CN208125638U - A kind of plastic grains defect online detection instrument - Google Patents

A kind of plastic grains defect online detection instrument Download PDF

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Publication number
CN208125638U
CN208125638U CN201820716057.5U CN201820716057U CN208125638U CN 208125638 U CN208125638 U CN 208125638U CN 201820716057 U CN201820716057 U CN 201820716057U CN 208125638 U CN208125638 U CN 208125638U
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China
Prior art keywords
detection
host
plastic grains
defect online
instrument according
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CN201820716057.5U
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Chinese (zh)
Inventor
吴丹
程序贤
庄孟雨
徐景恒
黄巧
钱志敏
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Wan Pupil Intelligent Technology Chengdu Co Ltd
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Wan Pupil Intelligent Technology Chengdu Co Ltd
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Abstract

The utility model discloses a kind of plastic grains defect online detection instruments, including:Detect host, there is testing agency inside the detection host, the detection host side has feeding mechanism, the feeding mechanism is by material transportation to be detected to testing agency, material leaves detection host through detecting the recovery channel of the host other side after the completion of testing agency's detection, it returns on production line, the detection host top is provided with display device and display lamp, shown device can show the case where detection material in due course, when detecting material and having abnormal conditions, display lamp is prompted, the detection host has control panel, the input and output material of automation, and information is acquired and analyzed by video camera, in combination with automatic detection and manual identified, and operator can be reminded in time when there is abnormal material, to improve work efficiency and advance detection quality.

