CN208201295U - A kind of cotton core rod forming machine - Google Patents
A kind of cotton core rod forming machine Download PDFInfo
- Publication number
- CN208201295U CN208201295U CN201820642005.8U CN201820642005U CN208201295U CN 208201295 U CN208201295 U CN 208201295U CN 201820642005 U CN201820642005 U CN 201820642005U CN 208201295 U CN208201295 U CN 208201295U
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- cotton core
- roller bearing
- yarn
- core rod
- forming machine
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Abstract
The utility model discloses a kind of cotton core rod forming machines, including feeder, forming part, tractive unit and the cutting portion set gradually along material direction of travel；Forming part includes heating furnace, which is provided with the hot melt channel of row of horizontal distribution；Feeder is used to for fiber wire grouping being delivered in each hot melt channel of the first heating furnace, and every group of fiber wire is made of plurality of fibers silk thread, and each group fiber wire is heated bonding into cotton core stick by hot melt channel；Tractive unit includes being driven by motor to roller bearing, includes horizontally disposed first roller bearing and the second roller bearing to roller bearing, the direction of rotation of the first roller bearing and the second roller bearing it is opposite and by with tractive force backward is provided and cotton core stick friction；Cutting portion is used to cotton core stick carrying out severing by setting length.The utility model realizes the production automation of cotton core stick, reduces cost of labor.
Description
Technical field
The utility model relates to a kind of cotton core rod forming machines.
Background technique
Cotton core stick is commonly called as being composed of the fiber of type more subtle perforated fiber silk threads for perfume core, perfume stick
Beam.Cotton core stick is mainly used for the natural of perfume and volatilizees and some products for needing diversion function, is suitable for automobile perfume seat, day
With industries such as air freshener, miniature humidifier, toy, kind flower, medical treatment.
Cotton core stick is although widely used, but since its manufacturing process is simple, and cost is relatively low, and most of producer is all
It is to produce cotton core stick by the way of manual, there is no the complete production units to cotton core stick to carry out relevant research, also
It is that there are no set of cotton core stick molding equipments in the market.
In view of this, it is necessory to provide a kind of cotton core stick molding equipment.
Utility model content
The utility model aim is to provide a kind of cotton core rod forming machine, to improve the production efficiency of cotton core stick, and meanwhile it is real
Existing cotton core stick production automation, reduces cost of labor.
To achieve the above object, the technical scheme adopted by the utility model is
A kind of cotton core rod forming machine, including feeder, forming part, tractive unit and the sanction set gradually along material direction of travel
Disconnected portion；Forming part includes heating furnace, which is provided with the hot melt channel of row of horizontal distribution；
Feeder be used for by fiber wire grouping be delivered in each hot melt channel of the first heating furnace, every group of fiber wire by
Plurality of fibers silk thread composition, each group fiber wire are heated bonding into cotton core stick by hot melt channel；
Tractive unit includes being driven by motor to roller bearing, includes horizontally disposed first roller bearing and the second roller bearing to roller bearing,
The direction of rotation of first roller bearing and the second roller bearing it is opposite and by with tractive force backward is provided and cotton core stick friction；
Cutting portion is used to cotton core stick carrying out severing by setting length.
When using the utility model production cotton core stick, fiber wire is divided into multiple groups, every group of plurality of fibers silk group
It is delivered to heating furnace from feeder at fibre bundle, heated bonding is sent into cutting portion, cutting portion by tractive unit at after cotton core stick
After cotton core stick is cut into corresponding length, seen off through conveyer belt.
As a kind of improvement of the utility model, the heating furnace is two, along material direction of travel parallelly distribute on.It can
To set different heating temperatures, the bonding quality and efficiency of cotton core stick are improved.
As a kind of improvement of the utility model, described is two to roller bearing, along material direction of travel parallelly distribute on.Cloth
Two pairs are set to roller bearing, can be improved the hauling speed of cotton core stick.
Further, it is described to roller bearing on a locating rack, first roller bearing and the second roller bearing are between the two
Gauge is supported on locating rack from adjustable mode.By adjusting the spacing distance between the first roller bearing and the second roller bearing, with
Adapt to the production requirement of different-diameter cotton core stick.
