CN208135599U - A kind of diamond wire scrap wire machine - Google Patents

A kind of diamond wire scrap wire machine Download PDF

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Publication number
CN208135599U
CN208135599U CN201820236407.8U CN201820236407U CN208135599U CN 208135599 U CN208135599 U CN 208135599U CN 201820236407 U CN201820236407 U CN 201820236407U CN 208135599 U CN208135599 U CN 208135599U
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CN
China
Prior art keywords
wheel
diamond wire
rack
wire
line
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201820236407.8U
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Chinese (zh)
Inventor
杨军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Billion Rongxin Mstar Technology Ltd
Original Assignee
Jiangsu Billion Rongxin Mstar Technology Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Billion Rongxin Mstar Technology Ltd filed Critical Jiangsu Billion Rongxin Mstar Technology Ltd
Priority to CN201820236407.8U priority Critical patent/CN208135599U/en
Application granted granted Critical
Publication of CN208135599U publication Critical patent/CN208135599U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to a kind of diamond wire scrap wire machines, belong to cutting equipment technical field.The diamond wire scrap wire machine, including rack, I-shaped wheel drive unit, diamond wire guiding device and switching device, I-shaped wheel drive unit, diamond wire guiding device are arranged on the rack, and the top of diamond wire guiding device is arranged in switching device.The diamond wire scrap wire machine of the utility model changes traditional manpower scrap wire, pass through the cooperation of I-shaped wheel drive unit and diamond wire guiding device, realize that the automatic of the diamond wire in I-beam wheel quickly gives up, greatly reduce human cost, the useless efficiency out of diamond wire substantially increases production efficiency relative to the useless improved efficiency out of original manpower 300%.