Description

A kind of plastic grains defect online detection instrument
Technical field
The utility model relates to aero seat fields, more particularly to a kind of plastic grains defect online detection instrument.
Background technique
Substance is the basis that the mankind depend on for existence and development, with the development of society, handle of all trades and professions to product quality Control is increasingly stringenter.Plastic grains are daily necessities, clothing industry, construction material, agricultural, mechanical industry, chemical industry Etc. important source material, due to technique, equipment, raw material etc., it may appear that the bad phenomenons such as color difference, impurity, adhesion, shadow The quality for ringing the product produced, therefore, it is necessary to carry out Quality Detection in plastic grains production process, to improve product Qualification rate.
Currently, plastic grains object defects detection mostly uses greatly the mode of manual inspection or sample sampling Detection, these modes There are large labor intensities, ineffective problem.And artificial detection is replaced by the way of machine vision, and can accomplish Line real-time detection greatly can improve efficiency and reduce labour cost, while can also accomplish the real-time collection analysis of data, and When find out problem source, be those skilled in the art always in the difficulty of thinking so how to develop a effective detection device Topic.
Summary of the invention
The purpose of this utility model is that:Overcome the above-mentioned problems in the prior art, proposes that a kind of plastic grains lack Fall into online detection instrument, the input and output material of automation, and by video camera acquire and analyze information, in combination with automatic detection with Manual identified, and operator can be reminded in time when there is abnormal material, to improve work efficiency and advance inspection Survey quality.
The purpose of this utility model is realized by following technical proposals:
A kind of plastic grains defect online detection instrument, including:Host is detected, there is detection machine inside the detection host Structure, the detection host side have feeding mechanism, and the feeding mechanism is by material transportation to be detected to testing agency, the inspection Material leaves detection host through detecting the recovery channel of the host other side after the completion of the detection of survey mechanism, returns on production line, the inspection It surveys host top and is provided with display device and display lamp, shown device can show the case where detecting material in due course, work as detectable substance Display lamp prompts when material has abnormal conditions, and the detection host has control panel.
A kind of plastic grains defect online detection instrument of the utility model, the feeding mechanism includes support construction, institute It states and is provided with straight vibration platform above support construction.
A kind of plastic grains defect online detection instrument of the utility model, the straight vibration platform include straight vibration device and straight vibration Disk, the straight vibration plate discharge end have funnel, and the funnel is located above testing agency.
A kind of plastic grains defect online detection instrument of the utility model has pan feeding tune at the straight vibration plate feed end Save plate.
A kind of plastic grains defect online detection instrument of the utility model, the testing agency include:Testing stand, it is described Testing stand surface is equipped with detection platform, is provided with detection body above the detection platform, the detection body is connect with testing stand, institute It states detection platform end and is provided with recovery channel, the recovery channel is hinged by recovery channel mounting base and testing stand.
A kind of plastic grains defect online detection instrument of the utility model, the detection platform include the straight vibration device of detection, The straight vibration device top of detection is provided with detection vibrating disk, and the detection vibration panel surface is provided with reflecting glass.
A kind of plastic grains defect online detection instrument of the utility model, the vibration measuring Moving plate length direction two sides setting There is postive stop baffle.
A kind of plastic grains defect online detection instrument of the utility model, the testing stand lower section are provided with electrical storehouse.
A kind of plastic grains defect online detection instrument of the utility model, the detection straight shake set between device and testing stand It is equipped with detection platform feet.
A kind of plastic grains defect online detection instrument of the utility model, the detection body include detection cover, the inspection Surveying has video camera in cover, the video camera carries out position adjusting by adjustable plate, and the support construction lower part is provided with universal Wheel
According to the above technical scheme, the utility model has the beneficial effects that:
1, high degree of automation:This equipment supports a plurality of production line of individual equipment band, from production line continuous acquisition plastic cement Grain, real-time detection improve detection efficiency by the defect of particle;
2, meet visualization requirements:The linkage of production scene Realtime Alerts acousto-optic, and in real time the grain defect that detected Picture is shown on indicator screen;
3, online and offline data are checked:Detection data is stored in local data base, facilitates staff to return and looks into, analysis knot Fruit excavates problem, instructs process modification.
Detailed description of the invention
Fig. 1 is a kind of plastic grains defect online detection instrument schematic diagram of the utility model;
Fig. 2 is a kind of plastic grains defect online detection instrument feeding mechanism office figure of the utility model;
Fig. 3 is a kind of testing agency's Local map of plastic grains defect online detection instrument of the utility model;
Fig. 4 is a kind of detection platform Local map of plastic grains defect online detection instrument of the utility model;
Fig. 5 is a kind of detection body Local map of plastic grains defect online detection instrument of the utility model.
Specific embodiment
The utility model is further described with attached drawing combined with specific embodiments below.
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only used to explain The utility model is not used to limit the utility model.
If Fig. 1-5 is a kind of embodiment of plastic grains defect online detection instrument of the utility model, a kind of plastic grains Defect online detection instrument, including:Host 2 is detected, there is testing agency 4, the detection host 2 inside the detection host 2 Side has feeding mechanism 1, and the feeding mechanism 1 detects material transportation to be detected to testing agency 4, the testing agency 4 Material is detected the recovery channel of 2 other side of host and leaves detection host 2 after the completion, is returned on production line, on the detection host 2 The case where portion is provided with display device 3 and display lamp 6, and shown device 3 can show detection material in due course, when detection material have it is different Display lamp 6 prompts when reason condition, and the detection host 2 has control panel 5, and the feeding mechanism 1 includes support construction 12, institute It states and is provided with straight vibration platform 11 above support construction 12, the straight vibration platform 11 includes straight shake device 112 and straight vibration plate 111, described Straight 111 discharge end of vibration plate has funnel 113, and the funnel 113 is located above testing agency 4, at straight 111 feed end of vibration plate With pan feeding adjustable plate 114, the testing agency 4 includes:Testing stand 45,45 surface of testing stand are equipped with detection platform 43, Detection body 41 is provided with above the detection platform 43, the detection body 41 is connect with testing stand 45,43 end of detection platform End is provided with recovery channel 47, and the recovery channel 47 is hinged by recovery channel mounting base 48 and testing stand 45, the detection platform 43 Including detecting straight vibration device 434, straight vibration 434 top of device of detection is provided with detection vibrating disk 432, the detection vibrating disk 432 Surface is provided with reflecting glass 431, and the 432 length direction two sides of vibration measuring Moving plate are provided with postive stop baffle 433, the testing stand 45 lower sections are provided with electrical storehouse 45, and the detection straight shake is provided with detection platform feet, the inspection between device 434 and testing stand 45 Surveying body 41 includes detection cover 413, has video camera 411 in detection cover 413, the video camera 411 pass through adjustable plate 412 into Line position sets adjusting, and 12 lower part of support construction is provided with universal wheel 13.
The utility model is divided into three categories plastic grains defect according to grain defect situation:1, shape defect class:Particle Adhesion agglomeration, strip and particle hangover;2, the bad class of sundries:Transparent particles impurity, plastic cement hair cut, iron powder and particle stain;3, The bad class of color difference:Particle colour mixture and surface stress whiten.In addition, detection platform 43 can provide suitable back according to algorithm requirements Scape environment, this specific implementation are placing one layer of black back on the reflection glass layer of the detection zone of detection platform 43 by regular meeting Scape, to form black and white background figure in detection zone, black background is for detecting lighter colored particles, white background detection dark color Grain.The utility model can carry out Image Acquisition to the particle that detection zone in detection platform is passed through, and specifically debug out good Detection cover inside illumination condition, allow video camera 411 to collect clearly particle image, detection algorithm can be to being acquired Which background the present granule of image judges automatically using, is then tracked and is detected identification to particle and analyze and counts The defect situation of grain.
According to the above technical scheme, the utility model has the beneficial effects that:It is proposed a kind of plastic grains defect on-line checking Equipment, the input and output material of automation, and information is acquired and analyzed by video camera, in combination with automatic detection and manual identified, and Operator can be reminded in time when there is abnormal material, to improve work efficiency and advance detection quality.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this Made any modifications, equivalent replacements, and improvements etc., should be included in the utility model within the spirit and principle of utility model Protection scope within.