As a kind of improvement of the utility model, the cutting portion includes tool apron, cutter head and cylinder, and it is long that tool apron is equipped with one
Connected in star, cutter head bottom are equipped with the blade corresponding to elongate recesses, the linear movable end connection cutter head top of cylinder, with band moving knife
Head lifting displacement.The blade of long strip type simultaneously can neatly cut off all cotton core sticks, guarantee the consistent of cotton plug length, mention
Cambodia's plug producing efficiency.
As a kind of improvement of the utility model, the feeder includes bracket and multiple yarn disks, and support height direction is set
Multilayer yarn disk support frame is set, multiple yarn disk rotating mechanisms are horizontally disposed on yarn disk support frame, yarn disk rotating mechanism includes that rotation connects
It connects in the turntable of yarn disk support frame, with the friction pulley of turntable frictional fit and for adjusting friction pulley and rotary table friction force
Strainer, yarn disk are set on turntable, further include a driving mechanism, for providing powered belt turn to all friction pulleys simultaneously
Disk rotation.
Yarn disk is fixed on turntable, is driven turntable rotation to realize automatic yarn releasing by driving mechanism, is passed through strainer tune
The frictional force for saving friction pulley and turntable, changes the revolving speed of turntable, realizes the independent of each fiber wire conveying speed and tensioning state
It is adjustable.
Further, the strainer includes adjustable plate and adjusts bolt, and adjustable plate one end passes through a support base and yarn
The rotation connection of disk support frame, the other end are provided with a shaft, an adjustment hole are additionally provided in the middle part of adjustable plate, adjust bolt and pass through tune
It is spirally connected after knothole with yarn disk support frame, one end of shaft is connect with friction pulley, and the other end is connect with the driving mechanism.By changing
The center for being screwed into depth adjustment friction pulley and turntable of modified tone section bolt away from, to change the pressing force that friction pulley is applied to turntable,
To realize the adjusting of friction pulley and rotary table friction force.
Further, the driving mechanism includes motor, transmission shaft and multiple synchronous toothed belts, the transmission shaft rotation peace
Mounted in bracket side, a driving gear and multiple first driven gears which is provided with, first driven gear and yarn disk support
Frame matches, and is set in the shaft there are two the second driven gear, and the motor is connect by synchronous toothed belt with driving gear,
First driven gear is connect by synchronous toothed belt with the second driven gear at a distance of nearest shaft, each shaft
Second driven gear is also sequentially connected by synchronous toothed belt respectively.All friction pulleys can be driven simultaneously by a motor
It rotates synchronously, each yarn disk rotating mechanism is easy to accomplish to the separately adjustable of each turntable by synchronous tooth profile band connection.
As a kind of improvement of the utility model, each yarn disk support frame front upper place is equipped with yarn support frame, yarn
It is all provided with each yarn disk opposite position that there are two yarn location holes on support frame.Can occur to avoid the fiber wire on each yarn disk
Mutually the phenomenon that winding.
As a kind of improvement of the utility model, the material approaching side of the forming part, tractive unit and cutting portion is equipped with
Guiding mechanism.Fiber wire or cotton core stick can accurately be imported into subsequent processing.
Compared with prior art, the utility model has the advantage that
1, the utility model improves the production efficiency of cotton core stick, while realizing cotton core stick production automation, reduces artificial
Cost.
2, the utility model is realized by way of frictional drive to the independent control of each yarn disk rotating speed, can both be put automatically
Line can also be such that fiber wire is effectively tensioned during pull-out, further increase the Forming Quality of cotton core stick.
