CN208141200U - A kind of automation hydraulic flap system - Google Patents
A kind of automation hydraulic flap system Download PDFInfo
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- CN208141200U CN208141200U CN201820757113.XU CN201820757113U CN208141200U CN 208141200 U CN208141200 U CN 208141200U CN 201820757113 U CN201820757113 U CN 201820757113U CN 208141200 U CN208141200 U CN 208141200U
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- speech talkback
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- hydraulic flap
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Abstract
The utility model discloses a kind of automation hydraulic flap systems, including hydraulic flap car unloader and therewith control system, video system and the voice inter-speaking system of network communication connection, the hydraulic flap car unloader includes platform, station, oil cylinder, wheel anti-deviation device is additionally provided in the platform front end, rear end is additionally provided with front two rows catch on wheel, wheel positioning device, is additionally provided with a discharging pit in the platform rear.The control system includes control cabinet touch screen, card reader, control cabinet PLC, industrial personal computer, the video system includes camera, hard disk video recorder, display, and the voice inter-speaking system includes network sound, speech talkback extension set, speech talkback host and speech talkback software.Its advantage is that：It on the basis of conventional hydraulic reprint, by PLC control system, industrial personal computer software systems, realizes that driver independently unloads automatically, prevents human intervention and unload process.Promotion is unloaded efficiency, and improvement is unloaded condition, saves human resources.
Description
Technical field
The utility model relates to a kind of hydraulic flap device, especially a kind of automation plate turnover system.
Background technique
Hydraulic flap unloads field using very extensive in current truck.But the various hydraulic flaps in China are extensive at present
It is unloaded using manual remote control device or station, it is long that process of unloading inevitably has the time, because the reasons such as material fugitive dust influence
It unloads personnel's health, cost of unloading is increasingly becoming greatly business burden.In view of the above problems, some producers proposed
Solution, but control flow to core and program thinking did not had specific descriptions, and for the platform automatic lifting of core
Control is all not carried out.
Utility model content
The purpose of the utility model is to overcome the above technological deficiency, proposes that one kind is convenient and efficient, reduce manual intervention
Automate hydraulic flap system.
The utility model is adopted the technical scheme that by its technical purpose of realization：
A kind of automation hydraulic flap system, including a hydraulic flap car unloader and therewith control of network communication connection
System, video system and voice inter-speaking system, it is characterised in that：
The hydraulic flap car unloader includes a platform, a station, an oil cylinder, and it is dynamic that the station controls the oil cylinder
Make, the oil cylinder realizes platform lifting by the movement of HYDRAULIC CONTROL SYSTEM executing agency；
It is additionally provided with wheel anti-deviation device in the platform front end, rear end is additionally provided with front two rows catch on wheel, wheel alignment
Device is additionally provided with a discharging pit in the platform rear.
The control system includes control cabinet touch screen, card reader, control cabinet PLC, industrial personal computer, is all made of network communication company
It connects；After driver swipes the card in card reader, card using information is shown on industrial personal computer, it just can be with after relevant staff's confirmation is errorless
It unloads；It can effectively accomplish one material position of one-car-one-card, prevent driver from usurping other people card images.
The video system includes camera, hard disk video recorder, display, is all made of network communication connection；The camera shooting
Head is arranged at the platform front end, platform rear end, catch on wheel, discharging pit position, and the camera will by hard disk video recorder
Image projects on display；The video system further includes traffic lights, is arranged in front of the platform；
The voice inter-speaking system includes network sound, speech talkback extension set, speech talkback host and speech talkback software,
The network sound is arranged at the entrance and exit in material hole, and speech talkback extension set is arranged in the middle part of the platform, the voice
Talk-back host and speech talkback software are arranged in Central Control Room.
Preferably, the control cabinet PLC can be realized platform automatic lifting, and the industrial personal computer control software is based on Visual
Studio 2013 writes, and can monitor the working condition of PLC state, card reader and network sound.
Preferably, the display is mobile phone or computer, and control cabinet PLC is by PLC host, circuit control unit, communication mould
Block electrical connection composition.