Description

A kind of diamond wire scrap wire machine
Technical field
The utility model relates to a kind of diamond wire scrap wire machines, belong to cutting equipment technical field.
Background technique
Diamond wire is the abbreviation of diamond cutting secant, the position diamond cut line or diamond line being also known as.It is industrial to be permitted More hard materials are all to be cut with cutting steel wire or higher-quality golden steel wire, for example the polysilicon of photovoltaic art is cut Piece, monocrystalline silicon, crystal bar.In the production process of diamond wire, diamond wire is often wrapped in I-beam wheel, and I-beam wheel needs to repeat In use, need to first pass through manpower by the diamond wire in I-beam wheel it is useless go out, it is time-consuming and laborious, it is serious to affect production efficiency, and And during diamond wire gives up, it is easily damaged I-beam wheel.
Utility model content
The technical problems to be solved in the utility model is, in view of the shortcomings of the prior art, proposing that one kind can will be in I-beam wheel Diamond wire lay out automatically, save manpower and prevent damage I-beam wheel diamond wire scrap wire machine and its application method.
The technical solution that the utility model proposes to solve above-mentioned technical problem is:A kind of diamond wire scrap wire machine, including machine Frame, I-shaped wheel drive unit, diamond wire guiding device and switching device, I-shaped wheel drive unit, the setting of diamond wire guiding device On the rack, the top of diamond wire guiding device is arranged in switching device;
I-shaped wheel drive unit includes clamping big cylinder, V-type support plate, top wheel, fixed wheel and I-beam wheel rotating electric machine, top wheel It is symmetrical arranged with fixed wheel, fixed wheel is affixed with rack, and what top wheel can slidably reciprocate along direction fixed wheel direction is arranged on the rack, V-type The lower section between top wheel and fixed wheel is arranged in support plate, clamps the close top wheel setting of big cylinder and slides back and forth for driving top wheel, I-beam wheel rotating electric machine is close to fixed wheel setting for driving top wheel revolution;
Diamond wire guiding device includes upright guide rail, cross bar, the first guide wheel, the second guide wheel, third guide wheel, four guide idler, Line wheel, gear line bar, the small cylinder of compression and contact roller out;Upright guide rail is vertical to be arranged on the rack close to I-shaped wheel drive unit Place, the middle part of cross bar and the top of upright guide rail are affixed, and the first guide wheel is mounted on the right end of cross bar, and the second guide wheel can be along leading vertically What rail slid up and down is mounted on upright guide rail, and third guide wheel is mounted on the left end of cross bar, and four guide idler is mounted on a left side for rack Side, line wheel is arranged on the rack at four guide idler out, and contact roller is moving up and down to be arranged above line wheel out, keeps off line bar Side of the line wheel far from four guide idler out is set, compresses small cylinder and is moved down on contact roller close to contact roller setting for driving It is dynamic.
The improvement of above-mentioned technical proposal is:Shield, the bottom of shield are additionally provided with above I-shaped wheel drive unit It is hinged with rack.
The improvement of above-mentioned technical proposal is:Pressure regulation filter is provided in rack, pressure regulation filter and the big cylinder of clamping are logical Cross piping connection.
The improvement of above-mentioned technical proposal is:Pressure regulator valve is additionally provided in rack, pressure regulator valve and the small cylinder of compression pass through pipeline Connection.
The improvement of above-mentioned technical proposal is:It further include line wheel rotating electric machine out, line wheel rotating electric machine is set close to line wheel is gone out out It sets for driving outlet wheel to turn round.
The improvement of above-mentioned technical proposal is:The top and bottom of upright guide rail are respectively arranged with second laser sensor and One laser sensor, second laser sensor and first laser sensor pass through conducting wire respectively and connect with switching device.
The improvement of above-mentioned technical proposal is:Rack lower end is uniformly distributed on peripheries with lower margin and universal wheel.
The application method of the diamond wire scrap wire machine of the utility model, includes the following steps:
(i) check whether diamond wire scrap wire machine is steady, if there is shaking, adjust lower margin, guarantee that complete machine is steady;
(ii) switching device is checked:At scram button and release conditions;Check the instruction of board switch button in off position;Inspection It looks into and clamps the elastic switch button instruction of big cylinder in opening state;It checks and compresses the elastic switch button instruction of small cylinder in open shape State;
(iii) check that pressure regulation filter atmospheric pressure value is shown in 0.5mpa;Check that pressure regulator valve atmospheric pressure value is shown in 0.3mpa;
(iv) I-beam wheel is installed:I-beam wheel is placed in V-type support plate;Open the elastic switch of the big cylinder of clamping for clamping atmosphere cylinder Button, top wheel compress in I-beam wheel to fixed wheel;
(v) diamond wire is installed:Diamond wire in I-beam wheel is sequentially passed through into the first guide wheel, the second guide wheel, third guide wheel, Four guide idler goes out line wheel and bar, opens the elastic switch button of the small cylinder of compression for compressing small cylinder, and fabric wheel pushes, and manually Whether bracing wire test fabric wheel compresses;
(vi) rotary switch button is to beginning, I-beam wheel rotating electric machine and line wheel rotating electric machine starts to rotate out, and second leads Wheel rises between first laser sensor and second laser sensor;
(vii) shield is closed;
(viii) the second guide wheel moves back and forth between first laser sensor and second laser sensor, and diamond wire is in line outlet Continual and steady outlet;
(ix) when diamond wire after rolling, the second guide wheel falls on bottom, the triggering of first laser sensor sensing, autostop.
The beneficial effect of the utility model by adopting the above technical scheme is:
(1)The diamond wire scrap wire machine of the utility model changes traditional manpower scrap wire, by I-shaped wheel drive unit and The cooperation of diamond wire guiding device realizes that the automatic of the diamond wire in I-beam wheel quickly gives up, greatly reduces human cost, gold The useless efficiency out of rigid line substantially increases production efficiency relative to the useless improved efficiency out of original manpower 300%;
(2)The diamond wire scrap wire machine of the utility model is due to using the mode laid out, without as adopting when manpower scrap wire With the method for striking line, the damage of I-beam wheel is effectively prevented;
(3)After the diamond wire scrap wire machine of the utility model lays out diamond wire, disk is at certain shapes on the ground for diamond wire, easily In recycling.