Detailed description of the invention
Fig. 1 is the complete machine schematic diagram of the utility model cotton core rod forming machine；
Fig. 2 is the schematic diagram of the feeder of the utility model；
Fig. 3 is the portion A enlarged drawing；
Fig. 4 is the portion B enlarged drawing；
Fig. 5 is the schematic diagram of the utility model forming part；
Fig. 6 is the schematic diagram of the utility model tractive unit；
Fig. 7 is the portion C enlarged drawing；
Fig. 8 is the schematic diagram one of the utility model cutting portion；
Fig. 9 is the schematic diagram two of the utility model cutting portion.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and examples.It is understood that described herein
Specific embodiment be used only for explaining the utility model, rather than the restriction to the utility model.It also should be noted that
For ease of description, part relevant to the utility model is illustrated only in attached drawing rather than full content.
Embodiment:
Please refer to shown in Fig. 1, a kind of cotton core rod forming machine, including set gradually along material direction of travel feeder 1, at
Type portion 2, tractive unit 3 and cutting portion 4.
Shown in referring to figure 2., feeder 1 is used to for fiber wire grouping to be delivered to forming part 2, and main body is square tubes soldering
Made of bracket 101, bracket 101 shown in figure is the basic unit of feeder 1, can be according to specific design requirement, will
Multiple brackets 101 are welded into a more big rack side by side.The 4 layers of yarn disk to match support are distributed with along 101 short transverse of bracket
5 yarn disk rotating mechanisms 104 are all distributed in frame 102 and yarn support frame 103, every layer of yarn disk support frame 103 in the horizontal direction,
Totally 20, for driving yarn disk 105 to rotate, yarn support frame 103 is located at the front upper place of yarn disk support frame 102, thereon face yarn
The position of disk 105 opens up two yarn location holes 106, passes through for the fiber wire on yarn disk 105, and each fiber wire is avoided to draw
It is mutually wound during out.
Referring to figure 3. and shown in Fig. 4, yarn disk rotating mechanism 104 includes turntable 107, friction pulley 108 and strainer, is opened
Tight mechanism includes adjustable plate 109, adjusts bolt 110 and support base 111.Turntable 107 is rotatably installed in yarn by components such as bearings
103 top surface of disk support frame, 107 center of turntable have cylindrical boss, 105 sets of yarn disk on boss, by tight fit or other
Conventional positioning mechanism locking, so that yarn disk 105 cannot be freely rotated on turntable 107, but rotates together with turntable 107.
Support base 111 is fixed on 103 side of yarn disk support frame, and 109 one end of adjustable plate is rotatablely connected by pin shaft and support base 111, separately
One end is to move freely end, this move freely end and is equipped with axis hole, installs a rotatable shaft 112 by components such as bearings,
112 upper end of shaft is stretched out axis hole and is fixedly connected with friction pulley 108, and the height of friction pulley 108 is lower than the height of turntable 107, will not
The placement of yarn disk 105 is interfered, the cylindrical surface of friction pulley 108 is in contact with turntable 107, drives turntable 107 to rotate by friction.It adjusts
It is provided with adjustment hole 113 in the middle part of section plate 109, adjusts after bolt 110 passes through adjustment hole 113 and is spirally connected with yarn disk support frame 103, pass through tune
The center for being screwed into depth adjustment friction pulley 108 and turntable 107 of section bolt 110 is away from change friction pulley 108 is applied to turntable 107
Pressing force, to realize the adjusting of friction pulley 108 Yu 107 frictional force of turntable, and then realize the adjusting of 107 revolving speed of turntable.
Driving mechanism uses Synchronous Belt Drives mode comprising motor 114 and transmission shaft 115, motor 114 are mounted on
The bottom of bracket 101, transmission shaft 115 are rotatably installed in 101 side of bracket by components such as bearings.One is fixed on transmission shaft 115
A the first driven gear of driving gear 116 and 4 117, the height of each first driven gear 117 and each 103 phase of yarn disk support frame
Matching, 112 lower end of shaft is successively arranged 2 the second driven gears 118.Gear on 114 output shaft of motor passes through synchronous tooth profile
It is connect with 119 with the driving gear 116 on transmission shaft 115, the first driven gear 117 on transmission shaft 115 passes through synchronous tooth profile
It connect with 119 second driven gears 118 top with nearest shaft 112 (left end), left end shaft 112 is on the lower
Second driven gear 118 is connect by synchronous toothed belt 119 with the second driven gear 118 of adjacent shaft 112 on the lower, and is somebody's turn to do
The second top driven gear 118 of shaft 112 further through synchronous toothed belt 119 and its adjacent shaft 112 in right side it is top the
The connection of two driven gears 118, and so on, so that all shafts 112 be connected.After motor 114 starts, pass through driving tooth
Wheel 116 drives transmission shaft 115 to rotate, and transmission shaft 115 is driven all by the first driven gear 117 and the second driven gear 118
Shaft 112 rotate, and then all friction pulley 108 is driven to rotate, all turntables 107 is finally driven to rotate.
