 32.
Idler roller 85 can be installed at left and right sides of the outer wall of gear-box 81, idler roller 85 is installed on gear by drive-connecting shaft The two sides of case 81, and the output shaft of energy-saving electric machine 82 is pierced by 81 two sides of gear-box, with 85 friction-driven of idler roller, i.e. energy-saving electric machine When 82 output shaft rotation, idler roller 85 is driven to rotate by frictional force, and in order to further make the two preferably transmission, in The both ends of output shaft can be equipped with body, be contacted by the surface of body with 85 surface of idler roller, can be better by rubbing Wiping power drives idler roller 85 to rotate.And idler roller 85 knitting wool on raw yarn creel 9 can be first passed through idler roller 85 tense into Enter knitting wool entrance.
Above-mentioned energy-saving electric machine 82 includes brshless DC motor, brushed DC motor, stepper motor, servo motor or miniature Motor, preferably stepper motor here, compared to traditional asynchronous machine energy conservation 50%;It is engaged by stepper motor and drives power Axis rotation, its power of engaged transmission is more preferable, and precision is high, furthermore traditional roller output par, c 3 its left 31 He of delivery roller Right delivery roller 32 is by Worm Wheel System, and worm and gear tradition makes have a large amount of greasy dirt and the dregs of fat, is not easy In cleaning, and it is easy pollution yarn.
Roller output section subpackage 3 has main panel, is provided with left delivery roller 31, right delivery roller 32 on main panel and cuts Device 34 is cut, cutter device 34 is set to the lower section of swiveling head 2, and blade can cut knitting wool.Main panel be equipped with left swing arm 311 with Right swing arm 321, left positioning arm 312 and right positioning arm 322;Left positioning arm 312 and right positioning arm 322 are and left swing What arm 311 and right swing arm 321 connected, left delivery roller 31 is fixed on left swing arm 311, and right delivery roller 32 is fixed on right swing arm On 321, left swing arm 311 controls left delivery roller 31 and moves, and right swing arm 321 controls right delivery roller 32 and moves, and is swinging When, left positioning arm 312 follows left delivery roller 31 to swing, and right positioning arm 322 follows right delivery roller 32 to swing;Left and right is defeated Copper roller is respectively arranged on roller out, and left copper roller and left delivery roller 31 interact, right copper roller and right output sieve 32 interactions are drawn, the lower end of left swing arm 311 and the lower end of right swing arm 321 are connected with revolving fragment 38, and revolving fragment 38 connects left copper Roller and right copper roller 342.Roller output par, c 3 is connected with roller running part 39, and roller running part 39 includes universal joint Transmission component and Ativan;When spinning, roller running part 39 is driven work by gear-box 8, drives left swing arm 311, right swing arm 321 and revolving fragment 38 work, knitting wool is divided into two parts by blade 343.Left and right positioning arm is made of nylon plastic cement material, phase Compared with traditional metal material, weight is alleviated, resistance when operation is reduced, can be effectively reduced energy consumption.
In the utility model device, the speed of service of all motors in this equipment, each motor are adjusted by control system Speed Independent adjustable.
As shown in figure 9, control system has touch screen operation panel, and control system has a communicating circuit and more A drive circuit module, each drive circuit module are correspondingly connected with a motor in equipment, make to communicate by touch screen triggering Circuit sends signal to drive circuit module, to adjust corresponding motor operation speed, realizes each motor speed in equipment It individually adjusts, meets different use demands, improve whole production efficiency.
After the utility model is by above-mentioned improvement, more energy saving material-saving, 70% or more machine energy-saving, and improve structure Afterwards, the occupied area of equipment can reduce 20%.
The foregoing description of the disclosed embodiments can be realized professional and technical personnel in the field or using originally practical new Type.Various modifications to these embodiments will be readily apparent to those skilled in the art, and determine herein The General Principle of justice can be realized in other embodiments without departing from the spirit or scope of the present utility model.Cause This, the present invention will not be limited to the embodiments shown herein, and is to fit to and principles disclosed herein The widest scope consistent with features of novelty.

Claims (13)

