CN208195248U - A kind of processing unit for fastener biscuit - Google Patents
A kind of processing unit for fastener biscuit Download PDFInfo
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- CN208195248U CN208195248U CN201820763448.2U CN201820763448U CN208195248U CN 208195248 U CN208195248 U CN 208195248U CN 201820763448 U CN201820763448 U CN 201820763448U CN 208195248 U CN208195248 U CN 208195248U
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Abstract
The utility model provides a kind of processing unit for fastener biscuit.The structure that it solves existing rust remover is too simple, continuously can not uninterruptedly handle, and handles the technical problems such as cumbersome.This is used for the processing unit of fastener biscuit, including bottom plate, is disposed with annealing mechanism, sandblasting mechanism and wire-drawing mechanism on bottom plate.The utility model has the advantages that processing is quick.
Description
Technical field
The utility model belongs to field of mechanical technique, is related to a kind of processing unit, especially a kind of to be used for fastener biscuit
Processing unit.
Background technique
Wire rod is also known as wire rod or biscuit, is that heating steel billet is rolled to prolong and made.Steel wire in the process of production and processing, need to will produce
Steel wire out is wound into.
Through retrieving, as Chinese patent literature discloses a kind of coil rod derusting machine [application number: 200610051104.0;It is open
Number: CN 101088635A].This coil rod derusting machine, it is characterized in that: the coil rod derusting machine includes motor, transmission device, removes
Become rusty axis, centrifugation pressure watt and steel brush, and one end of the derusting axis is equipped with bearing, and is installed in bearing block by the bearing, by passing
The output shaft of motor is connected by dynamic device with one end of derusting axis installation bearing, and derusting axis is Hollow Cylindrical Shaft, in the middle part of the axis that derusts
And 2-4 hollow card slots are uniformly arranged along the circumference on other end suitable length, phase correspondingly is set on derusting axis excircle
The arc-shaped centrifugation pressure watt of quantity is answered, shaft is respectively arranged in each centrifugation pressure watt, in derusting axis outer circle, is centrifuged the two of pressure watt
End is equipped with mounting flange, and the both ends of the shaft in the centrifugation pressure watt is connected to above-mentioned mounting flange, and the steel brush is installed on derusting
In the corresponding hollow card slot of axis, in the centre bore of brush head direction derusting axis, brush tail stretches out derusting axis outer circle.
Rust remover disclosed in the patent is although easy for installation, and still, the structure of the rust remover is too simple, can not be continuous
Uninterrupted processing, handles cumbersome, and therefore, it is necessary for designing a kind of processing unit for fastener biscuit.
Summary of the invention
The purpose of this utility model is the presence of the above problem in view of the prior art, is proposed a kind of for fastener biscuit
Processing unit, the processing unit have the characteristics that processing it is quick.
The purpose of this utility model can be realized by the following technical scheme: a kind of processing dress for fastener biscuit
It sets, including bottom plate, which is characterized in that annealing mechanism, sandblasting mechanism and wire-drawing mechanism are disposed on the bottom plate.
Using the above structure, biscuit is made annealing treatment by annealing mechanism, biscuit is sprayed by sandblasting mechanism
Sand processing carries out wire drawing process to biscuit by wire-drawing mechanism, it can be achieved that continuous uninterrupted operation, processing are quick.
The annealing mechanism includes workbench one and annelaing pot, and workbench one is fixed on bottom plate, and annelaing pot is fixed on work
Make on platform one, several electric heating tubes are provided in annelaing pot, annelaing pot side, which has, picks and places mouth one, and being hinged on annelaing pot can incite somebody to action
The chamber door one that mouth one closes is picked and placed, the annelaing pot other side is horizontally disposed the internal shaft with through-hole, shaft one end and use
It is connected in the placement axis for placing biscuit, the dynamic structure one that the shaft other end passes through the side wall of annelaing pot and one can drive it to rotate
It is connected;The flow-guiding structure that water conservancy diversion can be carried out to the air-flow in annelaing pot is provided on workbench one, flow-guiding structure includes air blower
One, air blower two and supplemental cartridge, placing has cavity inside axis, places axis side and offers several outlets being connected with cavity
Through-hole, air blower one are fixed on workbench one, and air blower one is located at the annelaing pot other side, and air blower one passes through one He of connecting leg
Cavity is connected, and supplemental cartridge, which is set in, places on axis, and has the gap passed through for biscuit, auxiliary between supplemental cartridge and placement axis
Several auxiliary air vents are additionally provided on cylinder, air blower two is fixed on workbench one, and air blower two is located at the lower section of annelaing pot, drum
Blower two is connected by connecting leg two with the bottom of annelaing pot.
Using the above structure, biscuit is placed on and is placed on axis, shut chamber door one, drive shaft to turn by dynamic structure one
Axis, shaft, which drives, places axis rotation, places axis and drives biscuit rotation, opens air blower one, defeated in axis to placing by connecting leg one
It supplies gas body, and is exported from exhaust through hole, under the action of supplemental cartridge, form the air-flow of rotation;Meanwhile air blower two is opened, lead to
It crosses connecting leg two and conveys gas to annelaing pot bottom, form air-flow from the bottom to top, make uniformly to heat up or cool down in annelaing pot, it is ensured that
The quality of annealing, annealing are reliable.
Several stop collars for biscuit limit are further fixed on the placement axis.