Detailed description of the invention
The utility model is described in further detail with reference to the accompanying drawing:
Fig. 1 is the structural schematic diagram of the utility model embodiment diamond wire scrap wire machine;
Fig. 2 is the overlooking structure diagram of the utility model embodiment diamond wire scrap wire machine;
Wherein:1- lower margin, 2- scram button, 3- switch button, 4- clamp the big elastic switch button of cylinder, and 5- compresses stingy The elastic switch button of cylinder, 6- pressure regulation filter, 7- pressure regulator valve, 8- V-type support plate, 9- clamp big cylinder, and 10- takes turns on top, and 11- is fixed Wheel, the first guide wheel of 12-, the second guide wheel of 13-, 14- third guide wheel, 15- four guide idler, 16- go out line wheel, and 17- keeps off line bar, 18- pressure Tight small cylinder, 19- contact roller, 20- first laser sensor, 21- second laser sensor, 22- I-beam wheel rotating electric machine, 23- Line wheel rotating electric machine out, 24- shield, 25- I-beam wheel, 26- upright guide rail, 27- universal wheel, 28- rack, 29- cross bar, 30- Switching device.
Specific embodiment
Embodiment
The diamond wire scrap wire machine of the present embodiment, as illustrated in fig. 1 and 2, including rack 28, I-shaped wheel drive unit, diamond wire Guiding device and switching device 30, I-shaped wheel drive unit, diamond wire guiding device are arranged in rack 28, and switching device 30 is set It sets on the top of diamond wire guiding device;I-shaped wheel drive unit includes clamping big cylinder 9, V-type support plate 8, top wheel 10, fixed wheel 11 and I-beam wheel rotating electric machine 22, top wheel 10 and fixed wheel 11 are symmetrical arranged, and fixed wheel 11 and rack 28 are affixed, and top takes turns 10 can be along direction In rack 28, the lower section between top wheel 10 and fixed wheel 11 is arranged in V-type support plate 8 for the setting that 11 direction of fixed wheel slidably reciprocates, Big cylinder 9 is clamped close to 10 setting of top wheel for driving top wheel 10 to slide back and forth, I-beam wheel rotating electric machine 22 is set close to fixed wheel 11 It sets for driving 10 revolution of top wheel, I-beam wheel rotating electric machine 22 drives fixed wheel 11 by belt;Diamond wire guiding device includes perpendicular Straight guide 26, cross bar 29, the first guide wheel 12, the second guide wheel 13, third guide wheel 14, four guide idler 15, out line wheel 16, gear line bar 17, small cylinder 18 and contact roller 19 are compressed;The vertical setting of upright guide rail 26 in rack 28 at the I-shaped wheel drive unit, The middle part of cross bar 29 and the top of upright guide rail 26 are affixed, and the first guide wheel 12 is mounted on the right end of cross bar 29, and the second guide wheel 13 can It is mounted on upright guide rail 26 along what about 26 upright guide rail slid, third guide wheel 14 is mounted on the left end of cross bar 29, and the 4th leads Wheel 15 is mounted on the left side of rack 28, and line wheel 16 is arranged in rack 28 at four guide idler 15 out, and contact roller 19 can be upper and lower Above line wheel 16 out, 16 side far from four guide idler 15 of line wheel out is arranged in gear line bar 17 for mobile setting, compresses stingy Cylinder 18 is arranged close to contact roller 19 for driving contact roller 19 to move up and down.
The diamond wire scrap wire machine of the present embodiment is additionally provided with shield 24, shield 24 above I-shaped wheel drive unit Bottom and rack 28 it is hinged.Pressure regulation filter 6 is provided in rack 28, pressure regulation filter 6 and the big cylinder 9 of clamping pass through pipeline Connection.Pressure regulator valve 7 is additionally provided in rack 28, pressure regulator valve 7 and the small cylinder 18 of compression pass through piping connection.It further include line wheel rotation out Rotating motor 23, line wheel rotating electric machine 23 is arranged close to line wheel 16 is gone out for driving out line wheel 16 to turn round out.Upright guide rail 26 it is upper End and lower end are respectively arranged with second laser sensor 21 and first laser sensor 20, and second laser sensor 21 and first swash Optical sensor 20 is connect by conducting wire with switching device 30 respectively.28 lower end of rack is uniformly distributed on peripheries with lower margin 1 and universal wheel 27.It opens It closes and is disposed with scram button 2 on device 30, switch button 3 clamps the elastic switch button 4 of big cylinder, compresses small cylinder pine Switch for locking button 5, scram button 2 and switch button 3 are connect with the power supply line of equipment by conducting wire respectively, and it is elastic to clamp big cylinder Switch button 4 is connect with the power supply line for clamping big cylinder 9 and equipment by conducting wire respectively, compresses the elastic switch button 5 of small cylinder It is connect respectively with the power supply line for compressing small cylinder 18 and equipment by conducting wire.
The application method of the diamond wire scrap wire machine of the present embodiment, includes the following steps:
(i) check whether diamond wire scrap wire machine is steady, if there is shaking, adjust lower margin 1, guarantee that complete machine is steady;
(ii) switching device is checked:At scram button 2 and release conditions;Check the instruction of board switch button 3 in off position; It checks and clamps the elastic instruction of switch button 4 of big cylinder in opening state;Check that compressing the elastic instruction of switch button 5 of small cylinder is beating Open state;
(iii) check that 6 atmospheric pressure value of pressure regulation filter is shown in 0.5mpa;Check that 7 atmospheric pressure value of pressure regulator valve is shown in 0.3mpa;
(iv) I-beam wheel is installed:I-beam wheel 25 is placed in V-type support plate 8;The big cylinder of clamping for opening clamping atmosphere cylinder 9 is elastic Switch button 4, top wheel 10 compress in I-beam wheel to fixed wheel 11;
(v) diamond wire is installed:Diamond wire in I-beam wheel is sequentially passed through into the first guide wheel 12, the second guide wheel 13, third guide wheel 14, four guide idler 15, out line wheel 16 and bar 17, open the elastic switch button 5 of the small cylinder of compression for compressing small cylinder 18, crimping Wheel 19 pushes, and whether manual bracing wire test fabric wheel 19 compresses;
(vi) rotary switch button 3 is to beginning, I-beam wheel rotating electric machine 22 and line wheel rotating electric machine 23 starts to rotate out, and Two guide wheels 13 rise between first laser sensor 20 and second laser sensor 21;
(vii) shield 24 is closed;
(viii) the second guide wheel 13 moves back and forth between first laser sensor 20 and second laser sensor 21, and diamond wire exists The continual and steady outlet of line outlet;
(ix) when diamond wire after rolling, the second guide wheel 13 falls on bottom, and the induction triggering of first laser sensor 20 stops automatically Machine.
The utility model is not limited to the above embodiment.All technical solutions formed using equivalent replacement, all fall within this reality With the protection scope of novel requirement.