The feeder 1 of the utility model can drive all turntables 107 to rotate synchronously simultaneously by a motor 114,
While realizing automatic yarn releasing, positioned at the fiber wire of feeder 1 and forming part 2 and positioned at forming part 2 and tractive unit 3
Cotton core stick can be effectively tensioned, and the Forming Quality and shaping efficiency of cotton core stick are improved.Further, due to each friction
Frictional force between wheel 108 and turntable 107 can be adjusted individually, and therefore, each 107 revolving speed of turntable can also be adjusted individually, so as to
To control the transport status of every fiber wire, further increase the Forming Quality of cotton core stick according to design requirement.
Shown in referring to figure 5., forming part 2 includes 2 heating furnaces 21 being distributed parallelly on table top along material direction of travel,
The preferred electric furnace of heating furnace 21, convenient for the accurate control of temperature, heating furnace 21 is equipped with the hot melt channel 22 of row of horizontal distribution.
2 the first guide support plates 23, the first guiding are oppositely arranged on the table top in 21 front (fiber wire approaching side) of heating furnace
Pilot hole 24 corresponding with hot melt channel 22 is distributed in support plate 23, for corresponding fiber wire accurately to be imported into
In the hot melt channel 22 of heating furnace 21.
It please refers to shown in Fig. 6 and Fig. 7, tractive unit 3 includes by motor while 2 of driving to roller bearing, advances along material
Direction parallelly distribute on.It include horizontally disposed first roller bearing 31 and the second roller bearing 32 to roller bearing, the first roller bearing 31 and the second roller bearing
32 direction of rotation it is opposite and by with tractive force backward, the cotton core stick that will be come out from forming part 2 are provided and cotton core stick friction
It is delivered to cutting portion 4.
The table top of tractive unit 3 is equipped with locating rack, and 2 are supported on locating rack roller bearing side by side, the first roller bearing 31 and the
Spacing distance between two roller bearings 32 is adjustable.Specifically, locating rack includes that the left riser 33 being fixed on table top and the right side are perpendicular
Plate 34, left riser 33 and the upper end of right riser 34 are fixedly connected by connecting plate 35, and 31 lateral support of the first roller bearing is in left riser
33 and right riser 34 lower end, it further includes movable plate 37 and driving that the upper end of left riser 33 and right riser 34, which is provided with through slot 36,
Device, 37 both ends of movable plate are slidably mounted in through slot 36, and driving device is mounted on connecting plate 35 comprising sequentially connected
Handwheel 371, horizontal screw bolt 372, bevel gear to 373 and vertical screw rod (not shown), the lower end of vertical screw rod then with activity
Nut (not shown) on plate 37 is spirally connected.Sliding block 38 is equipped in the through slot 36 of 37 lower section of movable plate, the second roller bearing 32 is laterally
It is supported between two sliding blocks 38, movable plate 37 is equipped with the adjustment bolt 374 being spirally connected with sliding block 38.Pass through swinging handle 371
Movable plate 37 is driven to slide in through slot 36, to adjust the interval distance between 2 the first roller bearings 31 and the second roller bearing 32 simultaneously
From, by turning adjustment bolt 374 sliding block 38 is slided in through slot 36, so as to individually adjust any one first roll
Spacing distance between second roller bearing 32 engaged therewith of axis 31, to adapt to the production requirement of different-diameter cotton core stick.
In the present embodiment, it is all coated with rubber layer outside the first roller bearing 31 and the second roller bearing 32, cladding rubber layer can mention
The frictional force of high roller bearing and cotton core stick or fibre bundle, so that tractive force is improved, so that automated production process is more smooth.