Using the above structure, the biscuit placed on axis can effectively be limited by stop collar.
Be additionally provided on the workbench one for biscuit pick and place pick-and-place structure one, pick and place structure one include positioning plate,
Guide rail one, slide, rack gear one, gear one, decelerating motor one, cylinder one and pick-and-place bar, positioning plate are fixed on workbench one, lead
Rail one is horizontally fixed on positioning plate, and slide is arranged on guide rail one, and cylinder one is fixed on slide, and the piston rod of cylinder one is perpendicular
Straight the piston rod end of cylinder one is connected by support frame with bar is picked and placed upwards, and pick-and-place bar can be located in annelaing pot, rack gear one
It is horizontally fixed on positioning plate, and rack gear one is parallel to each other with guide rail one, decelerating motor one is fixed on slide, decelerating motor one
Output shaft straight down, gear one is fixed on the output shaft end of decelerating motor one, and gear one is meshed with rack gear one.
When needing to pick and place biscuit, the output shaft rotation of control decelerating motor one, the output shaft of decelerating motor one
Band moving gear one rotates, gear one with rack gear one is progressively engaged moves back and forth slide along guide rail one, slide makes pick-and-place bar
Return is dynamic, and the piston rod of control cylinder one moves up and down, and the piston rod of cylinder one drives pick-and-place bar to move up and down, and picks and places bar for disk
Material is picked and placed.
The dynamic structure one includes driving wheel, driven wheel and decelerating motor two, and decelerating motor two is fixed by mounting rack
On workbench one, the output shaft of decelerating motor two is horizontally disposed, and driving wheel is fixed on the output shaft end of decelerating motor two, from
Driving wheel is fixed on the shaft other end, and driving wheel is meshed with driven wheel.
When needing rotates shaft, the output shaft rotation of control decelerating motor two, the output shaft of decelerating motor two is driven
Driving wheel rotation, driving wheel drive driven wheel rotation, and driven wheel drives shaft rotation, so as to rotate shaft.
The sandblasting mechanism includes workbench two and blasting cabinet, and workbench two is fixed on bottom plate, and blasting cabinet is fixed on work
Make on platform two, blasting cabinet side, which has, picks and places mouth two, and the chamber door two that can close pick-and-place mouth two, sandblasting are hinged on blasting cabinet
The dispensing shaft for placing biscuit is provided in case, blasting cabinet and one is stretched out in dispensing shaft one end can drive the dynamic structure of its rotation
Two are connected, and the dispensing shaft other end has several annular spacing grooves for limiting biscuit.
Be additionally provided on the workbench two for biscuit pick and place pick-and-place structure two, pick and place structure two include manipulator,
Mobile base, cylinder two, suspension hook and the rack being in U-shape, manipulator one end are connected with workbench two, the manipulator other end and pick-and-place
The middle part of frame is connected, and the lower end of rack is working end, and several placing grooves for placing biscuit are offered on working end, picks and places
The upper end of frame is installation end, and Mobile base is arranged on installation end, the moving assembly phase that Mobile base can drive it to move back and forth with one
Even, cylinder two is fixed on Mobile base, and straight down, the piston rod end of cylinder two is connected the piston rod of cylinder two with suspension hook.
Using the above structure, mobile by mechanical hand-motion rack, so that rack is located at biscuit storeroom, passes through movement
Component drives Mobile base to move back and forth, and Mobile base drives cylinder two to move back and forth, and the piston rod of control cylinder two moves up and down, gas
The piston rod of cylinder two drives suspension hook to move up and down, and biscuit is put into one by one in the placing groove of rack, after piling on rack, leads to
It is mobile to cross mechanical hand-motion rack, multiple biscuits are disposably put on dispensing shaft, and biscuit is made to be located at respective annular limit
In the slot of position, original single pick-and-place may replace, it is easy to operate.
The dynamic structure two includes power motor, driving pulley, driven pulley and transmission belt, and power motor is fixed on work
Make on platform two, the output shaft of power motor is horizontally disposed, and driving pulley is fixed on the output shaft end of power motor, driven pulley
It is fixed on dispensing shaft one end, transmission belt is set between driving pulley and driven pulley.
When needing rotates dispensing shaft, the output shaft rotation of power motor is controlled, the output shaft of power motor drives master
Movable belt pulley rotation, driving pulley drive driven pulley rotation, and driven pulley drives dispensing shaft rotation, so as to turn dispensing shaft
It is dynamic.
The moving assembly includes guide rail two, sliding block, gear two, rack gear two and servo motor, and guide rail two is horizontally fixed on
On installation end, sliding block is arranged on guide rail two, and rack gear two is horizontally fixed on installation end, and rack gear two and guide rail two are mutually flat
Row, servo motor are fixed on sliding block, and the output shaft of servo motor is vertically arranged, and gear two is fixed on the output shaft of servo motor
End, and gear two is meshed with rack gear two, Mobile base is connected with sliding block.
When needing moves back and forth Mobile base, the output shaft rotation of servo motor, the output shaft band of servo motor are controlled
Moving gear two rotates, and gear two, which is gradually meshed with rack gear two, moves back and forth sliding block along guide rail two, and sliding block drives Mobile base
Move back and forth, so as to move back and forth Mobile base.
Cleaning structure is additionally provided on the workbench two, cleaning structure includes cleaning pipe, air compressor machine and appendix, cleaning
Pipe is horizontally fixed on working end, and cleaning pipe one end is closed end, and the cleaning pipe other end is connected with appendix one end, appendix
The other end is connected with air compressor machine, and air compressor machine is fixed on workbench two, and cleaning tube side part is also provided with several ventholes, and outlet
Hole is downward.
Using the above structure, air compressor machine is opened, is delivered air in cleaning pipe by appendix, and defeated from venthole
Out, the sand grains at the biscuit being located on rack is blown off under the action of air-flow, cleaning is reliable.
Barometric damper is provided on the appendix.
Using the above structure, the air-flow size in appendix can be adjusted by barometric damper.
The wire-drawing mechanism includes workbench three, and workbench three is fixed on bottom plate, and the middle part of workbench three is provided with peace
Loading board, the push-rod electric machine that mounting plate can drive it to move back and forth with one are connected, and several wire drawing dies, wire drawing die are fixed on mounting plate
On offer shaping channel, the middle part of workbench three has a locking structure that can lock mounting plate, on one end of workbench three
It is fixed with bracket one, rotation is provided with several importing wheels on bracket one, is fixed with bracket two, bracket on the other end of workbench three
Be vertically arranged with rotation axis on two, the dynamic structure three that rotation axis upper end can drive it to rotate with one is connected, rotation axis lower end with
Drawing block is connected, and take-up component is additionally provided on bracket two, and take-up component is located at below drawing block.
Using the above structure, mounting plate is driven to move back and forth by push-rod electric machine, mounting plate drives wire drawing die to move back and forth,
So that required wire drawing die is located at operating position, locked mounting plate by locking structure, biscuit is input to drawing by importing wheel
In the shaping channel of silk mould, rotation axis rotation is driven by dynamic structure three, rotation axis drives drawing block rotation, drawing block
It draws and attenuates biscuit and reaches required diameter, wound the biscuit after drawing-down by take-up component, due to having in fixed plate
Several wire drawing dies, it is versatile so as to the wire-drawing operation for different model biscuit.
The locking structure includes cylinder three and locking level, has several limit holes on mounting plate, cylinder three is fixed on work
Make on platform three, straight up, the piston rod end of cylinder three is connected the piston rod of cylinder three with locking level, and locking level can be inserted into
Into any one limit hole.
When needing to lock mounting plate, after mounting plate is moved to required position, above and below the piston rod of control cylinder three
Mobile, the piston rod of cylinder three drives locking level to move up and down, and is inserted into locking level in corresponding limit hole, and locking is reliable.
Lubrication assembly is additionally provided on the workbench three, lubrication assembly includes fixed frame, vibrating motor, elastic conveying
Pipe, supplemental cartridge, gear ring, driving wheel, driving motor and the storaging bucket for storing powdered lubricant, fixed frame are fixed on workbench three
On, and fixed frame is located between importing wheel and mounting plate, supplemental cartridge is rotatably arranged on fixed frame, and supplemental cartridge is in horizontal cloth
It sets, there is the channel passed through for biscuit in supplemental cartridge, also there is hairbrush item in supplemental cartridge, gear ring is set in outside supplemental cartridge, is driven
Motor is fixed on fixed frame, and the output shaft of driving motor is horizontally disposed, and driving wheel is fixed on the output shaft end of driving motor,
And driving wheel is meshed with gear ring, storaging bucket is fixed on fixed frame by spring, and storaging bucket is located above supplemental cartridge, material stock
Top struggle against with feed inlet, storaging bucket lower part is discharge port, and discharge port is connected with elastic conveying pipeline one end, and elastic conveying pipeline is another
End is connected by connecting rod with fixed frame, and the elastic conveying pipeline other end is located in supplemental cartridge, and vibrating motor is fixed on storaging bucket.
When needing to be lubricated biscuit, biscuit is passed through out of supplemental cartridge channel, control vibrating motor work, vibration
Dynamic motor drives storaging bucket vibration, and the powdered lubricant in storaging bucket is entered in supplemental cartridge by elastic conveying pipeline, meanwhile, control is driven
The output shaft rotation of dynamic motor, the output shaft of driving motor drive driving wheel rotation, driving wheel be gradually meshed with gear ring make it is auxiliary
Cylinder is helped to rotate, supplemental cartridge band electric brush item rotates, and powdered lubricant is applied and is uniformly put on biscuit surface, high lubricating effect by hairbrush item.
The dynamic structure three includes stepper motor one, driving gear and driven gear, and stepper motor one is fixed on bracket
On two, straight up, driving gear is fixed on the output shaft end of stepper motor one, driven gear to the output shaft of stepper motor one
It is fixed on rotation axis upper end, and driving gear is meshed with driven gear.
When needing rotates rotation axis, the output shaft rotation of control stepper motor one, the output shaft band of stepper motor one
Dynamic driving gear rotation, driving gear drive driven gear rotation, and driven gear drives rotation axis rotation.
The take-up component includes take-up stand and stepper motor two, and stepper motor two is fixed on workbench three, stepping electricity
Straight up, take-up stand is fixed on the output shaft end of stepper motor two to the output shaft of machine two.
When needing rotates take-up stand, the output shaft rotation of control stepper motor two, the output shaft band of stepper motor two
Dynamic take-up stand rotation, so as to rotate take-up stand.
The drawing block side is provided with Wirewinding roller, and Wirewinding roller is rotatably connected on bracket two.
Using the above structure, biscuit can be made preferably to be wound on drawing block by Wirewinding roller.
Compared with prior art, this has the advantages that this for the processing unit of fastener biscuit:
Biscuit is made annealing treatment by annealing mechanism in the utility model, sandblasting is carried out to biscuit by sandblasting mechanism
Processing carries out wire drawing process to biscuit by wire-drawing mechanism, it can be achieved that continuous uninterrupted operation, processing are quick.
Detailed description of the invention
Fig. 1 is the planar structure schematic diagram of annealing mechanism.
Fig. 2 is the planar structure schematic diagram of sandblasting mechanism.
Fig. 3 is the planar structure schematic diagram of wire-drawing mechanism.
Fig. 4 is the partial enlarged view in Fig. 3 at A.
Fig. 5 is the schematic perspective view that wire-drawing mechanism removes part.
In figure, 1, workbench one;2, annelaing pot;3, air blower two;4, connecting leg two;5, positioning plate;6, guide rail one;7, rack gear
One;8, decelerating motor one;9, gear one;12, support frame;13, cylinder one;14, slide;15, bar is picked and placed;16, stop collar;17,
Place axis;17a, exhaust through hole;18, supplemental cartridge;18a, auxiliary air vent;19, electric heating tube;21, shaft;22, driven wheel;23,
Connecting leg one;24, driving wheel;25, decelerating motor two;26, mounting rack;27, air blower one;31, workbench two;32, blasting cabinet;
33, dispensing shaft;33a, annular spacing groove;34, rack;35, manipulator;36, air compressor machine;37, barometric damper;38, gas transmission
Pipe;39, suspension hook;41, gear two;42, servo motor;43, sliding block;44, Mobile base;45, cylinder two;46, guide rail two;47, tooth
Item two;48, cleaning pipe;49, driven pulley;51, transmission belt;52, driving pulley;53, power motor;61, workbench three;62,
Cylinder three;63, bracket two;64, stepper motor two;65, take-up stand;66, drawing block;67, Wirewinding roller;68, stepper motor one;
69, driving gear;71, rotation axis;72, driven gear;73, mounting plate;73a, limit hole;74, locking level;75, wire drawing die;
75a, shaping channel;76, wheel is imported;77, bracket one;78, fixed frame;79, vibrating motor;81, storaging bucket;82, spring;83,
Elastic conveying pipeline;84, connecting rod;85, hairbrush item;86, gear ring;87, supplemental cartridge;88, driving wheel;89, driving motor;90, push rod
Motor.
Specific embodiment
It is specific embodiment of the utility model and in conjunction with attached drawing below, the technical solution of the utility model is made further
Description, but the utility model is not limited to these examples.
As Figure 1-Figure 5, it is originally used for processing unit of fastener biscuit, including bottom plate, is disposed with and moves back on bottom plate
Lighter structure, sandblasting mechanism and wire-drawing mechanism.
Annealing mechanism includes workbench 1 and annelaing pot 2, and workbench 1 is fixed on bottom plate, and annelaing pot 2 is fixed on work
Make on platform 1, in the present embodiment, annelaing pot 2 is fixed on by welding on workbench 1;It is provided in annelaing pot 2
Several electric heating tubes 19, in the present embodiment, the quantity of electric heating tube 19 are ten;2 side of annelaing pot, which has, picks and places mouth one, moves back
The chamber door one that pick-and-place mouth one can be closed is hinged on fire-box 2,2 other side of annelaing pot is horizontally disposed to have inside to have through-hole
Shaft 21,21 one end of shaft are connected with the placement axis 17 for placing biscuit, 21 other end of shaft pass through annelaing pot 2 side wall with
One dynamic structure one that it can be driven to rotate is connected;Water conservancy diversion can be carried out to the air-flow in annelaing pot 2 by being provided on workbench 1
Flow-guiding structure, flow-guiding structure include air blower 1, air blower 23 and supplemental cartridge 18, and placing has cavity inside axis 17, place
17 side of axis offers several exhaust through hole 17a being connected with cavity, and in the present embodiment, the quantity of exhaust through hole 17a is
40;Air blower 1 is fixed on workbench 1, and air blower 1 is located at 2 other side of annelaing pot, and air blower 1 is logical
It crosses connecting leg 1 to be connected with cavity, supplemental cartridge 18, which is set in, places on axis 17, and has between supplemental cartridge 18 and placement axis 17
For the gap that biscuit passes through, several auxiliary air vent 18a are additionally provided in supplemental cartridge 18, air blower 23 is fixed on workbench 1,
And air blower 23 is located at the lower section of annelaing pot 2, air blower 23 is connected by connecting leg 24 with the bottom of annelaing pot 2.
Place several stop collars 16 being further fixed on axis 17 for biscuit limit, in the present embodiment, stop collar 16
Quantity is six;Using the structure, the biscuit placed on axis 17 can effectively be limited by stop collar 16.
It is additionally provided with the pick-and-place structure one picked and placed for biscuit on workbench 1, picks and places structure one and includes positioning plate 5, leads
Rail 1, slide 14, rack gear 1, gear 1, decelerating motor 1, cylinder 1 and pick-and-place bar 15, positioning plate 5 are fixed on work
On platform 1, guide rail 1 is horizontally fixed on positioning plate 5, and slide 14 is arranged on guide rail 1, and cylinder 1 is fixed on slide 14
On, straight up, the piston rod end of cylinder 1 is connected by support frame 12 with bar 15 is picked and placed the piston rod of cylinder 1, and
Picking and placing bar 15 can be located in annelaing pot 2, and rack gear 1 is horizontally fixed on positioning plate 5, and rack gear 1 and guide rail 1 are mutually flat
Row, decelerating motor 1 are fixed on slide 14, and straight down, gear 1 is fixed on deceleration electricity to the output shaft of decelerating motor 1
The output shaft end of machine 1, and gear 1 is meshed with rack gear 1;Using the structure, when needing to pick and place biscuit,
The output shaft driven gear 1 for controlling decelerating motor 1 rotates, and gear 1 and rack gear 1 be progressively engaged to make slide 14 along leading
Rail 1 moves back and forth, and slide 14 moves back and forth pick-and-place bar 15, and the piston rod of control cylinder 1 drives to pick and place and move down on bar 15
It is dynamic, it picks and places bar 15 and picks and places biscuit.
Dynamic structure one includes driving wheel 24, driven wheel 22 and decelerating motor 2 25, and decelerating motor 2 25 passes through mounting rack
26 are fixed on workbench 1, and the output shaft of decelerating motor 2 25 is horizontally disposed, and driving wheel 24 is fixed on decelerating motor 2 25
Output shaft end, driven wheel 22 is fixed on 21 other end of shaft, and driving wheel 24 is meshed with driven wheel 22.
Sandblasting mechanism includes workbench 2 31 and blasting cabinet 32, and workbench 2 31 is fixed on bottom plate, and blasting cabinet 32 is fixed
On workbench 2 31, in the present embodiment, blasting cabinet 32 is using the prior art;32 side of blasting cabinet, which has, picks and places mouth
Two, it is hinged with the chamber door two that can will be picked and placed mouth two and close on blasting cabinet 32, is provided in blasting cabinet 32 for placing biscuit
Dispensing shaft 33, the dynamic structure two that 33 one end of dispensing shaft stretches out blasting cabinet 32 and it can be driven to rotate with one are connected, and dispensing shaft 33 is another
One end has several annular spacing groove 33a for limiting biscuit, and in the present embodiment, the quantity of annular spacing groove 33a is seven
It is a.
Be additionally provided on workbench 2 31 for biscuit pick and place pick-and-place structure two, pick and place structure two include manipulator 35,
Mobile base 44, cylinder 2 45, suspension hook 39 and the rack 34 being in U-shape, 35 one end of manipulator are connected with workbench 2 31, manipulator
35 other ends are connected with the middle part of rack 34, and the lower end of rack 34 is working end, offer on working end for holding tray
Several placing grooves of material, in the present embodiment, the quantity of placing groove are seven;The upper end of rack 34 is installation end, Mobile base
44 are arranged on installation end, and the moving assembly that Mobile base 44 can drive it to move back and forth with one is connected, and cylinder 2 45 is fixed on shifting
On dynamic seat 44, in the present embodiment, cylinder 2 45 is fixed on by bolted connection on Mobile base 44;The work of cylinder 2 45
Straight down, the piston rod end of cylinder 2 45 is connected stopper rod with suspension hook 39.
Dynamic structure two includes power motor 53, driving pulley 52, driven pulley 49 and transmission belt 51, and power motor 53 is solid
It is scheduled on workbench 2 31, in the present embodiment, power motor 53 is fixed on by bolted connection on workbench 2 31;
The output shaft of power motor 53 is horizontally disposed, and driving pulley 52 is fixed on the output shaft end of power motor 53, driven pulley 49
It is fixed on 33 one end of dispensing shaft, transmission belt 51 is set between driving pulley 52 and driven pulley 49;Using the structure, control
The output shaft of power motor 53 drives driving pulley 52 to rotate, and driving pulley 52 drives driven pulley 49 to rotate, driven pulley 49
Dispensing shaft 33 is driven to rotate, so as to rotate dispensing shaft 33.
Moving assembly includes guide rail 2 46, sliding block 43, gear 2 41, rack gear 2 47 and servo motor 42,2 46 water of guide rail
Flat to be fixed on installation end, in the present embodiment, guide rail 2 46 is horizontally fixed on installation end by bolted connection;It is sliding
Block 43 is arranged on guide rail 2 46, and rack gear 2 47 is horizontally fixed on installation end, and in the present embodiment, rack gear 2 47 passes through bolt
The mode of connection is horizontally fixed on installation end;And rack gear 2 47 is parallel to each other with guide rail 2 46, servo motor 42 is fixed on cunning
On block 43, in the present embodiment, servo motor 42 is fixed on by bolted connection on sliding block 43;Servo motor 42 it is defeated
Shaft is vertically arranged, and gear 2 41 is fixed on the output shaft end of servo motor 42, and gear 2 41 is meshed with rack gear 2 47,
Mobile base 44 is connected with sliding block 43.