The utility model has the beneficial effects that：On the basis of conventional hydraulic reprint, the utility model passes through PLC host system
System, industrial personal computer software systems, scene is unattended, and driver independently unloads automatically, prevents human intervention and unloads process.This is practical new
Type takes automation and intellectualized technology means, and realization is unloaded, and process is unmanned, randomization so that the course of work not by it is artificial because
The influence of element.Promotion is unloaded efficiency, and improvement is unloaded condition, saves human resources.
Detailed description of the invention
Fig. 1 is the utility model of the whole structure diagram.
Fig. 2 is that the utility model is unloaded work flow diagram.
Fig. 3 is Tthe utility model system interfacial structure figure.
Fig. 4 is parameter setting plot structure figure in system interface.
Fig. 5 is list area structure chart of unloading today in system interface.
Fig. 6 is table data query interface figure of unloading today.
In figure：1, hydraulic flap car unloader；2, control system；3, video system；4, voice inter-speaking system；
11, platform；12, station；13, wheel anti-deviation device；14, catch on wheel；15, wheel positioning device；
16, discharging pit；21, touch screen；22, card reader；31, camera；32, traffic lights；41, network sound；
42, speech talkback extension set.
Specific embodiment
Embodiment is described further the utility model with reference to the accompanying drawing.
Embodiment one
As shown in figures 1 to 6：
A kind of automation hydraulic flap system, including a hydraulic flap car unloader 1 and therewith control of network communication connection
System 2, video system 3 and voice inter-speaking system 4 processed,
The hydraulic flap car unloader 1 includes a platform 11, a station 12, an oil cylinder, and the station 12 controls institute
Cylinder action is stated, the oil cylinder is acted by HYDRAULIC CONTROL SYSTEM executing agency, realizes flat 11 liftings；
It is additionally provided with wheel anti-deviation device 13 in 11 front end of platform, rear end is additionally provided with front two rows catch on wheel 14, vehicle
Positioning device 15 is taken turns, is additionally provided with a discharging pit 16 at 11 rear of platform.
The control system 2 includes control cabinet touch screen 21, card reader 22, control cabinet PLC, industrial personal computer, is all made of network
Communication connection；
The video system 3 includes camera 31, hard disk video recorder, display, is all made of network communication connection；It is described to take the photograph
Picture head 31 is arranged at 11 front end of platform, 11 rear end of platform, catch on wheel 14,16 position of discharging pit, and the camera passes through
Hard disk video recorder projects image on display；The video system further includes traffic lights 32, is arranged before the platform 11
Side；
The voice inter-speaking system 4 includes network sound 41, speech talkback extension set 42, speech talkback host and speech talkback
Software, the network sound 41 are arranged at the entrance and exit of discharging pit 16, and speech talkback extension set 42 is arranged in the platform
11 middle parts, the speech talkback host and speech talkback software are arranged in Central Control Room.
The control cabinet PLC can be realized 11 automatic lifting of platform, and the industrial personal computer control software is based on Visual
Studio 2013 writes, and can monitor the working condition of PLC state, card reader 22 and network sound 41.
The display is mobile phone or computer, and control cabinet PLC is electrically connected by PLC host, circuit control unit, communication module
Composition.
System control mode has manual, automatic two kinds.Driver fills according to wheel alignment above the platform under auto state
Set, vehicle is parked in designated position by vehicle anti-deviation device, click rising button after Central Control Room personnel's confirmation message is errorless.System
Automatically catch on wheel is risen in place, and lifting action is automatically performed according to input data and realizes purpose of unloading.After unloading
The platform lands in place automatically, and then catch on wheel falls into place driver and vehicle is sailed out of region of unloading.
Automatically it unloads under car state, such as fortuitous event is filled up and overflowed in material hole by material, operator can operate industrial personal computer
Upper software associated button or driver according to circumstances press the associated button on button box, can release auto state.Associated button can
To be " pause ", it is also possible to circuit system switch.Rising button continuation can be clicked after unexpected releasing to unload automatically.
