CN208117228U - A kind of bearing race production line with structure of cleaning, dry and oil automatically - Google Patents

A kind of bearing race production line with structure of cleaning, dry and oil automatically Download PDF

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Publication number
CN208117228U
CN208117228U CN201820291610.5U CN201820291610U CN208117228U CN 208117228 U CN208117228 U CN 208117228U CN 201820291610 U CN201820291610 U CN 201820291610U CN 208117228 U CN208117228 U CN 208117228U
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Prior art keywords
bearing race
bearing
cleaning
unit
dry
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CN201820291610.5U
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廖春惠
葛泓
乐建朝
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Jiangsu Bojet Precision Forging Co Ltd
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Jiangsu Bojet Precision Forging Co Ltd
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Abstract

The utility model discloses a kind of bearing race production line with structure of cleaning, dry and oil automatically, feeding unit material, heating unit, forging unit, separation unit, ball blast unit, stone roller including setting gradually expand unit, shaping unit, cleaning unit and blanking unit;Wherein, the cleaning unit includes bearing race cleaning case, bearing race drying box, bearing race top tank, guide rail, electric driving wheel and bearing race grabbing assembly, the guide rail is erected at the bearing race cleaning case set gradually, bearing race drying box and bearing race and oils upper box part, the electric driving wheel is arranged in guide rail, and the bearing race grabbing assembly is fixed on electric driving wheel.The utility model carries out the crawl of bearing race by the bearing race grabbing assembly being mounted on electric driving wheel automatically, electric driving wheel drives bearing race grabbing assembly successively to pass through bearing race cleaning case, bearing race drying box, bearing race top tank, the cleaning of bearing race is completed, dries and oils, the course of work carries out automatically, saves manpower.

Description

A kind of bearing race production line with structure of cleaning, dry and oil automatically
Technical field
The utility model belongs to bearing mnanufacture field, in particular to a kind of with structure of cleaning, dry and oil automatically Bearing race production line.
Background technique
Bearing race is the more complex parts of bearings of component and a processing technology critically important on bearing, bearing race hair Base processing is the first procedure of Production of bearing, and the quality of bearing race blank quality and the height of productivity will directly affect bearing The quality and performance of product, while the economic benefits of enterprise can also be had an impact, so bearing race blank is processed into axis One of important procedure in process is held, all the time all by the attention of enterprise.
The processing technology of the forging bearing race blank generallyd use at present includes preheating, cuts material, heating, jumping-up, instead squeezes Molded, a series of process, the equipment packet used in this series of process such as cut bottom open width, reaming, shaping It includes electric furnace, first pressure machine, second pressure machine, third press machine, grind the equipment such as expansion machine, shaping punching machine.It is wherein specific Operational process of craft is:First by bar after electric furnace heats, it is cut into the bar of certain length by first pressure machine, then passes through Jumping-up is carried out by second pressure machine after Medium Frequency Induction Heating Furnace heating, it is complete to subsequent processing operator through manual delivery after jumping-up At extrusion forming, punching this two procedures, the worker that finally manual delivery grinds expansion machine to operation again carries out the blank after punching Reaming, the blank after reaming send again to shaping punching machine and carry out shaping.5 workers online behaviour simultaneously is needed in entire production process Make, the great work intensity of worker, high production cost, the consistency of blank quality difference and blank quality is difficult to ensure, production efficiency It is relatively low.
Utility model content
Purpose of utility model:In order to overcome the above deficiency, the purpose of the utility model is to provide one kind have automatic cleaning, It dries and oils the bearing race production line of structure, high degree of automation reduces manual labor amount, improves work efficiency, pass through Manipulator grabs bearing race, by electric driving wheel drive bearing race successively through over cleaning, dry and oil.The utility model is also A kind of working method of bearing race production line with structure of cleaning, dry and oil automatically is provided, the course of work automates journey Degree is high, and required manpower is few, improves production efficiency, is suitble to industrial-scale application.