Cleaning structure is additionally provided on workbench 2 31, cleaning structure includes clearing up pipe 48, air compressor machine 36 and appendix 38,
Cleaning pipe 48 is horizontally fixed on working end, and cleaning 48 one end of pipe is closed end, clears up 48 other end of pipe and 38 one end of appendix
It is connected, 38 other end of appendix is connected with air compressor machine 36, and air compressor machine 36 is fixed on workbench 2 31, and cleaning 48 side of pipe is also
Several ventholes are offered, in the present embodiment, the quantity of venthole is 30;And venthole is downward;Using the structure, open
Air compressor machine 36 is opened, is delivered air in cleaning pipe 48 by appendix 38, and exported from venthole, under the action of air-flow
Sand grains at the biscuit being located on rack 34 is blown off, cleaning is reliable;Barometric damper 37 is provided on appendix 38.
Wire-drawing mechanism includes workbench 3 61, and workbench 3 61 is fixed on bottom plate, and the middle part of workbench 3 61 is provided with
Mounting plate 73, mounting plate 73 are connected with the push-rod electric machine 90 that one can drive it to move back and forth, in the present embodiment, push-rod electric machine 90
It is fixed on workbench 3 61, the push rod of push-rod electric machine 90 is horizontally disposed;Several wire drawing dies 75 are fixed on mounting plate 73, at this
In embodiment, the quantity of wire drawing die 75 is three, and on three wire drawing dies 75 shaping channel 75a size it is not identical;Wire drawing die
Shaping channel 75a is offered on 75, the middle part of workbench 3 61 has the locking structure that can lock mounting plate 73, workbench three
It is fixed with bracket 1 on 61 one end, in the present embodiment, is fixed with by welding on one end of workbench 3 61
Bracket 1;Rotation is provided with several importing wheels 76 on bracket 1, and in the present embodiment, the quantity for importing wheel 76 is four;
It is fixed with bracket 2 63 on the other end of workbench 3 61, in the present embodiment, passes through welding on the other end of workbench 3 61
Mode be fixed with bracket 2 63;Rotation axis 71 is vertically arranged on bracket 2 63,71 upper end of rotation axis and one can drive its turn
Dynamic dynamic structure three is connected, and 71 lower end of rotation axis is connected with drawing block 66, and take-up component is additionally provided on bracket 2 63, and
Take-up component is located at 66 lower section of drawing block.
Locking structure includes cylinder 3 62 and locking level 74, has several limit hole 73a on mounting plate 73, in the present embodiment
In, the quantity of limit hole 73a is three;Cylinder 3 62 is fixed on workbench 3 61, and in the present embodiment, cylinder 3 62 passes through
Bolted mode is fixed on workbench 3 61;The piston rod of cylinder 3 62 straight up, the tailpiece of the piston rod of cylinder 3 62
Portion is connected with locking level 74, and locking level 74 can be inserted into any one limit hole 73a.
Lubrication assembly is additionally provided on workbench 3 61, lubrication assembly includes fixed frame 78, vibrating motor 79, elastic conveying
Pipe 83, supplemental cartridge 87, gear ring 86, driving wheel 88, driving motor 89 and the storaging bucket 81 for storing powdered lubricant, fixed frame 78 are solid
It is scheduled on workbench 3 61, in the present embodiment, fixed frame 78 is fixed on by welding on workbench 3 61;And it is fixed
Frame 78, which is located at, to be imported between wheel 76 and mounting plate 73, and supplemental cartridge 87 is rotatably arranged on fixed frame 78, and supplemental cartridge 87 is in level
Arrangement, supplemental cartridge 87 is interior to have the channel passed through for biscuit, also has hairbrush item 85 in supplemental cartridge 87, gear ring 86 is set in auxiliary
Outside cylinder 87, driving motor 89 is fixed on fixed frame 78, and in the present embodiment, driving motor 89 is solid by bolted connection
It is scheduled on fixed frame 78;The output shaft of driving motor 89 is horizontally disposed, and driving wheel 88 is fixed on the output shaft end of driving motor 89
Portion, and driving wheel 88 is meshed with gear ring 86, storaging bucket 81 is fixed on fixed frame 78 by spring 82, and storaging bucket 81 is located at
87 top of supplemental cartridge, 81 top of storaging bucket have feed inlet, and 81 lower part of storaging bucket is discharge port, discharge port and elastic conveying pipeline 83
One end is connected, and elastic 83 other end of conveying pipeline is connected by connecting rod 84 with fixed frame 78, and elastic 83 other end of conveying pipeline is located at
In supplemental cartridge 87, vibrating motor 79 is fixed on storaging bucket 81;Using the structure, when needing to be lubricated biscuit, by disk
Material is passed through out of supplemental cartridge 87 channel, and control vibrating motor 79 works, and vibrating motor 79 drives storaging bucket 81 to vibrate, storaging bucket
Powdered lubricant in 81 passes through elastic conveying pipeline 83 and enters in supplemental cartridge 87, meanwhile, the output shaft rotation of control driving motor 89,
The output shaft of driving motor 89 drives driving wheel 88 to rotate, and driving wheel 88, which is gradually meshed with gear ring 86, rotates supplemental cartridge 87,
Supplemental cartridge 87 is rotated with electric brush item 85, and powdered lubricant is applied and is uniformly put on biscuit surface, high lubricating effect by hairbrush item 85.