The working principle and the course of work of the utility model are as follows：
One, unloading for vehicle wagon flow journey
Vehicle enters unloading station from left to right, as shown in Figure 1：
1, open industrial personal computer speech talkback server.Determination is pressed after clicking speech talkback host broadcast button twice, when
Speech talkback Host Status shows " when in broadcast " that relevant operation personnel guide vehicle to unload by voice inter-speaking system.Once
Determination is pressed after clicking speech talkback host intercommunication button, when speech talkback Host Status shows relevant operation " when in intercommunication "
Personnel can carry out intercommunication with live driver.
2, when area entry traffic lights 32 of unloading show green, vehicle enters region of unloading, and traffic lights 32 become red.
Relevant staff guides driver by voice inter-speaking system 4, according to video monitoring, and driver draws according to relevant operation personnel's
It leads, vehicle is adjusted by anti-deviation device 13, the wheel positioning device 15 above platform 11.Reach specified drop off location
Afterwards, relevant operation personnel rise catch on wheel 14 in place.Then driver is flame-out pulls the hand brake, and field operation box is gone to swipe the card.Work people
Member's verification card using information, it is determined whether unload.After cross-check information, unloaded by industrial personal computer.
3, staff is adjusted by lift angle degree of the video monitoring to platform 11 during unloading manually, is unloaded automatically
In the process, system carries out automatic lifting according to the stop angle set, with data such as residence times, scene department during unloading
Machine can be linked up by speech talkback extension set 2 with staff.
4, it unloads and completes rear platform 11 and be down to initial position, relevant staff falls catch on wheel 14, and vehicle, which sails out of, to be unloaded
Vehicle region.Traffic lights 32 become green, and next vehicle is prompted to enter region of unloading.
Two, system interface explanation
System interface as shown in Figure 3, including alert zone, monitored space, parameter setting area, operating space, area of card using information system,
It unloads today list area, each region control flow is as follows：
1, alert zone is icon position display green under normal circumstances, when alarming, becomes red.
2, monitored space carries out the monitoring of each component presence states.
3, the function in parameter setting area is setting relevant parameter, and specific step is as follows：
A first opens set interface, as shown in Figure 4：
Auto state lower platform utonomous working step then is arranged by b and whether card reader enables.
C was arranged angle and after the residence time, clicks and submits；If being not desired to be arranged, clicks and cancel or close.
Whether swipe the card check box setting of unloading of d needs IC card, and it is desirable for choosing, and to choose be not need for cancellation, after click directly
Setting is connect not need to go to click submitting button again.
System initialization in operation of rectifying a deviation for forcing rise platform to be used.
4, operating space is divided into again：Emergency operation area, oil pump operating space, motion action area.
Emergency operation area：For managing mode of operation, emergency stop carries out left and right correction when Platform set amount is excessive.Operation side
Formula is divided into collection control operation on the spot and is automatically brought into operation manually, chooses as red.When in choosing collection control operation when, with Central Control Room industrial personal computer into
Row control；When local operation in choosing, controlled with execute-in-place platform and remote controler.（Note：No matter is button on field operation box
Collection control still can be carried out controlling on the spot）When there is offset alarm in platform（The absolute value of offset angle value is greater than 0.8
Degree）, main oil pump auxiliary oil pump is closed, is corrected by platform or so and offset is reduced.
Oil pump operating space：For managing oil pump start stop operation, main oil pump is opened, and turnover panel movement, auxiliary oil pump is opened, gear wheel
Device movement.
Motion action area：Two catch on wheel movements are crawl, and platform operation is self-locking.
5, card using information area is used to show the information after client swipes the card.This operation meaning be：
A, check whether client should be in this discharging.
B, limitation client swipes the card repeatedly.
C, report of unloading is generated.
Card reader must first be refreshed when swiping the card, then brush old card reader.If client has first brushed original card reader, large
Data queued in material management system disappears, then refreshes card reader then information is not shown, will not generate any report, simultaneously
Since data have not been obtained, platform can not also be risen, and only closing card reader is operated manually.