Tractive unit 3, which is located on the table top in front of locating rack, is additionally provided with the second guide support plate 39, the second guide support plate 39
Top is distributed a row and has spaced first guide groove 391, and the height of the first guide groove 391 is consistent with the crack to roller bearing,
For accurately importeding into corresponding cotton core stick in the crack to roller bearing.
It please referring to shown in Fig. 8 and Fig. 9, cutting portion 4 sets length progress severing for pressing cotton core stick, including tool apron 41,
Cutter head 42, support plate 43 and cylinder 44, tool apron 41 are fixed on 4 table top of cutting portion, and 43 both ends of support plate are fixed by guide post 45
On tool apron 41,42 both ends of cutter head are slidably mounted on guide post 45, have an elongate recesses on tool apron 41,42 bottom of cutter head is equipped with
Corresponding to the blade 46 of elongate recesses, cylinder 44 is mounted on support plate 43, and linear 42 top of movable end connection cutter head drives
The lifting displacement of cutter head 42.Cotton core stick is between cutter head 42 and tool apron 41, when blade 46 is cut, falls into the elongate recesses of tool apron 41
In, so that cotton core stick be completely cut through.The blade of long strip type simultaneously can neatly cut off all cotton core sticks, guarantee cotton core stick
Consistent, the raising cotton core stick producing efficiency of length.
In order to avoid the rigid collision of tool apron 41 and cutter head 42 damages blade 46, tool apron 41 is surrounded by multiple lower buffer stoppers
47, correspondingly, cutter head 42 is surrounded by upper buffer stopper 48 corresponding with lower buffer stopper 47, lower buffer stopper 47 and upper buffer stopper 48 are equal
It is made of the rubber with certain degree of hardness, effectively slows down the impact force of the receiving of cutter head 42.
Cutting portion 4, which is located on the table top in 41 front of tool apron, is additionally provided with third guide support plate 49, third guide support plate 49
Top is distributed a row and has spaced second guide groove 491, and the height of the second guide groove 491 is consistent with the height of tool apron 41,
For cotton core stick parallel interval to be imported between tool apron 41 and blade 46, prevent from leading to length after cutting off because of the deflection of cotton core stick
It is irregular.
For above-described embodiment simply to illustrate that the technical ideas and features of the present invention, its purpose is allows this field
Interior those of ordinary skill can understand the content of the utility model and implement accordingly, can not limit the utility model with this
Protection scope.The equivalent changes or modifications that all essence according to the content of the present invention is made, should all cover in this reality
With in novel protection scope.
Claims (10)
1. a kind of cotton core rod forming machine, it is characterised in that: including set gradually along material direction of travel feeder, forming part,
Tractive unit and cutting portion；Forming part includes heating furnace, which is provided with the hot melt channel of row of horizontal distribution；
Feeder is used to for fiber wire grouping being delivered in each hot melt channel of the first heating furnace, and every group of fiber wire is by more
Fiber wire composition, each group fiber wire are heated bonding into cotton core stick by hot melt channel；
Tractive unit includes being driven by motor to roller bearing, includes horizontally disposed first roller bearing and the second roller bearing to roller bearing, and first
The direction of rotation of roller bearing and the second roller bearing it is opposite and by with tractive force backward is provided and cotton core stick friction；
Cutting portion is used to cotton core stick carrying out severing by setting length.
2. cotton core rod forming machine according to claim 1, it is characterised in that: the heating furnace is two, along material row
Into direction parallelly distribute on.
3. cotton core rod forming machine according to claim 1, which is characterized in that described is two to roller bearing, along material row
Into direction parallelly distribute on.
4. cotton core rod forming machine according to claim 3, which is characterized in that it is described to roller bearing on a locating rack,
First roller bearing and the second roller bearing are supported on locating rack in such a way that the spacing distance of the two is adjustable.