1. high-efficiency and energy-saving type chenille yarn machine, comprising: rack, is set to swiveling head at the swiveling head part being set in rack The roller output par, c of beneath portions and the rewinding part being set to below roller output par, c, wherein roller output par, c Include: left delivery roller and right delivery roller, is provided with cutter device between left delivery roller and right delivery roller;Its feature exists In:
Swiveling head part, roller output par, c and the rewinding part directly drives operation by independent energy-saving electric machine respectively;
The rewinding part includes: Travellers and roll, and Travellers and roll pass through independent energy-saving electric machine respectively Driving operation;Travellers is moved up and down by the first energy saving motor driven, and rolling bearing, guide are equipped at the center of Travellers Hook is installed on rolling bearing inner ring, moves with the rotation of inner ring;
The roll is installed on the output shaft of the second energy-saving electric machine, and roll passes through the middle vacancy of rolling bearing, coiling Shaft end fast assembling-disassembling is in the output shaft of the second energy-saving electric machine;
The swiveling head part is hollow shaft motor, and the fuselage of hollow shaft motor is installed in rack, is provided with across fuselage Hollow shaft is provided with knitting wool entrance in hollow shaft upper end, and end is provided with knitting wool outlet, hollow to passing through by hollow shaft rotation Knitting wool twisting in axis;
Energy-saving electric machine, the first energy-saving electric machine, the second energy-saving electric machine and the equal adjustable speed of hollow shaft motor.
2. high-efficiency and energy-saving type chenille yarn machine according to claim 1, it is characterised in that: the rack is provided with top Plate, hollow shaft motor are installed on top plate, positioned at the top of roller output par, c;Hollow shaft runs through top plate, and knitting wool is through hollow shaft end The knitting wool at end exports feeding roller output par, c.
3. high-efficiency and energy-saving type chenille yarn machine according to claim 1, it is characterised in that: the cutter device packet Include: knife bar, tool apron, blade and actuator, actuator are installed in rack, and tool apron is installed on one end of knife bar, the knife bar other end Actuator is connected, is driven and is moved linearly by actuator;Correspond to tool apron in rack and be provided with gas nozzle, gas nozzle connection, which is blown, to be filled It sets.
4. high-efficiency and energy-saving type chenille yarn machine according to claim 3, it is characterised in that: the actuator is electricity Machine.
5. high-efficiency and energy-saving type chenille yarn machine according to claim 4, it is characterised in that: the cutter device installation In in a support plate of rack, support plate is equipped with line slide rail;Actuator is screw motor, and the output shaft of screw motor passes through Sliding block is threadedly coupled with sliding block, and sliding block installation bottom is installed on line slide rail, and sliding block is fixedly connected with knife bar, passes through screw motor Output shaft rotate driving sliding block is moved along rectilinear orbit, realizes the straight line linear movement of knife bar.
6. high-efficiency and energy-saving type chenille yarn machine according to claim 5, it is characterised in that: the gas nozzle passes through pipeline It is connected to blowning installation, blowning installation is connected with solenoid valve and controller, controls gassing time by solenoid valve and controller.
7. high-efficiency and energy-saving type chenille yarn machine according to claim 1, it is characterised in that: be provided in the rack For the supporting plate of rewinding part installation, the second energy-saving electric machine is installed on supporting plate, and the output shaft of the second energy-saving electric machine is straight up Setting, the output shaft that roll was socketed or was connected in the second energy-saving electric machine is driven by it to be operated.
8. high-efficiency and energy-saving type chenille yarn machine according to claim 7, it is characterised in that: second energy-saving electric machine Output end be provided with engagement plate, mounting groove is provided on engagement plate, card convex is provided in mounting groove, coiling shaft end is provided with With the matched bottom plate of mounting groove size, bottom plate bottom surface is provided with card slot, enables roll stablize by card convex and card slot cooperation and installs In in the mounting groove of output shaft, roll rotation is driven by the second energy-saving electric machine.
9. high-efficiency and energy-saving type chenille yarn machine according to claim 1, it is characterised in that: be provided in the rack Sensor, sensor control device broken yarn self-stop.
10. high-efficiency and energy-saving type chenille yarn machine according to claim 1, it is characterised in that: above the Travellers It is provided with a guy hook, guy hook is located at the surface of roll, and yarn passes through guy hook and penetrates in twizzle, corresponds to bracing wire Hook position is provided with first sensor group, and first sensor group has detected whether that guide penetrates in guy hook;Swiveling head part pair Knitting wool entrance top should be provided with second sensor group, second sensor group has detected whether that knitting wool penetrates knitting wool entrance.
11. high-efficiency and energy-saving type chenille yarn machine according to claim 10, it is characterised in that: the first sensor Group and second sensor group are as follows: RF transmitter and infrared receiver, RF transmitter and infrared receiver connect It is connected to a control system, first sensor group and second sensor group send signal control device powers down when detecting no yarn.
12. high-efficiency and energy-saving type chenille yarn machine described in any one of -11 according to claim 1, it is characterised in that: described Energy-saving electric machine, the first energy-saving electric machine, the second energy-saving electric machine, hollow shaft motor include brshless DC motor, brushed DC motor, Stepper motor, servo motor or micromotor.
13. high-efficiency and energy-saving type chenille yarn machine according to claim 11, it is characterised in that: the control system connects Energy-saving electric machine, the first energy-saving electric machine, the second energy-saving electric machine, hollow shaft motor are connect, revolving speed is adjusted by control system.
CN201820594557.6U 2018-04-24 2018-04-24 High-efficiency and energy-saving type chenille yarn machine Expired - Fee Related CN208250520U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108486720A (en) * 2018-04-24 2018-09-04 单圣 High-efficiency and energy-saving type chenille yarn machine
CN111910314A (en) * 2020-07-23 2020-11-10 桐乡市***新丽纺织科技有限公司 Production method of chenille yarn
CN112779636A (en) * 2019-11-11 2021-05-11 卓郎纺织解决方案两合股份有限公司 Ring spinning machine and method for operating a spinning position of a spinning machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108486720A (en) * 2018-04-24 2018-09-04 单圣 High-efficiency and energy-saving type chenille yarn machine
CN112779636A (en) * 2019-11-11 2021-05-11 卓郎纺织解决方案两合股份有限公司 Ring spinning machine and method for operating a spinning position of a spinning machine
CN111910314A (en) * 2020-07-23 2020-11-10 桐乡市***新丽纺织科技有限公司 Production method of chenille yarn

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