Claims (10)

1. a kind of plastic grains defect online detection instrument, which is characterized in that including:Detect host(2), the detection host (2)Inside has testing agency(4), the detection host(2)Side has feeding mechanism(1), the feeding mechanism(1)It will be to Material transportation is detected to testing agency(4), the testing agency(4)Material is through detecting host after the completion of detection(2)The other side Recovery channel leaves detection host(2), return on production line, the detection host(2)Top is provided with display device(3)And display Lamp(6), shown device(3)The case where can showing detection material in due course, the display lamp when detecting material and having abnormal conditions(6)It mentions Show, the detection host(2)With control panel(5).
2. a kind of plastic grains defect online detection instrument according to claim 1, it is characterised in that:The feeding mechanism (1)Including support construction(12), the support construction(12)Top is provided with straight vibration platform(11).
3. a kind of plastic grains defect online detection instrument according to claim 2, it is characterised in that:The straight vibration platform (11)Including the device that directly shakes(112)With straight vibration plate(111), the straight vibration plate(111)Discharge end has funnel(113), the funnel (113)Positioned at testing agency(4)Top.
4. a kind of plastic grains defect online detection instrument according to claim 3, it is characterised in that:The straight vibration plate (111)There is pan feeding adjustable plate at feed end(114).
5. a kind of plastic grains defect online detection instrument according to claim 1, it is characterised in that:The testing agency (4)Including:Testing stand(45), the testing stand(45)Surface is equipped with detection platform(43), the detection platform(43)Top is set It is equipped with detection body(41), the detection body(41)With testing stand(45)Connection, the detection platform(43)End is provided with recycling Road(47), the recovery channel(47)Pass through recovery channel mounting base(48)With testing stand(45)Hingedly.
6. a kind of plastic grains defect online detection instrument according to claim 5, it is characterised in that:The detection platform (43)Including detecting straight vibration device(434), the straight vibration device of detection(434)Top is provided with detection vibrating disk(432), the detection Vibrating disk(432)Surface is provided with reflecting glass(431).
7. a kind of plastic grains defect online detection instrument according to claim 6, it is characterised in that:The vibration measuring Moving plate (432)Length direction two sides are provided with postive stop baffle(433).
8. a kind of plastic grains defect online detection instrument according to claim 6, it is characterised in that:The testing stand (45)Lower section is provided with electrical storehouse.
9. a kind of plastic grains defect online detection instrument according to claim 6, it is characterised in that:The straight vibration of detection Device(434)With testing stand(45)Between be provided with detection platform feet.
10. a kind of plastic grains defect online detection instrument according to claim 5, it is characterised in that:The detection body (41)It is covered including detection(413), the detection cover(413)It is interior that there is video camera(411), the video camera(411)Pass through adjusting Plate(412)Carry out position adjusting.
CN201820716057.5U 2018-05-15 2018-05-15 A kind of plastic grains defect online detection instrument Active CN208125638U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820716057.5U CN208125638U (en) 2018-05-15 2018-05-15 A kind of plastic grains defect online detection instrument

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820716057.5U CN208125638U (en) 2018-05-15 2018-05-15 A kind of plastic grains defect online detection instrument

Publications (1)

Publication Number Publication Date
CN208125638U true CN208125638U (en) 2018-11-20

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CN201820716057.5U Active CN208125638U (en) 2018-05-15 2018-05-15 A kind of plastic grains defect online detection instrument

Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112881414A (en) * 2021-03-29 2021-06-01 杭州国辰机器人科技有限公司 Powder impurity particle detector

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112881414A (en) * 2021-03-29 2021-06-01 杭州国辰机器人科技有限公司 Powder impurity particle detector

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