Technical solution:A kind of bearing race production line with structure of cleaning, dry and oil automatically, including what is set gradually Feeding unit material, forging unit, separation unit, ball blast unit, grinds and expands unit, shaping unit, cleaning unit and blanking heating unit Unit;Wherein, the cleaning unit includes bearing race cleaning case, bearing race drying box, bearing race top tank, guide rail, electric drive Wheel and bearing race grabbing assembly, the guide rail are erected at the bearing race cleaning case set gradually, bearing race drying box and bearing race Oil upper box part, and the electric driving wheel is arranged in guide rail, and the bearing race grabbing assembly is fixed on electric driving wheel.This is practical The novel bearing race production line with structure of cleaning, dry and oil automatically, passes through the bearing race being mounted on electric driving wheel Grabbing assembly carries out the crawl of bearing race automatically, electric driving wheel drive bearing race grabbing assembly successively pass through bearing race cleaning case, Bearing race drying box, bearing race top tank complete the cleaning of bearing race, dry and oil, and the course of work carries out automatically, save people Power.
Further, the above-mentioned bearing race production line with structure of cleaning, dry and oil automatically, the bearing race are grabbed Taking component includes first support bar, second support bar and bearing race catching robot, the first support bar and second support bar It is fixed on electric driving wheel, and first support bar and second support bar are symmetrical arranged by symmetry axis of guide rail, described first The end of strut and second support bar far from guide rail is equipped with bearing race catching robot.Pass through the first support bar of setting and second Support rod links together bearing race catching robot and electric driving wheel.
Further, the above-mentioned bearing race production line with structure of cleaning, dry and oil automatically, the bearing race are grabbed Taking manipulator includes pedestal, screw rod, first gear, second gear, first bearing circle fixed link and second bearing circle fixed link, institute It states pedestal to be fixed on the lower end surface of first support bar and second support bar, the screw rod is connect with pedestal, the first gear With the outer tooth engagement of second gear and screw rod, the first bearing circle fixed link is connect with first gear, the second bearing circle Fixed link is connect with second gear.The first gear and second gear of setting, are able to drive first bearing circle fixed link and second Bearing race fixed link turns on or off, to carry out the crawl and relieving of bearing race.
Further, the above-mentioned bearing race production line with structure of cleaning, dry and oil automatically, the first gear The two sides of screw rod, the first bearing circle fixed link and second bearing circle are symmetricly set on using screw rod as symmetry axis with second gear Fixed link is symmetricly set on the two sides of screw rod using screw rod as symmetry axis.Symmetrically arranged structure enables to first bearing circle solid Fixed pole and second bearing circle fixed link synchronizing moving.
Further, the above-mentioned bearing race production line with structure of cleaning, dry and oil automatically, the bearing race are clear The inner wall of tank-washer is equipped with one group of high pressure nozzle.High-pressure cleaning liquid is ejected into bearing by high pressure nozzle by the high pressure nozzle of setting Surface is enclosed, bearing race can be surface-treated clean by high-pressure wash.
Further, the above-mentioned bearing race production line with structure of cleaning, dry and oil automatically, the high pressure nozzle Including high pressure nozzle ontology, securing plate, nozzle bore, pipeline and spray head, the securing plate is sheathed on high pressure nozzle ontology, described Pipeline is set in high pressure nozzle ontology, and the spray head is connect with the end of high pressure nozzle ontology, and the spray head is equipped with one group of spray Nozzle aperture, the nozzle bore are connect with pipeline.The multiple nozzle bores being arranged, be capable of forming injection multiply cleaning solution, guarantee by Bearing race surface clean is thorough.
Further, the above-mentioned bearing race production line with structure of cleaning, dry and oil automatically, the bearing race dry One group of electric heating tube is equipped in dry case.The electric heating tube of setting guarantees that bearing race dries the temperature inside the box, can be quickly to bearing race It is dried.
Further, the above-mentioned bearing race production line with structure of cleaning, dry and oil automatically, on the bearing race The top plate of fuel tank is equipped with one group of atomizer.The oil spout from top to bottom of the atomizer of setting guarantees that bearing race surface all oils.
Further, the above-mentioned bearing race production line with structure of cleaning, dry and oil automatically, the first bearing The section for enclosing fixed link and second bearing circle fixed link is V-type.The first bearing circle fixed link and second bearing circle in V-type section are solid Fixed pole, lower end are superimposed together, and centre forms cyclic structure, convenient for fixing circular ring shape bearing race material.