Claims (7)

1. a kind of diamond wire scrap wire machine, it is characterised in that:Including rack, I-shaped wheel drive unit, diamond wire guiding device and open Device is closed, the I-shaped wheel drive unit, diamond wire guiding device are arranged in the rack, and the switching device is arranged in institute State the top of diamond wire guiding device;
The I-shaped wheel drive unit includes clamping big cylinder, V-type support plate, top wheel, fixed wheel and I-beam wheel rotating electric machine, described Top wheel and fixed wheel are symmetrical arranged, and the fixed wheel and the rack are affixed, and the top wheel can be slided back and forth along the fixed wheel direction is directed toward In the rack, the lower section between the top wheel and fixed wheel, the clamping atmosphere is arranged in the V-type support plate for dynamic setting Cylinder takes turns setting for driving the top wheel to slide back and forth close to the top, and the I-beam wheel rotating electric machine is arranged close to the fixed wheel For driving the top wheel revolution;
The diamond wire guiding device includes upright guide rail, cross bar, the first guide wheel, the second guide wheel, third guide wheel, four guide idler, Line wheel, gear line bar, the small cylinder of compression and contact roller out;The vertical setting of the upright guide rail is in the rack close to the work At character wheel driving device, the middle part of the cross bar and the top of the upright guide rail are affixed, and first guide wheel is mounted on described The right end of cross bar, second guide wheel can be mounted on the upright guide rail along what the upright guide rail slid up and down, and described the Three guide wheels are mounted on the left end of the cross bar, and the four guide idler is mounted on the left side of the rack, and the setting of line wheel out exists In rack at the four guide idler, the contact roller setting moving up and down is above the line wheel out, the gear line The side of the line wheel far from the four guide idler out is arranged in bar, and the small cylinder of compression is used for close to contact roller setting The contact roller is driven to move up and down.
2. diamond wire scrap wire machine according to claim 1, it is characterised in that:The top of the I-shaped wheel drive unit is also set It is equipped with shield, the bottom of the shield and the rack are hinged.
3. diamond wire scrap wire machine according to claim 2, it is characterised in that:Pressure regulation filter is provided in the rack, The pressure regulation filter and the big cylinder of clamping pass through piping connection.
4. diamond wire scrap wire machine according to claim 3, it is characterised in that:Pressure regulator valve, institute are additionally provided in the rack It states pressure regulator valve and the small cylinder of compression passes through piping connection.
5. diamond wire scrap wire machine according to claim 4, it is characterised in that:Further include line wheel rotating electric machine out, it is described go out Line wheel rotating electric machine is close to the setting of line wheel out for driving the outlet wheel to turn round.
6. diamond wire scrap wire machine according to claim 5, it is characterised in that:Distinguish the top and bottom of the upright guide rail It is provided with second laser sensor and first laser sensor, second laser sensor and first laser sensor pass through respectively leads Line is connect with switching device.
7. diamond wire scrap wire machine according to claim 6, it is characterised in that:The rack lower end be uniformly distributed on peripheries with lower margin and Universal wheel.
CN201820236407.8U 2018-02-09 2018-02-09 A kind of diamond wire scrap wire machine Expired - Fee Related CN208135599U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820236407.8U CN208135599U (en) 2018-02-09 2018-02-09 A kind of diamond wire scrap wire machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820236407.8U CN208135599U (en) 2018-02-09 2018-02-09 A kind of diamond wire scrap wire machine

Publications (1)

Publication Number Publication Date
CN208135599U true CN208135599U (en) 2018-11-23

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108190610A (en) * 2018-02-09 2018-06-22 江苏亿荣新材料科技有限公司 A kind of diamond wire scrap wire machine and its application process

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108190610A (en) * 2018-02-09 2018-06-22 江苏亿荣新材料科技有限公司 A kind of diamond wire scrap wire machine and its application process

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GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20181123

Termination date: 20190209

CF01 Termination of patent right due to non-payment of annual fee