CN208245527U

CN208245527U - Forming device

Info

Publication number: CN208245527U
Application number: CN201820881075.9U
Authority: CN
Inventors: 苏振洪; 汪晓彤
Original assignee: Quzhou T-nine Tools Co Ltd
Current assignee: Quzhou T-nine Tools Co Ltd
Priority date: 2018-06-08
Filing date: 2018-06-08
Publication date: 2018-12-18
Anticipated expiration: 2028-06-08

Abstract

Forming device disclosed by the utility model, including slide unit bracket, slide unit pedestal upper end face are equipped with linear guides, pass through sliding block on linear guides and are equipped with shear, slide unit bracket is equipped with the cylinder for pushing shear traverse motion；Shear includes shearing bracket, section module is fixed on shearing bracket, axial plane is equipped with discharge port in section module level, and cutter is disposed longitudinally on the shearing bracket above section module, and section module longitudinal central axis face is equipped with the cutter groove run up and down for cutter；Shearing bracket is fixedly arranged at the front end with the support plate parallel with the lower plane of discharge port, and the stop support connected on the supporting plate is equipped with sliding block, and the distance of sliding block to discharge port is the length of profile；Slide unit side face is equipped with the inductor of induction shearing bracket front end face.Without shutting down the shearing to profile can be realized, profile completes shearing during persistently moving forwards, and produces and processes high-efficient in the utility model.

Description

Forming device

Technical field

The utility model relates to product moulding fields, and in particular to a kind of forming device.

Background technique

Traditional product moulding processing is to be produced and processed by punching machine by multiple working procedure, and in conventional processes Every procedure requires manual hand manipulation's punching machine, and security risk is big, if operation error, is easily easy to happen safety accident, together When artificial low efficiency, high labor cost；In addition, traditional punching machine noise is big, bad environments are produced and processed.

In order to improve efficiency, existing part forming device processes profile with roller, generally first passes through on molding equipment Forming roller be squeezed and deformed plate gradually, to obtain expected profile, product moulding by continuous progressive molding mode Afterwards, it usually needs profile is sheared by intermittently suspending forming device, this mode for shutting down shearing is in very great Cheng Production and processing efficiency is reduced on degree.

Utility model content

The purpose of the utility model is to overcome disadvantages mentioned above existing in the prior art, provide a kind of without shutting down shearing Forming device, improve production and processing efficiency；In addition, increasing the correction work for carrying out size and distortion to profile before shearing Sequence guarantees the production gained size of profile and straight.

To achieve the goals above, the technical solution adopted in the utility model is as follows: forming device, including slide unit branch Frame, slide unit pedestal upper end face are equipped with linear guides, pass through sliding block on linear guides and are equipped with shear, slide unit bracket, which is equipped with, to be connected The cylinder of shear is connect, cylinder pushes shear traverse motion on linear guides；Shear includes shearing branch Frame is fixed on section module, cutter, support plate and the stop support sheared on bracket, sets on axial plane in section module level There is discharge port identical with molding profile longitudinal cross-section, cutter is disposed longitudinally on the shearing bracket above section module, Section module longitudinal central axis face is equipped with the cutter groove run up and down for cutter；Shearing bracket is fixedly arranged at the front end with support plate, supports The supporting surface of plate and the lower plane of discharge port are parallel, and stop support connects on the supporting plate, and stop support is equipped with sliding block, Sliding block is extended on support plate supporting surface by hydraulic control sliding, and the distance of sliding block to discharge port is the length of profile Degree；Slide unit side face is equipped with the inductor of induction shearing bracket front end face, and inductor, cutter, sliding block are all connected with PLC control Cabinet processed.

In above-mentioned forming device, profile after molding is run in support plate through discharge port, until profile front end is supported Contact that sliding block, shearing bracket prolong linear guides together with stop support, profile and continue to move forwards, when connection PLC control When the inductor of cabinet control processed senses shearing bracket front end face, the cutter for connecting PLC control cabinet prolongs cutter groove and runs down out Begin shearing profile, at this point, prolonging shearing while linear guides move forwards on slide unit bracket by the shear that cylinder pulls Profile, after the completion of shearing, the cutter for connecting PLC control cabinet restores initial position, and sliding block is sliding on support plate supporting surface Dynamic return is primary, and profile then returns to position by cylinder promotion by unified centralized collection, shear.

As the further scheme of the utility model, forming device further includes rack, and rack is equipped with shaping area, at Type area includes several groups profile to roller wheel and several groups indent roller；Every group of indent roller is correspondingly arranged at machine inside and outside including Interior grooved roller and outer grooved roller on frame, interior grooved roller and outer grooved roller are driven roller；Every group of profile includes right up and down to roller wheel The upper roll wheel and lower roll wheel that should be arranged on the rack, upper roll wheel are driven roller, and lower roll wheel is active roll, several groups profile pair The shaft end of several lower roll wheels in roller wheel passes through multistage chain transminssion mechanism transmission.