The utility model also provides a kind of work side of bearing race production line with structure of cleaning, dry and oil automatically Method includes the following steps:
1)Bearing race blank is sent to heating unit by feeding unit material;
2)Bearing race blank is moved to heating unit, and Medium Frequency Induction Heating Furnace heats bearing material;
3)Bearing race blank after heat treatment, is moved to forging unit, Balance mechanism and mould from heating unit Bearing race blank is carried out jumping-up, point set and cutting by tool;
4)Bearing material by forging unit forms bearing outer ring material and bearing inner race material, and passes through manipulator Into different conveyer belts;
5)Bearing outer ring material and bearing inner race material enter separation unit, carry out point of qualified material and unqualified material Choosing;
6)Bearing outer ring material and bearing inner race material pass through ball blast unit respectively and carry out ball blast;
7)Bearing outer ring material and bearing inner race material expand unit and carry out cold roll expansion by grinding respectively, formed bearing outer ring and Bearing inner race;
8)Bearing outer ring is polished and is processed by the bearing outer ring apparatus for shaping in shaping unit;
9)Bearing inner race is polished and is processed by the bearing inner race apparatus for shaping in shaping unit;
10)Bearing outer ring and bearing inner race shaping finish, and screw rod rotation drives first gear and second gear rotation;
11)First bearing circle fixed link and second bearing circle fixed link are close to each other, clamp in bearing outer ring or bearing Circle;
12)Electric driving wheel starting, is moved along guide rail, bearing race grabbing assembly clamp bearing outer ring or bearing inner race into Enter bearing race cleaning case;
13)High pressure nozzle starting, cleans bearing outer ring or bearing inner race;
14)Electric driving wheel is moved along guide rail, into bearing race drying box, is dried to bearing outer ring or bearing inner race It is dry;
15)Electric driving wheel is continued to move to along guide rail, into bearing race top tank, atomizer oil spout, to bearing outer ring or Person's bearing inner race oils;
16)Electric driving wheel moving guide rail completes the cleaning of bearing outer ring or bearing inner race, drying to the right end of guide rail With oil;
17)Bearing outer ring and bearing inner race pass through blanking unit respectively and are collected and store.
The working method of the bearing race production line with structure of cleaning, dry and oil automatically described in the utility model, Course of work high degree of automation, required manpower is few, improves production efficiency, is suitble to industrial-scale application.
Above-mentioned technical proposal can be seen that the utility model and have the advantages that:It is described in the utility model to have Automatically clean, dry and oil the bearing race production line of structure, and reasonable in design, high degree of automation reduces labour Intensity improves work efficiency.The bearing race production line with structure of cleaning, dry and oil automatically described in the utility model Working method, course of work high degree of automation, required manpower is few, improve production efficiency, be suitble to industrial-scale Using;Wherein bearing race grabbing assembly is driven successively to pass through bearing race cleaning case, bearing race drying box and axis by electric driving wheel Circle top tank is held, the cleaning of bearing race can be rapidly completed, dry and oil.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the bearing race production line of the present invention with automatic flushing device;
Fig. 2 is the structural schematic diagram of bearing race cleaning case of the present invention;
Fig. 3 is the structural schematic diagram of bearing race drying box of the present invention;
Fig. 4 is the structural schematic diagram of bearing race top tank of the present invention;
Fig. 5 is the structural schematic diagram of bearing race grabbing assembly of the present invention;
Fig. 6 is the structural schematic diagram of high pressure nozzle of the present invention;
Fig. 7 is the bearing race production line working principle block diagram of the present invention with automatic flushing device;
Fig. 8 is the structural schematic diagram of bearing race production line of the present invention.
