CN208247160U - One kind putting a machine - Google Patents
One kind putting a machine Download PDFInfo
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- CN208247160U CN208247160U CN201820327040.0U CN201820327040U CN208247160U CN 208247160 U CN208247160 U CN 208247160U CN 201820327040 U CN201820327040 U CN 201820327040U CN 208247160 U CN208247160 U CN 208247160U
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- crossbeam
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- putting
- sleeve
- splined shaft
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Abstract
The utility model discloses one kind to put a machine, mould vehicle on assembly line is entered by end originally puts Zhang Gong position, each servo motor drives each crossbeam to move down, a tension rod sleeve will be put be accurately aimed on mold, push cylinder driving side box body on each crossbeam is close to mold, a sleeve reversion is put simultaneously, a sleeve is put accurately to be combined with the tension rod on mold, then reduction gearbox rotates in the forward direction, and guarantee the slow release of stretching force, put a completion, each side box body is set to drive each end reduction case by push cylinder, pneumatic brake case retreats, tension rod is detached from a sleeve is put, end crossbeam rises, mould vehicle enters next station.It is adjustable that the utility model puts Zhang Gaodu, all around apart from adjustable, be adapted to different molds and put Zhang Yaoqiu, can also reduce angular deviation when different tensioning muscle are put.
Description
Technical field
The utility model relates to one kind to put a machine.
Background technique
Currently, ballastless track structure form is generally used with the continuous development of China express railway standard of construction.For
The ballastless track structure pattern adapted under different operation conditions is improved, is provided for the going global development strategy of China express railway
Strong technical support, the Ministry of Railways organize III plate-type ballastless track structure of relevant unit's independent research CRTS.
III type track plates of CRTS in process of production, need to carry out following processing step, first have to clear mould, to guarantee track
Board concrete presentation quality, after template is cleaned out, one layer of release agent of even application；Secondly the installation for carrying out service sleeve rises
Hang, steel reinforcement cage be put into and mantle fiber, after mantle fiber, reinforcing bar just pre-tighten, carries out reinforced bar stretching after placing into cushion block,
Insulation monitoring is carried out after drawknot beam；Finally, putting into concrete into mold and vibrating, is put after steam curing and open, tear open and open and take off
Mould, then carry out water-bath maintenance.Entire work flow needs multiple steps to carry out, and the equipment for carrying out above-mentioned production is all the prior art, but
It is the production line realization continuous production of not complete set, single line production can only be carried out, since track plates and mold weight are big,
The transhipment of above-mentioned each process expends a large amount of manpower and material resources, thus labor efficiency is low, often results in the generation of track plates appearance
Face crack, concrete strength increase relatively slow and tensioning sync rates difference and other issues, will can for product defect repair and
Delivery brings extreme difficulties.
Wherein, existing to put that put Zhang Gaodu in equipment non-adjustable, different molds cannot be adapted to and put Zhang Yaoqiu, and put
Both sides synchronism is poor in equipment.
In addition, more tensioning muscle require to reach Synchronous Radio when high-speed railway track plate stress rib is put, put when putting
Axis, which first reversely rotates, allows tensioning sleeve combined with tension rod, and more tension rods reach same with rotating in the forward direction again after putting combined with a sleeve
Step, which is put, opens.Because there is reverse rotation process, difference puts the angled deviation in socket ratchet position, and maximum deviation angle is z/360
Degree (Z is to put a socket ratchet number of teeth), it can be seen that the size of deviation is related with engaging for hook tooth, eliminates back lash and is
Deviation can be reduced, to reach Synchronous Radio.
Utility model content
The technical problems to be solved in the utility model is in view of the foregoing drawbacks, to provide one kind and put a machine, this, which is put a machine and puts, opens
Height and front-rear position are adjustable, are adapted to different molds and put Zhang Yaoqiu, can also reduce angle when different tensioning muscle are put
Deviation.
In order to solve the above technical problems, the utility model is structurally characterized in that: including putting a support frame, putting on a support frame
At least a pair of beams for being driven oscilaltion by putting an elevating mechanism and being oppositely arranged is slidably connected, has been connected by power on crossbeam
The side box body moved horizontally along crossbeam, corresponding be rotatably connected to puts a combining mechanism on two side box bodies being oppositely arranged.