6, unload list area today as shown in figure 5, unload flowing water for showing, when need to unload detailed data when, click
" checking more details " region, into data query interface, as shown in Figure 6：It can be in this query interface according to time, vehicle
Number and odd numbers carry out data query, export excls and printing.
The above descriptions are merely preferred embodiments of the present invention, is not to make other forms to the utility model
Limitation, any person skilled in the art is changed or is modified as possibly also with the technology contents of the disclosure above equivalent
The equivalent embodiment of variation.But it is all without departing from the content of the technical scheme of the utility model, the technology according to the utility model is real
Matter any simple modification, equivalent variations and remodeling to the above embodiments, still fall within the guarantor of technical solutions of the utility model
Protect range.
Claims (3)
1. a kind of automation hydraulic flap system, including a hydraulic flap car unloader and therewith control system of network communication connection
System, video system and voice inter-speaking system, it is characterised in that：
The hydraulic flap car unloader includes a platform, a station, an oil cylinder, and the station controls the cylinder action,
The oil cylinder realizes platform lifting by the movement of HYDRAULIC CONTROL SYSTEM executing agency；
It is additionally provided with wheel anti-deviation device in the platform front end, rear end is additionally provided with front two rows catch on wheel, wheel positioning device,
A discharging pit is additionally provided in the platform rear；
The control system includes control cabinet touch screen, card reader, control cabinet PLC, industrial personal computer, is all made of network communication connection；
The video system includes camera, hard disk video recorder, display, is all made of network communication connection；The camera is set
It sets at the platform front end, platform rear end, catch on wheel, discharging pit position, the camera passes through hard disk video recorder for image
It projects on display；The video system further includes traffic lights, is arranged in front of the platform；
The voice inter-speaking system includes network sound, speech talkback extension set, speech talkback host and speech talkback software, described
Network sound is arranged at the entrance and exit in material hole, and speech talkback extension set is arranged in the middle part of the platform, the speech talkback
Host and speech talkback software are arranged in Central Control Room.
2. automation hydraulic flap system according to claim 1, it is characterised in that：The control cabinet PLC can be realized
Platform automatic lifting, the industrial personal computer control software are based on Visual Studio 2013 and write, can monitor PLC state, read
The working condition of card device and network sound.
3. automation hydraulic flap system according to claim 1, it is characterised in that：The display is mobile phone or electricity
Brain, control cabinet PLC are made of PLC host, circuit control unit, communication module electrical connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820757113.XU CN208141200U (en) | 2018-05-21 | 2018-05-21 | A kind of automation hydraulic flap system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820757113.XU CN208141200U (en) | 2018-05-21 | 2018-05-21 | A kind of automation hydraulic flap system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208141200U true CN208141200U (en) | 2018-11-23 |
Family
ID=64313993
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820757113.XU Expired - Fee Related CN208141200U (en) | 2018-05-21 | 2018-05-21 | A kind of automation hydraulic flap system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208141200U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111665801A (en) * | 2020-05-26 | 2020-09-15 | 上海浦辰信息科技有限公司 | Automatic loading system and method for liquid caustic soda |
| CN112722759A (en) * | 2020-12-09 | 2021-04-30 | 安徽省承达交通设备有限公司 | Remotely-controllable rear-turning type hydraulic turning plate car unloader |
-
2018
- 2018-05-21 CN CN201820757113.XU patent/CN208141200U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111665801A (en) * | 2020-05-26 | 2020-09-15 | 上海浦辰信息科技有限公司 | Automatic loading system and method for liquid caustic soda |
| CN111665801B (en) * | 2020-05-26 | 2023-03-24 | 上海浦辰信息科技有限公司 | Automatic loading system and method for liquid caustic soda |
| CN112722759A (en) * | 2020-12-09 | 2021-04-30 | 安徽省承达交通设备有限公司 | Remotely-controllable rear-turning type hydraulic turning plate car unloader |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181123 Termination date: 20210521 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |