CN208125638U - A kind of plastic grains defect online detection instrument - Google Patents
A kind of plastic grains defect online detection instrument Download PDFInfo
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- CN208125638U CN208125638U CN201820716057.5U CN201820716057U CN208125638U CN 208125638 U CN208125638 U CN 208125638U CN 201820716057 U CN201820716057 U CN 201820716057U CN 208125638 U CN208125638 U CN 208125638U
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- plastic grains
- defect online
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Abstract
The utility model discloses a kind of plastic grains defect online detection instruments, including:Detect host, there is testing agency inside the detection host, the detection host side has feeding mechanism, the feeding mechanism is by material transportation to be detected to testing agency, material leaves detection host through detecting the recovery channel of the host other side after the completion of testing agency's detection, it returns on production line, the detection host top is provided with display device and display lamp, shown device can show the case where detection material in due course, when detecting material and having abnormal conditions, display lamp is prompted, the detection host has control panel, the input and output material of automation, and information is acquired and analyzed by video camera, in combination with automatic detection and manual identified, and operator can be reminded in time when there is abnormal material, to improve work efficiency and advance detection quality.
Description
Technical field
The utility model relates to aero seat fields, more particularly to a kind of plastic grains defect online detection instrument.
Background technique
Substance is the basis that the mankind depend on for existence and development, with the development of society, handle of all trades and professions to product quality
Control is increasingly stringenter.Plastic grains are daily necessities, clothing industry, construction material, agricultural, mechanical industry, chemical industry
Etc. important source material, due to technique, equipment, raw material etc., it may appear that the bad phenomenons such as color difference, impurity, adhesion, shadow
The quality for ringing the product produced, therefore, it is necessary to carry out Quality Detection in plastic grains production process, to improve product
Qualification rate.
Currently, plastic grains object defects detection mostly uses greatly the mode of manual inspection or sample sampling Detection, these modes
There are large labor intensities, ineffective problem.And artificial detection is replaced by the way of machine vision, and can accomplish
Line real-time detection greatly can improve efficiency and reduce labour cost, while can also accomplish the real-time collection analysis of data, and
When find out problem source, be those skilled in the art always in the difficulty of thinking so how to develop a effective detection device
Topic.
Summary of the invention
The purpose of this utility model is that:Overcome the above-mentioned problems in the prior art, proposes that a kind of plastic grains lack
Fall into online detection instrument, the input and output material of automation, and by video camera acquire and analyze information, in combination with automatic detection with
Manual identified, and operator can be reminded in time when there is abnormal material, to improve work efficiency and advance inspection
Survey quality.
The purpose of this utility model is realized by following technical proposals:
A kind of plastic grains defect online detection instrument, including:Host is detected, there is detection machine inside the detection host
Structure, the detection host side have feeding mechanism, and the feeding mechanism is by material transportation to be detected to testing agency, the inspection
Material leaves detection host through detecting the recovery channel of the host other side after the completion of the detection of survey mechanism, returns on production line, the inspection
It surveys host top and is provided with display device and display lamp, shown device can show the case where detecting material in due course, work as detectable substance
Display lamp prompts when material has abnormal conditions, and the detection host has control panel.
A kind of plastic grains defect online detection instrument of the utility model, the feeding mechanism includes support construction, institute
It states and is provided with straight vibration platform above support construction.
A kind of plastic grains defect online detection instrument of the utility model, the straight vibration platform include straight vibration device and straight vibration
Disk, the straight vibration plate discharge end have funnel, and the funnel is located above testing agency.
A kind of plastic grains defect online detection instrument of the utility model has pan feeding tune at the straight vibration plate feed end
Save plate.
A kind of plastic grains defect online detection instrument of the utility model, the testing agency include:Testing stand, it is described
Testing stand surface is equipped with detection platform, is provided with detection body above the detection platform, the detection body is connect with testing stand, institute
It states detection platform end and is provided with recovery channel, the recovery channel is hinged by recovery channel mounting base and testing stand.
A kind of plastic grains defect online detection instrument of the utility model, the detection platform include the straight vibration device of detection,
The straight vibration device top of detection is provided with detection vibrating disk, and the detection vibration panel surface is provided with reflecting glass.
A kind of plastic grains defect online detection instrument of the utility model, the vibration measuring Moving plate length direction two sides setting
There is postive stop baffle.
A kind of plastic grains defect online detection instrument of the utility model, the testing stand lower section are provided with electrical storehouse.
A kind of plastic grains defect online detection instrument of the utility model, the detection straight shake set between device and testing stand
It is equipped with detection platform feet.
A kind of plastic grains defect online detection instrument of the utility model, the detection body include detection cover, the inspection
Surveying has video camera in cover, the video camera carries out position adjusting by adjustable plate, and the support construction lower part is provided with universal
Wheel
According to the above technical scheme, the utility model has the beneficial effects that:
1, high degree of automation:This equipment supports a plurality of production line of individual equipment band, from production line continuous acquisition plastic cement
Grain, real-time detection improve detection efficiency by the defect of particle;
2, meet visualization requirements:The linkage of production scene Realtime Alerts acousto-optic, and in real time the grain defect that detected
Picture is shown on indicator screen;
3, online and offline data are checked:Detection data is stored in local data base, facilitates staff to return and looks into, analysis knot
Fruit excavates problem, instructs process modification.
Detailed description of the invention
Fig. 1 is a kind of plastic grains defect online detection instrument schematic diagram of the utility model;
Fig. 2 is a kind of plastic grains defect online detection instrument feeding mechanism office figure of the utility model;
Fig. 3 is a kind of testing agency's Local map of plastic grains defect online detection instrument of the utility model;
Fig. 4 is a kind of detection platform Local map of plastic grains defect online detection instrument of the utility model;
Fig. 5 is a kind of detection body Local map of plastic grains defect online detection instrument of the utility model.
Specific embodiment
The utility model is further described with attached drawing combined with specific embodiments below.
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only used to explain
The utility model is not used to limit the utility model.
If Fig. 1-5 is a kind of embodiment of plastic grains defect online detection instrument of the utility model, a kind of plastic grains
Defect online detection instrument, including:Host 2 is detected, there is testing agency 4, the detection host 2 inside the detection host 2
Side has feeding mechanism 1, and the feeding mechanism 1 detects material transportation to be detected to testing agency 4, the testing agency 4
Material is detected the recovery channel of 2 other side of host and leaves detection host 2 after the completion, is returned on production line, on the detection host 2
The case where portion is provided with display device 3 and display lamp 6, and shown device 3 can show detection material in due course, when detection material have it is different
Display lamp 6 prompts when reason condition, and the detection host 2 has control panel 5, and the feeding mechanism 1 includes support construction 12, institute
It states and is provided with straight vibration platform 11 above support construction 12, the straight vibration platform 11 includes straight shake device 112 and straight vibration plate 111, described
Straight 111 discharge end of vibration plate has funnel 113, and the funnel 113 is located above testing agency 4, at straight 111 feed end of vibration plate
With pan feeding adjustable plate 114, the testing agency 4 includes:Testing stand 45,45 surface of testing stand are equipped with detection platform 43,
Detection body 41 is provided with above the detection platform 43, the detection body 41 is connect with testing stand 45,43 end of detection platform
End is provided with recovery channel 47, and the recovery channel 47 is hinged by recovery channel mounting base 48 and testing stand 45, the detection platform 43
Including detecting straight vibration device 434, straight vibration 434 top of device of detection is provided with detection vibrating disk 432, the detection vibrating disk 432
Surface is provided with reflecting glass 431, and the 432 length direction two sides of vibration measuring Moving plate are provided with postive stop baffle 433, the testing stand
45 lower sections are provided with electrical storehouse 45, and the detection straight shake is provided with detection platform feet, the inspection between device 434 and testing stand 45
Surveying body 41 includes detection cover 413, has video camera 411 in detection cover 413, the video camera 411 pass through adjustable plate 412 into
Line position sets adjusting, and 12 lower part of support construction is provided with universal wheel 13.
The utility model is divided into three categories plastic grains defect according to grain defect situation:1, shape defect class:Particle
Adhesion agglomeration, strip and particle hangover;2, the bad class of sundries:Transparent particles impurity, plastic cement hair cut, iron powder and particle stain;3,
The bad class of color difference:Particle colour mixture and surface stress whiten.In addition, detection platform 43 can provide suitable back according to algorithm requirements
Scape environment, this specific implementation are placing one layer of black back on the reflection glass layer of the detection zone of detection platform 43 by regular meeting
Scape, to form black and white background figure in detection zone, black background is for detecting lighter colored particles, white background detection dark color
Grain.The utility model can carry out Image Acquisition to the particle that detection zone in detection platform is passed through, and specifically debug out good
Detection cover inside illumination condition, allow video camera 411 to collect clearly particle image, detection algorithm can be to being acquired
Which background the present granule of image judges automatically using, is then tracked and is detected identification to particle and analyze and counts
The defect situation of grain.