A support frame of putting is respectively connected with connection between the upper surface of adjacent two guide post including including four guide posts
Beam, the crossbeam are slidably connected between adjacent two guide post and can slide up and down, and crossbeam includes two ends being oppositely arranged
Crossbeam and two side crossbeams being oppositely arranged.
The adjacent both sides of each guide post are equipped with slideway, and the both ends of each side crossbeam and each end crossbeam are corresponding
It is slidably connected in slideway.
Putting an elevating mechanism includes the lead screw for being rotatably connected on the adjacent both sides of each guide post, each side crossbeam and each end
The both ends of portion's crossbeam are equipped with the screw with lead screw cooperation.
The lower part of both sides crossbeam and both ends crossbeam is equipped with multiple sliding rails being laterally arranged, and the top of each side box body is equal
Equipped with the slideway cooperated with multiple sliding rails, push cylinder, each push cylinder are mounted on both sides crossbeam and both ends crossbeam
The end of telescopic rod is affixed with the opposite exterior lateral sides face of each side box body.
A combining mechanism of putting includes putting an axis, and the end for putting an axis is equipped with splined shaft, on the splined shaft
End face is set with equipped with hook tooth and cavity can be equipped with along the outer ratchet axially slid, the end of outer ratchet, is equipped with set in cavity
On splined shaft and its end face is equipped with the handle ratchet wheel of hook tooth, and handle ratchet wheel can be along the ratchet in axial sliding, the outer ratchet
Tooth is staggered with the hook tooth on handle ratchet wheel, the other end of the splined shaft, which is set with, puts a sleeve, a sleeve of putting
End face is equipped with and the ratchet tooth engagement on outer ratchet or the socket teeth with the ratchet tooth engagement on handle ratchet wheel.
The junction for putting an axis and splined shaft is equipped with set equipped with block machine between the block machine and outer ratchet other end
The first spring on splined shaft is equipped between the outer ratchet cavity bottom wall and handle ratchet wheel other end and is sleeved on splined shaft
On second spring.
The end for putting a sleeve is equipped with claw.
The end of the splined shaft is equipped with annular groove, and the end face of splined shaft is equipped with baffle, puts and be equipped with bolt on a sleeve,
Bolt end protrude into above-mentioned annular groove and can and baffle fit.
The quantity of hook tooth is identical as the quantity of hook tooth on handle ratchet wheel on the outer ratchet.
It is described that put the quantity of sleeve upper bush tooth identical as the quantity of hook tooth on outer ratchet.
It is originally put compared with the prior art, the utility model has the following advantages: the mould vehicle on assembly line is entered by end
Zhang Gong position, each servo motor drive each crossbeam to move down, the tension rod that will be put a sleeve and be accurately aimed on mold, on each crossbeam
Push cylinder drives side box body close to mold, while putting a sleeve reversion, puts a sleeve and is accurately combined with the tension rod on mold,
Then reduction gearbox rotates in the forward direction, and guarantees the slow release of stretching force, puts a completion, drives each side box body by push cylinder
Each end reduction case, pneumatic brake case retreat, and tension rod is detached from a sleeve is put, and end crossbeam rises, and mould vehicle enters next
A station.
In conclusion to put Zhang Gaodu adjustable for the utility model, all around apart from adjustable, it is adapted to different molds and puts want
It asks, angular deviation when different tensioning muscle are put can also be reduced.
Detailed description of the invention
Specific embodiment of the present utility model is described in further detail with reference to the accompanying drawing:
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram of Fang Zhang mechanism；
Fig. 3 is the cross-sectional view of Fig. 2；
Fig. 4 is enlarged drawing at A in Fig. 2.
Specific embodiment
As Figure 1-Figure 2 puts a machine, including puts a support frame, puts and is slidably connected on a support frame by putting a lifting
Mechanism driving oscilaltion and at least a pair of beams for being oppositely arranged are connected by power the side case moved horizontally along crossbeam on crossbeam
Body 401, corresponding be rotatably connected to puts a combining mechanism on two side box bodies 401 being oppositely arranged.Putting a support frame includes
Four guide posts 101, each guide post 101 are mounted by means of bolts on station, between the upper surface of adjacent two guide post 101
It is respectively connected with attachment beam 701, adjacent two guide post 101 is linked together and forms a rectangle by attachment beam 701.