To roller wheel, continuously progressively roll-in bends profile, and indent roller then carries out roll-in to the slot of profile, passes through multistage Chain transminssion mechanism is driven to roller wheel, is driven upper roll wheel and lower roll wheel at the same speed.

As the further scheme of the utility model, correction zone is additionally provided in rack, correction zone includes several groups dimension correcting Positive roller and several groups skew control roller.

As a preferred embodiment of the present invention, dimension correction roller is two groups, and every packet size correction roller includes interior It is correspondingly arranged inside dimension correction roller and an outside dimension correction roller on the rack outside；Inside dimension correction roller is used for Profile inside dimension is corrected, and inside dimension correction roller is located on the inside of profile to be corrected；Outside dimension corrects roller and is used for correction type Material external dimensions, and outside dimension correction roller is located on the outside of profile to be corrected；Two inside dimension correction rollers or so are disposed adjacent, Two corresponding two inside dimensions correction rollers of outside dimension correction roller are located at the outside of profile to be corrected.

As a preferred embodiment of the present invention, skew control roller is two groups, and every group of skew control roller includes one A upper skew control roller and a lower skew control roller, upper skew control roller and lower skew control roller misplace set up and down It sets on the rack.

As a preferred embodiment of the present invention, profile is 23 groups to roller wheel, drives 23 groups of profiles to pressure The multistage chain transminssion mechanism of roller driving is arranged in the first to the 23rd transmission shaft where the first to the 23rd lower roll wheel On, the first transmission shaft between the two neighboring transmission shaft into the 5th rotation axis, phase of the 6th transmission shaft into the tenth transmission shaft Between adjacent two transmission shafts, the 11st transmission shaft be equipped with one between the two neighboring transmission shaft into the 23rd transmission shaft Chain is equipped with a chain between the 4th transmission shaft and the 9th transmission shaft, the 9th transmission shaft and the 12nd transmission shaft pass through respectively One chain is connect with the reducer output shaft for providing power.

The beneficial effects of the utility model are: shear is arranged in slide unit rack, so that the profile of the utility model Molding machine is sheared during profile moves forwards, so that forming device can be cut off without intermittent shut down Profile improves production efficiency；To roller wheel using multistage chain transminssion mechanism transmission so that profile to pressure even running, It ensure that the stability of roll-in；Size and skew control improve the quality of finished product.

Detailed description of the invention

In order to illustrate more clearly of the technical solution in the utility model, below to attached drawing used in embodiment description And appended drawing reference does simple introduction.

Fig. 1 is the structural schematic diagram of shear and slide unit bracket in the utility model embodiment；

Fig. 2 is the structural schematic diagram of shaping area and correction zone in the utility model embodiment；

Fig. 3 is the structural schematic diagram of three groups of indent rollers in the utility model embodiment；

Fig. 4 is the structural schematic diagram that two packet sizes correct roller in the utility model embodiment；

Fig. 5 is the structural schematic diagram of multistage chain transminssion mechanism on lower roll wheel in the utility model embodiment.

Description of symbols: 1~slide unit bracket, 11~linear guides, 12~sliding block, 2~shear, 20~cylinder, 21~shearing bracket, 22~section module, 23~cutter, 25~support plate, 3~stop support, 31~sliding block, 4~sense Answer device, 5~rack, 6~shaping area, 61~to roller wheel, 611~upper roll wheel, 612~lower roll wheel, 62- indent roller, 621- 1,621-2,621-3~interior grooved roller, 622-1,622-2,622-3~outer grooved roller, 7~correction zone, 71~dimension correction roller, 711-1,711-2~inside dimension correction roller, 712-1,712-2~outside dimension correction roller, 72~skew control roller, 721 ~upper skew control roller, 722~lower skew control roller.

Specific embodiment

For a further understanding of the utility model, below with reference to the attached drawing of the utility model embodiment, to the utility model The scheme of embodiment is clearly and completely described.

Referring to figure 1, the forming device of the utility model embodiment, including slide unit bracket 1, slide unit bracket 1 Upper surface is equipped with linear guides 11, passes through sliding block 12 on linear guides 11 and is equipped with shear 2, slide unit bracket 1 is equipped with connection The cylinder 20 of shear 2, cylinder 20 push the traverse motion on linear guides 11 of shear 2.