Dynamic structure three includes stepper motor 1, driving gear 69 and driven gear 72, and stepper motor 1 is fixed on
On bracket 2 63, in the present embodiment, stepper motor 1 is fixed on by bolted connection on bracket 2 63;Stepping electricity
Straight up, driving gear 69 is fixed on the output shaft end of stepper motor 1 to the output shaft of machine 1, and driven gear 72 is solid
It is scheduled on 71 upper end of rotation axis, and driving gear 69 is meshed with driven gear 72.
Take-up component includes take-up stand 65 and stepper motor 2 64, and stepper motor 2 64 is fixed on workbench 3 61,
In the present embodiment, stepper motor 2 64 is fixed on by bolted connection on workbench 3 61;Stepper motor 2 64 it is defeated
Straight up, take-up stand 65 is fixed on the output shaft end of stepper motor 2 64 to shaft.
66 side of drawing block is provided with Wirewinding roller 67, and in the present embodiment, the quantity of Wirewinding roller 67 is four;Wirewinding roller
67 are rotatably connected on bracket 2 63;Using the structure, biscuit can be made preferably to be wound on drawing block 66 by Wirewinding roller 67.
The working principle of the utility model is as follows: biscuit being placed on and is placed on axis 17, chamber door one is shut, control is slowed down electric
The output shaft of machine 2 25 drives driving wheel 24 to rotate, and driving wheel 24 drives driven wheel 22 to rotate, and driven wheel 22 drives 21 turns of shaft
Dynamic, shaft 21, which drives, places axis 17 and rotates, and places axis 17 and drives biscuit rotation, opens air blower 1, by connecting leg 1 to
It places and conveys gas in axis 17, and exported from exhaust through hole 17a, under the action of supplemental cartridge 18, form the air-flow of rotation;Together
When, air blower 23 is opened, gas is conveyed to 2 bottom of annelaing pot by connecting leg 24, air-flow from the bottom to top is formed, makes annelaing pot
It uniformly heats up or cools down in 2, so that annelaing pot 2 makes annealing treatment biscuit;
It drives rack 34 mobile by manipulator 35, so that rack 34 is located at biscuit storeroom, control servo motor 42
Output shaft driven gear 2 41 rotate, gear 2 41 be gradually meshed with rack gear 2 47 make sliding block 43 along guide rail 2 46 back and forth
Mobile, sliding block 43 drives Mobile base 44 to move back and forth, and Mobile base 44 drives cylinder 2 45 to move back and forth, and controls the work of cylinder 2 45
Stopper rod moves up and down, and the piston rod of cylinder 2 45 drives suspension hook 39 to move up and down, and biscuit is put into the placement of rack 34 one by one
In slot, after being piled on rack 34, drives rack 34 mobile by manipulator 35, multiple biscuits are disposably put into blowing
On axis 33, and it is located at biscuit in respective annular limiting slot 33a, so that blasting cabinet 32 carries out blasting treatment to biscuit;
Mounting plate 73 is driven to move back and forth by push-rod electric machine 90, mounting plate 73 drives wire drawing die 75 to move back and forth, and makes institute
The wire drawing die 75 needed is located at operating position, and the piston rod of master cylinder drives locking level 74 to move up and down, is inserted into locking level 74
In corresponding limit hole 73a, mounting plate 73 is locked, the shaping channel that biscuit is input to wire drawing die 75 by importing wheel 76
In 75a, the output shaft of control stepper motor 1 drives driving gear 69 to rotate, and driving gear 69 drives 72 turns of driven gear
Dynamic, driven gear 72 drives rotation axis 71 to rotate, and rotation axis 71 drives drawing block 66 to rotate, and drawing block 66 draws and attenuates biscuit
And reaching required diameter, the output shaft of control stepper motor 2 64 drives take-up stand 65 to rotate, and the biscuit after drawing-down is carried out
Winding, to realize wire drawing process.
The specific embodiments described herein are merely examples of the spirit of the present invention.The utility model institute
Belonging to those skilled in the art can make various modifications or additions to the described embodiments or using similar
Mode substitute, but without departing from the spirit of the present application or beyond the scope of the appended claims.