As shown in Figure 1, crossbeam is slidably connected between adjacent two guide post 101 and can slide up and down, it is horizontal in the present embodiment
Beam is provided with two pairs, and crossbeam includes two end crossbeams 201 being oppositely arranged and two side crossbeams 301 being oppositely arranged.Often
The adjacent both sides of a guide post 101 are equipped with slideway, and the both ends of each side crossbeam 301 and each end crossbeam 201 are corresponding
It is slidably connected in slideway, which is the prior art.The both sides of each guide post 101 are rotatably connected to lead screw
501, the both ends of each side crossbeam 301 and each end crossbeam 201 are equipped with the screw cooperated with lead screw 501, screw and each cross
The end of beam is affixed by bolt.Transposase 11 02 is equipped in the present embodiment in guide post 101, the lower end of lead screw 501, which rotates, to be connected
It connects on transposase 11 02.The top of each lead screw 501 is connect with the main shaft of servo motor, as shown in Figure 1, servo motor is mounted on
The top of each guide post 101, servo motor drive lead screw 501 to rotate, to make screw that each crossbeam be driven to move up and down, to adjust
Whole each horizontal depth of beam.
As shown in Figure 1, the lower part of both sides crossbeam 301 and both ends crossbeam 201 slidably connects side box body 401, this
The lower part of both sides crossbeam 301 and both ends crossbeam 201 is equipped with multiple sliding rails being laterally arranged in embodiment, and multiple sliding rails are logical
Cross the lower surface that connecting plate 901 is fixed on each crossbeam, the side box body on side box body 401 and both ends crossbeam on the crossbeam of both sides
401 top is equipped with the slideway with the cooperation of multiple sliding rails, and the connection relationship between sliding rail and slideway is the prior art, herein not
It repeats again.Push cylinder 801 is mounted on both sides crossbeam 301 and both ends crossbeam 201, push cylinder 801 is also by even
Fishplate bar 901 is fixed on each crossbeam, and the end of 801 telescopic rod of push cylinder is affixed with the opposite exterior lateral sides face of each side box body 401,
Starting push cylinder 801 can be such that each side box body 401 is moved forward and backward.The side that a support frame is put in the present embodiment is filled equipped with fuel feeding
It sets, fueller and push cylinder 801 and the connection relationship of fueller are the prior art.
As Figure 1-Figure 4, it is rotatably connected on side box body 401 and multiple puts a combining mechanism.Put a combining mechanism packet
It includes to be rotatably connected on side box body 401 and puts an axis 1, the one end for putting an axis 1 is equipped with driving gear, puts the one end of an axis 1
It is equipped with for putting the bearing block 10 of the installation of an axis 1, bearing block 10 is mounted on side box body 401, and drive is equipped on side box body 401
The reduction gearbox for putting the rotation of an axis 1 is moved, gear-box is also equipped in the present embodiment in side box body 401, is equipped with multiple phases in gear-box
The driving gear mutually engaged, each that corresponding be mounted on of gear is driven respectively to put on an axis 1, the main shaft of reduction gearbox and one of sliding tooth
Wheel engages, and is equipped with the servo motor connecting with reduction gearbox on side box body 401, and reduction gearbox driving can thus be made respectively to put an axis
1 rotation, servo motor drive reduction gearbox close to mold, which is the prior art, and this will not be detailed here.In the present embodiment
The other end for putting an axis 1 is equipped with splined shaft 2, and the outer ratchet 3 that end face is equipped with hook tooth, outer ratchet 3 are set on splined shaft 2
It can be equipped with cavity, be sleeved on splined shaft 2 in cavity at least provided with one along the axial sliding of splined shaft 2, the end of outer ratchet 3
And its end face is equipped with the handle ratchet wheel 4 of hook tooth, as depicted in figs. 1 and 2, the inside of outer ratchet 3 can be set with multiple handle ratchet wheels
4, i.e., outer ratchet 3 and multiple handle ratchet wheels 4 are set in together, and an outer ratchet 3 and a handle ratchet wheel 4 is selected to be set in the present embodiment
Combination, the junction that an axis 1 and splined shaft 2 are put in the present embodiment are equipped with block machine 11, between 3 other end of block machine 11 and outer ratchet
Equipped with the first spring 6 being sleeved on splined shaft 2.It is equipped with and is sleeved between outer 3 cavity bottom wall of ratchet and 4 other end of handle ratchet wheel
Second spring 7 on splined shaft 2.The quantity of hook tooth is identical as the quantity of hook tooth on handle ratchet wheel 4 on outer ratchet 3.Outer ratchet 3
On hook tooth be staggered with the hook tooth on handle ratchet wheel 4.