Shear 2 includes shearing bracket 21, the section module 22 being fixed on shearing bracket 21, cutter 23, support plate 25 and stop support 3, axial plane is equipped with discharge port identical with molding profile longitudinal cross-section in 22 level of section module (not illustrating in figure), cutter 23 are disposed longitudinally on the shearing bracket 21 of 22 top of section module, 22 longitudinal central axis of section module Face is equipped with the cutter groove (not illustrating in figure) run for about 23 cutter；Shearing bracket 21 is fixedly arranged at the front end with support plate 25, props up The supporting surface of fagging 25 and the lower plane of discharge port are parallel, and stop support 3 is connected in support plate 25, and stop support 3 is equipped with Sliding block 31, sliding block 31 are extended on 25 supporting surface of support plate by hydraulic control sliding, sliding block 31 to discharge port Distance be profile length.

1 side of slide unit bracket is equipped with the inductor 4 of induction shearing 21 front end face of bracket, inductor 4, cutter 23, sliding gear Block 31 is all connected with PLC control cabinet.

In the utility model embodiment, profile after molding is run in support plate 25 through discharge port, until profile front end Sliding block 31 is contradicted, shearing bracket 21 prolongs linear guides 11 together with stop support 3, profile and continues to move forwards, when When the inductor 4 of connection PLC control cabinet control senses shearing 21 front end face of bracket, the cutter 23 for connecting PLC control cabinet prolongs knife Tool slot, which is run down, to be started to shear profile, at this point, the shear 2 pulled by cylinder 20 prolongs linear guides on slide unit bracket 1 11 shear profile while moving forwards, and after the completion of shearing, the cutter 23 for connecting PLC control cabinet restores initial position, sliding It is primary that block 31 slides return on 25 supporting surface of support plate, and profile is then pushed away by cylinder 20 by unified centralized collection, shear 2 It is dynamic to return to position.

Referring to fig. 2 to shown in 4, in the utility model embodiment, forming device further includes rack 5, is set in rack There is shaping area 6, includes 23 groups of profiles in shaping area 6 to roller wheel 61 and three groups of indent rollers 62.

In three groups of profile indent rollers 62, every group of indent roller 62 is correspondingly arranged at including inside and outside interior in rack 5 Grooved roller 621-1,621-2,621-3 and outer grooved roller 622-1,622-2,622-3, interior grooved roller 621-1,621-2,621-3 and outer groove Roller 622-1,622-2,622-3 are driven roller.Wherein: the axle center of interior grooved roller 621-1,621-2,621-3 are each perpendicular to type Plane where material traffic direction, the axle center of outer grooved roller 622-1,622-2 have a constant inclination with plane where profile traffic direction The tilt angle of plane is greater than outer grooved roller 622-2 and profile operation side where rake angle, outer grooved roller 622-1 and profile traffic direction To the tilt angle of place plane, the axle center of outer grooved roller 622-3 is vertical with plane where profile traffic direction.Interior grooved roller 621-1, 621-2,621-3 are respectively positioned on the inside of profile, and outer grooved roller 622-1,622-2,622-3 are corresponding to be distributed on the outside of profile, above-mentioned pressure Grooved roller wheel 62 progressively carries out roll-in to slot lateral on profile.

In the utility model embodiment, what it is for roll-in bending profile is 23 groups to roller wheel 61, every group of profile It include the upper roll wheel 611 and lower roll wheel 612 being correspondingly arranged in rack 5 up and down to roller wheel 61, upper roll wheel 611 is driven voller Wheel, lower roll wheel 612 are active roll.

It is shown in Figure 5, at 23 groups to the multiple strand chain in roller wheel, 23 groups of profiles being driven to be driven roller wheel Strip transmission mechanism setting is where the first to the 23rd lower roll wheel on the first to the 23rd transmission shaft, the first transmission shaft to the Between two neighboring transmission shaft in five rotation axis, the 6th transmission shaft between the two neighboring transmission shaft into the tenth transmission shaft, 11st transmission shaft is equipped with a chain between the two neighboring transmission shaft into the 23rd transmission shaft, the 4th transmission shaft and A chain is equipped between 9th transmission shaft, the 9th transmission shaft and the 12nd transmission shaft pass through a chain respectively and provide power Reducer output shaft connection.

In the utility model embodiment, correction zone 7 is additionally provided in rack 5, correction zone 7 includes that two packet sizes correct roller 71 and two groups of skew control rollers 72；Wherein, two packet sizes correction roller 71 be distributed in 23 groups of profiles in roller wheel most Previous station of the later group profile to roller wheel.

In the utility model embodiment, every packet size correction roller 71 is correspondingly arranged in rack 5 comprising inside and outside One inside dimension correction roller and an outside dimension correct roller；Inside dimension correction roller 711-1,711-2 is for correcting profile Inside dimension, and inside dimension correction roller is located on the inside of profile to be corrected；Outside dimension correction roller 712-1,712-2 is for correcting Profile external dimensions, and outside dimension correction roller is located on the outside of profile to be corrected；Wherein, two inside dimensions correction roller 711-1, 711-2 or so is disposed adjacent, the corresponding two inside dimensions correction roller 711-1 of two outside dimension corrections roller 712-1,712-2, 711-2 is located at the outside of profile to be corrected.