5. cotton core rod forming machine according to claim 1, which is characterized in that the cutting portion includes that tool apron, cutter head are gentle
Cylinder, tool apron are equipped with an elongate recesses, and cutter head bottom is equipped with the blade corresponding to elongate recesses, the linear movable end connection of cylinder
At the top of cutter head, with band dynamic cutter head lifting displacement.
6. cotton core rod forming machine according to claim 1, which is characterized in that the feeder includes bracket and multiple yarns
Multilayer yarn disk support frame is arranged in disk, support height direction, and multiple yarn disk rotating mechanisms are horizontally disposed on yarn disk support frame, and yarn disk turns
Motivation structure includes the turntable for being rotatably connected on yarn disk support frame, with the friction pulley of turntable frictional fit and for adjusting friction
The strainer of wheel and rotary table friction force, it further includes a driving mechanism that yarn disk, which is fixed on turntable, for simultaneously to all frictions
Wheel provides the rotation of powered belt turn disk.
7. cotton core rod forming machine according to claim 6, which is characterized in that the strainer includes adjustable plate and adjusting
Bolt, adjustable plate one end are rotatablely connected by a support base and yarn disk support frame, and the other end is provided with a shaft, adjustable plate middle part
It is additionally provided with an adjustment hole, adjusts after bolt passes through adjustment hole and is spirally connected with yarn disk support frame, one end of shaft is connect with friction pulley,
The other end is connect with the driving mechanism.
8. cotton core rod forming machine according to claim 7, which is characterized in that the driving mechanism includes motor, transmission shaft
With multiple synchronous toothed belts, the transmission shaft is rotatably installed in bracket side, which is provided with a driving gear and multiple first from
Moving gear, first driven gear match with yarn disk support frame, are set in the shaft there are two the second driven gear, described
Motor is connect by synchronous toothed belt with driving gear, and first driven gear is turned by synchronous toothed belt at a distance of nearest
Second driven gear of axis connects, and the second driven gear of each shaft is also sequentially connected by synchronous toothed belt respectively.
9. cotton core rod forming machine according to claim 6, which is characterized in that each yarn disk support frame front upper place is equipped
Yarn support frame, is all provided with each yarn disk opposite position that there are two yarn location holes on yarn support frame.
10. cotton core rod forming machine according to claim 1, which is characterized in that the forming part, tractive unit and cutting portion
Material approaching side is equipped with guiding mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820642005.8U CN208201295U (en) | 2018-04-28 | 2018-04-28 | A kind of cotton core rod forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820642005.8U CN208201295U (en) | 2018-04-28 | 2018-04-28 | A kind of cotton core rod forming machine |
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| Publication Number | Publication Date |
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| CN208201295U true CN208201295U (en) | 2018-12-07 |
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ID=64521932
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820642005.8U Active CN208201295U (en) | 2018-04-28 | 2018-04-28 | A kind of cotton core rod forming machine |
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| Country | Link |
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| CN (1) | CN208201295U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108396465A (en) * | 2018-04-28 | 2018-08-14 | 广东鑫球新材料科技有限公司 | A kind of cotton core rod forming machine |
| CN109722792A (en) * | 2018-12-17 | 2019-05-07 | 河北久丰节能科技有限公司 | A kind of cellucotton pipe automated production equipment |
| CN113057800A (en) * | 2021-04-01 | 2021-07-02 | 山东海燕医用材料制造有限公司 | Batch processing device for sterilized cotton swabs |
-
2018
- 2018-04-28 CN CN201820642005.8U patent/CN208201295U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108396465A (en) * | 2018-04-28 | 2018-08-14 | 广东鑫球新材料科技有限公司 | A kind of cotton core rod forming machine |
| CN109722792A (en) * | 2018-12-17 | 2019-05-07 | 河北久丰节能科技有限公司 | A kind of cellucotton pipe automated production equipment |
| CN109722792B (en) * | 2018-12-17 | 2021-09-07 | 河北久丰节能科技有限公司 | Automatic production equipment for fiber cotton pipe |
| CN113057800A (en) * | 2021-04-01 | 2021-07-02 | 山东海燕医用材料制造有限公司 | Batch processing device for sterilized cotton swabs |
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