As shown in Figures 2 and 3, the other end of splined shaft 2 is set with rotatably and what can axially be slid puts a sleeve 5, flower
The end of key axis 2 is equipped with annular groove 20, and the end face of splined shaft 2 is equipped with baffle 21, puts and be equipped with bolt, bolt end on a sleeve 5
Portion protrudes into above-mentioned annular groove 20 and can cooperate with baffle 21, and bolt plays the role of limit to a sleeve 5 is put, and baffle 21 can be kept away
Exempt to put the disengaging splined shaft 2 of a sleeve 5.The end for putting a sleeve 5 is equipped with claw 51, and claw 51 is used to connect with tension rod.It puts and opens
The end face of sleeve 5 is equipped with and the ratchet tooth engagement on outer ratchet 3 or the socket teeth with the ratchet tooth engagement on handle ratchet wheel 4.This
The quantity that 5 upper bush tooth of a sleeve is put in embodiment is identical as the quantity of hook tooth on outer ratchet 3, in addition, covering in the present embodiment
Cylinder tooth is approximately equal to the length on outer ratchet 3 hook tooth total length on hook tooth and handle ratchet wheel 4.
The socket teeth put on a sleeve 5 can be with the ratchet tooth engagement on outer ratchet 3, at this point, socket teeth can be with handle ratchet wheel 4
On hook tooth be overlapped, and handle ratchet wheel 4 is depressed, putting the socket teeth on a sleeve 5 can also nibble with the hook tooth on handle ratchet wheel 4
It closes, at this point, socket teeth can be overlapped with the hook tooth on outer ratchet 3, and outer ratchet 3 is depressed.The structure can reduce socket teeth
Back lash between hook tooth makes maximum deviation angle become z/720 degree (Z puts a socket ratchet number of teeth).The structure
The angular deviation of middle appearance reduces one times than the prior art, realizes the Synchronous Radio of more tensioning muscle.
The use process of the utility model: the mould vehicle on assembly line is entered by end originally puts Zhang Gong position, each servo electricity
Machine drives each crossbeam to move down, the tension rod that will be put a sleeve 5 and be accurately aimed on mold, then, the push cylinder on each crossbeam
801 driving side box bodies 401 put the reversion of a sleeve 5 close to mold, put a sleeve 5 and are accurately combined with the tension rod on mold,
Then servo motor driving reduction gearbox rotates in the forward direction, and guarantees the slow release of stretching force, puts a completion, passes through push cylinder
801 make each side box body 401 that each end reduction case, pneumatic brake case be driven to retreat, and tension rod is detached from a sleeve 5 is put, and end is horizontal
Beam rises, and mould vehicle enters next station.
The above is the specific constructive form of the utility model, and the present utility model is not limited to the above embodiments.
Claims (10)
1. one kind puts a machine, it is characterized in that: including putting a support frame, puts and slidably connect on a support frame by putting an elevating mechanism
Driving oscilaltion and at least a pair of beams for being oppositely arranged are connected by power the side box body moved horizontally along crossbeam on crossbeam
(401), corresponding be rotatably connected to puts a combining mechanism on two side box bodies (401) being oppositely arranged.
2. according to claim 1 put a machine, it is characterized in that: a support frame of putting includes four guide posts (101), phase
It is respectively connected with attachment beam (701) between the upper surface of adjacent two guide posts (101), the crossbeam is slidably connected at adjacent two guide post
(101) it can slide between and up and down, crossbeam includes two end crossbeams (201) being oppositely arranged and two sides being oppositely arranged
Crossbeam (301).
3. according to claim 2 put a machine, it is characterized in that: the adjacent both sides of each guide post (101) are equipped with cunning
The both ends of road, each side crossbeam (301) and each end crossbeam (201) correspondence is slidably connected in slideway.
4. according to claim 3 put a machine, it is characterized in that: putting an elevating mechanism includes being rotatably connected on each guide post
(101) both ends of the lead screw (501) of adjacent both sides, each side crossbeam (301) and each end crossbeam (201) are equipped with and silk
The screw of thick stick (501) cooperation.
5. according to claim 2 put a machine, it is characterized in that: under both sides crossbeam (301) and both ends crossbeam (201)
Portion is equipped with multiple sliding rails being laterally arranged, and the top of each side box body (401) is equipped with the slideway with the cooperation of multiple sliding rails, two sides
It is mounted on push cylinder (801) on portion's crossbeam (301) and both ends crossbeam (201), the end of each push cylinder (801) telescopic rod
Portion is affixed with the opposite exterior lateral sides face of each side box body (401).