Claims (5)
1. a kind of processing unit for fastener biscuit, including bottom plate, which is characterized in that be disposed with and move back on the bottom plate
Lighter structure, sandblasting mechanism and wire-drawing mechanism;The annealing mechanism includes workbench one and annelaing pot, and workbench one is fixed on bottom plate
On, annelaing pot is fixed on workbench one, and several electric heating tubes are provided in annelaing pot, and annelaing pot side, which has, picks and places mouth one,
The chamber door one that pick-and-place mouth one can be closed is hinged on annelaing pot, the annelaing pot other side is horizontally disposed to have inside to have through-hole
Shaft, shaft one end are connected with the placement axis for placing biscuit, and the side wall and one that the shaft other end passes through annelaing pot can drive
Its dynamic structure one rotated is connected;The flow-guiding structure that water conservancy diversion can be carried out to the air-flow in annelaing pot is provided on workbench one,
Flow-guiding structure includes air blower one, air blower two and supplemental cartridge, has cavity inside placement axis, places axis side and offers and sky
Several exhaust through holes that chamber is connected, air blower one are fixed on workbench one, and air blower one is located at the annelaing pot other side, drum
Blower one is connected by connecting leg one with cavity, and supplemental cartridge, which is set in, places on axis, and has between supplemental cartridge and placement axis and supply
The gap that biscuit passes through is additionally provided with several auxiliary air vents in supplemental cartridge, and air blower two is fixed on workbench one, and air blower two
Positioned at the lower section of annelaing pot, air blower two is connected by connecting leg two with the bottom of annelaing pot;The sandblasting mechanism includes work
Platform two and blasting cabinet, workbench two are fixed on bottom plate, and blasting cabinet is fixed on workbench two, and blasting cabinet side, which has, picks and places mouth
Two, it is hinged with the chamber door two that can will be picked and placed mouth two and close on blasting cabinet, the blowing for placing biscuit is provided in blasting cabinet
Axis, the dynamic structure two that dispensing shaft one end stretches out blasting cabinet and it can be driven to rotate with one are connected, and the dispensing shaft other end, which has, to be used for
Limit several annular spacing grooves of biscuit;The wire-drawing mechanism includes workbench three, and workbench three is fixed on bottom plate, workbench
Three middle part is provided with mounting plate, and the push-rod electric machine that mounting plate can drive it to move back and forth with one is connected, is fixed on mounting plate
Several wire drawing dies offer shaping channel on wire drawing die, and the middle part of workbench three has the locking structure that can lock mounting plate,
Bracket one is fixed on one end of workbench three, rotation is provided with several importings and takes turns on bracket one, on the other end of workbench three
It is fixed with bracket two, rotation axis, the dynamic structure three that rotation axis upper end can drive it to rotate with one are vertically arranged on bracket two
It is connected, rotation axis lower end is connected with drawing block, take-up component is additionally provided on bracket two, and take-up component is located at drawing block
Lower section.
2. the processing unit according to claim 1 for fastener biscuit, which is characterized in that on the workbench one also
It is provided with the pick-and-place structure one picked and placed for biscuit, picking and placing structure one includes positioning plate, guide rail one, slide, rack gear one, gear
One, decelerating motor one, cylinder one and pick-and-place bar, positioning plate are fixed on workbench one, and guide rail one is horizontally fixed on positioning plate,
Slide be arranged on guide rail one, cylinder one is fixed on slide, the piston rod of cylinder one straight up, the tailpiece of the piston rod of cylinder one
Portion is connected by support frame with bar is picked and placed, and picking and placing bar can be in annelaing pot, and rack gear one is horizontally fixed on positioning plate, and tooth
Item one is parallel to each other with guide rail one, and decelerating motor one is fixed on slide, the output shaft of decelerating motor one straight down, gear one
It is fixed on the output shaft end of decelerating motor one, and gear one is meshed with rack gear one.
3. the processing unit according to claim 1 for fastener biscuit, which is characterized in that on the workbench two also
It is provided with the pick-and-place structure two picked and placed for biscuit, structure two is picked and placed and includes manipulator, Mobile base, cylinder two, suspension hook and be in U-shape
Rack, manipulator one end is connected with workbench two, and the manipulator other end is connected with the middle part of rack, the lower end of rack
For working end, several placing grooves for placing biscuit are offered on working end, the upper end of rack is installation end, and Mobile base is set
It sets on installation end, the moving assembly that Mobile base can drive it to move back and forth with one is connected, and cylinder two is fixed on Mobile base, gas
Straight down, the piston rod end of cylinder two is connected the piston rod of cylinder two with suspension hook.
4. the processing unit according to claim 3 for fastener biscuit, which is characterized in that the moving assembly includes
Guide rail two, sliding block, gear two, rack gear two and servo motor, guide rail two are horizontally fixed on installation end, and sliding block is arranged in guide rail two
On, rack gear two is horizontally fixed on installation end, and rack gear two is parallel to each other with guide rail two, and servo motor is fixed on sliding block, is watched
The output shaft for taking motor is vertically arranged, and gear two is fixed on the output shaft end of servo motor, and gear two is nibbled with rack gear two-phase
It closes, Mobile base is connected with sliding block.
5. the processing unit according to claim 1 for fastener biscuit, which is characterized in that the locking structure includes
Cylinder three and locking level have several limit holes on mounting plate, and cylinder three is fixed on workbench three, and the piston rod of cylinder three is perpendicular
Straight upward, the piston rod end of cylinder three is connected with locking level, and locking level can be inserted into any one limit hole.
Priority Applications (1)
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CN201820763448.2U CN208195248U (en) | 2018-05-22 | 2018-05-22 | A kind of processing unit for fastener biscuit |
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CN201820763448.2U CN208195248U (en) | 2018-05-22 | 2018-05-22 | A kind of processing unit for fastener biscuit |
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CN201820763448.2U Expired - Fee Related CN208195248U (en) | 2018-05-22 | 2018-05-22 | A kind of processing unit for fastener biscuit |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112251693A (en) * | 2020-09-08 | 2021-01-22 | 徐州瑞马智能技术有限公司 | Vertical blowing type hot galvanizing device for foundation bolts only plated in partial length |
-
2018
- 2018-05-22 CN CN201820763448.2U patent/CN208195248U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112251693A (en) * | 2020-09-08 | 2021-01-22 | 徐州瑞马智能技术有限公司 | Vertical blowing type hot galvanizing device for foundation bolts only plated in partial length |
CN112251693B (en) * | 2020-09-08 | 2023-09-01 | 徐州瑞马智能技术有限公司 | Perpendicular blowing type hot galvanizing device for foundation bolt with only part of length being plated |
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