According to the above technical scheme, the utility model has the beneficial effects that:It is proposed a kind of plastic grains defect on-line checking
Equipment, the input and output material of automation, and information is acquired and analyzed by video camera, in combination with automatic detection and manual identified, and
Operator can be reminded in time when there is abnormal material, to improve work efficiency and advance detection quality.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Made any modifications, equivalent replacements, and improvements etc., should be included in the utility model within the spirit and principle of utility model
Protection scope within.
Claims (10)
1. a kind of plastic grains defect online detection instrument, which is characterized in that including:Detect host(2), the detection host
(2)Inside has testing agency(4), the detection host(2)Side has feeding mechanism(1), the feeding mechanism(1)It will be to
Material transportation is detected to testing agency(4), the testing agency(4)Material is through detecting host after the completion of detection(2)The other side
Recovery channel leaves detection host(2), return on production line, the detection host(2)Top is provided with display device(3)And display
Lamp(6), shown device(3)The case where can showing detection material in due course, the display lamp when detecting material and having abnormal conditions(6)It mentions
Show, the detection host(2)With control panel(5).
2. a kind of plastic grains defect online detection instrument according to claim 1, it is characterised in that:The feeding mechanism
(1)Including support construction(12), the support construction(12)Top is provided with straight vibration platform(11).
3. a kind of plastic grains defect online detection instrument according to claim 2, it is characterised in that:The straight vibration platform
(11)Including the device that directly shakes(112)With straight vibration plate(111), the straight vibration plate(111)Discharge end has funnel(113), the funnel
(113)Positioned at testing agency(4)Top.
4. a kind of plastic grains defect online detection instrument according to claim 3, it is characterised in that:The straight vibration plate
(111)There is pan feeding adjustable plate at feed end(114).
5. a kind of plastic grains defect online detection instrument according to claim 1, it is characterised in that:The testing agency
(4)Including:Testing stand(45), the testing stand(45)Surface is equipped with detection platform(43), the detection platform(43)Top is set
It is equipped with detection body(41), the detection body(41)With testing stand(45)Connection, the detection platform(43)End is provided with recycling
Road(47), the recovery channel(47)Pass through recovery channel mounting base(48)With testing stand(45)Hingedly.
6. a kind of plastic grains defect online detection instrument according to claim 5, it is characterised in that:The detection platform
(43)Including detecting straight vibration device(434), the straight vibration device of detection(434)Top is provided with detection vibrating disk(432), the detection
Vibrating disk(432)Surface is provided with reflecting glass(431).
7. a kind of plastic grains defect online detection instrument according to claim 6, it is characterised in that:The vibration measuring Moving plate
(432)Length direction two sides are provided with postive stop baffle(433).
8. a kind of plastic grains defect online detection instrument according to claim 6, it is characterised in that:The testing stand
(45)Lower section is provided with electrical storehouse.
9. a kind of plastic grains defect online detection instrument according to claim 6, it is characterised in that:The straight vibration of detection
Device(434)With testing stand(45)Between be provided with detection platform feet.
10. a kind of plastic grains defect online detection instrument according to claim 5, it is characterised in that:The detection body
(41)It is covered including detection(413), the detection cover(413)It is interior that there is video camera(411), the video camera(411)Pass through adjusting
Plate(412)Carry out position adjusting.
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CN201820716057.5U CN208125638U (en) | 2018-05-15 | 2018-05-15 | A kind of plastic grains defect online detection instrument |
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CN201820716057.5U CN208125638U (en) | 2018-05-15 | 2018-05-15 | A kind of plastic grains defect online detection instrument |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112881414A (en) * | 2021-03-29 | 2021-06-01 | 杭州国辰机器人科技有限公司 | Powder impurity particle detector |
-
2018
- 2018-05-15 CN CN201820716057.5U patent/CN208125638U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112881414A (en) * | 2021-03-29 | 2021-06-01 | 杭州国辰机器人科技有限公司 | Powder impurity particle detector |
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