6. according to claim 4 put a machine, it is characterized in that: a combining mechanism of putting includes putting an axis (1), it is described to put
The end of axis (1) is equipped with splined shaft (2), and end face is set on the splined shaft (2) equipped with hook tooth and can be along axial cunning
The outer ratchet (3) moved, the end of outer ratchet (3) are equipped with cavity, are equipped with and are sleeved on splined shaft (2) and its end face is equipped in cavity
The handle ratchet wheel (4) of hook tooth, handle ratchet wheel (4) can be along the hook tooths and handle ratchet wheel (4) in axial sliding, the outer ratchet (3)
Hook tooth be staggered, the other end of the splined shaft (2), which is set with, to be put a sleeve (5), the end face for putting a sleeve (5)
It is equipped with and the ratchet tooth engagement on outer ratchet (3) or the socket teeth with the ratchet tooth engagement on handle ratchet wheel (4).
7. according to claim 6 put a machine, an axis (1) is put and the junction of splined shaft (2) is equipped with it is characterized in that: described
Block machine (11) is equipped with the first spring being sleeved on splined shaft (2) between the block machine (11) and outer ratchet (3) other end
(6), the second bullet being sleeved on splined shaft (2) is equipped between outer ratchet (3) the cavity bottom wall and handle ratchet wheel (4) other end
Spring (7).
8. according to claim 7 put a machine, it is characterized in that: the end for putting a sleeve (5) is equipped with claw (51).
9. according to claim 8 put a machine, it is characterized in that: the end of the splined shaft (2) is equipped with annular groove (20), spline
The end face of axis (2) is equipped with baffle (21), puts and is equipped with bolt on a sleeve (5), and bolt end protrudes into above-mentioned annular groove (20)
And it can cooperate with baffle (21).
10. according to claim 9 put a machine, it is characterized in that: on the outer ratchet (3) hook tooth quantity and handle ratchet wheel
(4) quantity of hook tooth is identical on；The quantity of hook tooth in the quantity for putting a sleeve (5) upper bush tooth and outer ratchet (3)
It is identical.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820327040.0U CN208247160U (en) | 2018-03-10 | 2018-03-10 | One kind putting a machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820327040.0U CN208247160U (en) | 2018-03-10 | 2018-03-10 | One kind putting a machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208247160U true CN208247160U (en) | 2018-12-18 |
Family
ID=64607982
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820327040.0U Active CN208247160U (en) | 2018-03-10 | 2018-03-10 | One kind putting a machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208247160U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109693309A (en) * | 2019-03-01 | 2019-04-30 | 天津银龙预应力材料股份有限公司 | A kind of novel pre-stressed rail plate tension device |
| CN110978261A (en) * | 2019-12-25 | 2020-04-10 | 河间市银龙轨道有限公司 | Synchronous slow release control device |
| CN117943826A (en) * | 2024-03-27 | 2024-04-30 | 山东高速铁建装备有限公司 | Automatic nut screwing-off machine for sleeper |
-
2018
- 2018-03-10 CN CN201820327040.0U patent/CN208247160U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109693309A (en) * | 2019-03-01 | 2019-04-30 | 天津银龙预应力材料股份有限公司 | A kind of novel pre-stressed rail plate tension device |
| CN109693309B (en) * | 2019-03-01 | 2024-02-13 | 天津银龙预应力材料股份有限公司 | Novel prestressing force track board stretch-draw device |
| CN110978261A (en) * | 2019-12-25 | 2020-04-10 | 河间市银龙轨道有限公司 | Synchronous slow release control device |
| CN117943826A (en) * | 2024-03-27 | 2024-04-30 | 山东高速铁建装备有限公司 | Automatic nut screwing-off machine for sleeper |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: No. 1020 Changxing Road, Wujing Town Industrial Park, Linqu County, Weifang City, Shandong Province Patentee after: Shandong High Speed Railway Construction Equipment Co., Ltd. Address before: No. 1020 Changxing Road, Wujing Town Industrial Park, Linqu County, Weifang City, Shandong Province Patentee before: SHANDONG HIGH-SPEED RAIL EQUIPMENT MATERIAL CO., LTD. |
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| CP01 | Change in the name or title of a patent holder |