In the utility model embodiment, every group of skew control roller 72 is comprising upper 721 He of skew control roller One lower skew control roller 722, upper skew control roller 721 and lower about 722 skew control roller are dislocatedly distributed in rack On.

When the forming device operation of the utility model embodiment, multistage chain transminssion mechanism drives lower roll wheel rotation, Lower roll wheel drives upper roll wheel rotation, and plate passes through 23 groups to roller wheel and three groups of indent rollers, using two packet size schools Positive roller and two groups of skew control rollers are suppressed to form required shape profile, then are realized not by the shear on slide unit bracket Shearing is shut down, guarantees the precision of profile while improving the production efficiency.

In the utility model embodiment, 23 groups in roller wheel upper roll wheel and lower roll wheel be equipped with correspond to each other Gradual change impression；The size and wanted compression moulding of inside dimension correction roller and outside dimension correction roller in dimension correction roller Profile size it is corresponding.

The embodiments of the present invention are described above, however, those skilled in the art are it should be understood that this is practical Novel to be not restricted to the described embodiments, above-described embodiment only illustrates the principles of the present invention, practical new not departing from this The utility model can also be there are many changes and improvements under the premise of type range, these changes and improvements belong to the utility model skill In the range of art scheme.

Claims

1. forming device, it is characterised in that: including slide unit bracket, slide unit pedestal upper end face is equipped with linear guides, linearly leads Shear is equipped with by sliding block on rail, slide unit bracket is equipped with the cylinder of connection shear, and cylinder pushes shear to exist Traverse motion on linear guides；Shear include shear bracket, be fixed on shearing bracket on section module, cutter, Support plate and stop support, section module level in axial plane be equipped with discharging identical with molding profile longitudinal cross-section Mouthful, cutter is disposed longitudinally on the shearing bracket above section module, and section module longitudinal central axis face is equipped with above and below for cutter The cutter groove of operation；The shearing bracket is fixedly arranged at the front end with support plate, the supporting surface of the support plate and the lower plane of discharge port In parallel, on the supporting plate, stop support is equipped with sliding block, and sliding block is slided by hydraulic control for the stop support connection It extends on support plate supporting surface, the distance of the sliding block to discharge port is the length of profile；The slide unit side face Inductor equipped with induction shearing bracket front end face, the inductor, cutter, sliding block are all connected with PLC control cabinet.

2. forming device according to claim 1, it is characterised in that: forming device further includes rack, rack It is equipped with shaping area, the shaping area includes several groups profile to roller wheel and several groups indent roller；Every group of grooved bowl Wheel includes the inside and outside interior grooved roller and outer grooved roller being correspondingly arranged on the rack, and interior grooved roller and outer grooved roller are driven roller；It is described Every group of profile includes the upper roll wheel and lower roll wheel being correspondingly arranged up and down to roller wheel, and upper roll wheel is driven roller, and lower roll wheel is Active roll, the several groups profile pass through multistage chain transminssion mechanism to the shaft end of several lower roll wheels in roller wheel and pass It is dynamic.

3. forming device according to claim 2, it is characterised in that: be additionally provided with correction zone, the correction in rack Area includes several groups dimension correction roller and several groups skew control roller.

4. forming device according to claim 3, it is characterised in that: the dimension correction roller is two groups, described Every packet size correction roller includes the inside and outside inside dimension correction roller being correspondingly arranged on the rack and an outside dimension school Positive roller；The inside dimension correction roller is for correcting profile inside dimension, and inside dimension correction roller is positioned to be corrected On the inside of profile；The outside dimension correction roller is for correcting profile external dimensions, and outside dimension correction roller is located to school On the outside of positive profile；Two inside dimension correction rollers or so are disposed adjacent, two corresponding two inside dimension schools of outside dimension correction roller Positive roller is located at the outside of profile to be corrected.

5. forming device according to claim 3, it is characterised in that: the skew control roller is two groups, described Every group of skew control roller includes a upper skew control roller and a lower skew control roller, the upper skew control roller Wheel and lower skew control roller shift to install on the rack up and down.

6. forming device according to claim 2, it is characterised in that: the profile is 23 groups to roller wheel, Drive 23 groups of profiles that the multistage chain transminssion mechanism that roller wheel is driven is set where the first to the 23rd lower roll wheel On first to the 23rd transmission shaft, the first transmission shaft is between the two neighboring transmission shaft into the 5th rotation axis, the 6th is driven Axis is between the two neighboring transmission shaft into the tenth transmission shaft, the 11st transmission shaft is two neighboring into the 23rd transmission shaft A chain is equipped between transmission shaft, between the 4th transmission shaft and the 9th transmission shaft be equipped with a chain, the 9th transmission shaft and 12nd transmission shaft passes through a chain respectively and connect with the reducer output shaft for providing power.