In figure:1 bearing race cleaning case, 11 high pressure nozzles, 111 high pressure nozzle ontologies, 112 securing plates, 113 nozzle bores, 114 Pipeline, 115 spray heads, 2 bearing race drying boxes, 3 bearing race top tanks, 4 guide rails, 5 electric driving wheels, 6 bearing race grabbing assemblies, 61 One support rod, 62 second support bars, 63 bearing race catching robots, 631 pedestals, 632 screw rods, 633 first gears, 634 second Gear, 635 first bearing circle fixed links, 636 second bearing circle fixed links, 10 feeding unit materials, 20 heating units, 30 forgings are single Member, 40 separation units, 50 ball blast units, 60, which are ground, expands unit, 70 shaping units, 80 cleaning units, 90 blanking units.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached The embodiment of figure description is exemplary, it is intended to is used to explain the present invention, and is not considered as limiting the invention.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", " clockwise ", " inverse The orientation or positional relationship of the instructions such as hour hands " is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description originally Invention and simplified description, rather than the device or element of indication or suggestion meaning must have a particular orientation, with specific side Position construction and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or Implicitly include one or more of the features.In the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two It is a or more than two, unless otherwise restricted clearly.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc. Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can be machine Tool connection, is also possible to be electrically connected;It can be directly connected, two members can also be can be indirectly connected through an intermediary Connection inside part.For the ordinary skill in the art, above-mentioned term can be understood in this hair as the case may be Concrete meaning in bright.
In the present invention unless specifically defined or limited otherwise, fisrt feature second feature "upper" or "lower" It may include that the first and second features directly contact, also may include that the first and second features are not direct contacts but pass through it Between other characterisation contact.Moreover, fisrt feature includes the first spy above the second feature " above ", " above " and " above " Sign is right above second feature and oblique upper, or is merely representative of first feature horizontal height higher than second feature.Fisrt feature exists Second feature " under ", " lower section " and " following " include that fisrt feature is directly below and diagonally below the second feature, or is merely representative of First feature horizontal height is less than second feature.
Embodiment
It is upper including what is set gradually with the bearing race production line of automatic flushing device as shown in Fig. 1,2,3,4,7 and 8 Material unit 10, forging unit 30, separation unit 40, ball blast unit 50, grinds and expands unit 60, shaping unit 70, clear heating unit 20 Wash unit 80 and blanking unit 90;Wherein, cleaning unit 80 is including on bearing race cleaning case 1, bearing race drying box 2, bearing race Fuel tank 3, guide rail 4, electric driving wheel 5 and bearing race grabbing assembly 6, guide rail 4 are erected at bearing race cleaning case 1, the axis set gradually Circle drying box 2 and 3 top of bearing race top tank are held, electric driving wheel 5 is arranged in guide rail 4, and bearing race grabbing assembly 6 is fixed on electricity On driving wheel 5.Wherein, the inner wall of bearing race cleaning case 1 is equipped with one group of high pressure nozzle 11.One is equipped in bearing race drying box 2 Group electric heating tube 21.The top plate of bearing race top tank 3 is equipped with one group of atomizer 31.Further, high pressure spray as shown in FIG. 6 Mouth 11 includes high pressure nozzle ontology 111, securing plate 112, nozzle bore 113, pipeline 114 and spray head 115, and securing plate 112 is sheathed on On high pressure nozzle ontology 111, pipeline 114 is set in high pressure nozzle ontology 111, the end of spray head 115 and high pressure nozzle ontology 111 Connection, spray head 115 are equipped with one group of nozzle bore 113, and nozzle bore 113 is connect with pipeline 114.
In addition, bearing race grabbing assembly 6 as shown in Figure 5 includes first support bar 61, second support bar 62 and bearing race Catching robot 63, first support bar 61 and second support bar 62 are fixed on electric driving wheel 5, and first support bar 61 and Two support rods 62 are symmetrical arranged with guide rail 4 for symmetry axis, and first support bar 61 and second support bar 62 are set far from the end of guide rail 4 There is bearing race catching robot 63.Bearing race catching robot 63 includes pedestal 631, screw rod 632, first gear 633, the second tooth Wheel 634, first bearing circle fixed link 635 and second bearing circle fixed link 636, pedestal 631 are fixed on first support bar 61 and the On the lower end surface of two support rods 62, screw rod 632 is connect with pedestal 631, first gear 633 and second gear 634 and screw rod 632 Outer tooth engagement, first bearing circle fixed link 635 are connect with first gear 633, second bearing circle fixed link 636 and second gear 634 connections.First gear 633 and second gear 634 are with the two sides that screw rod 632 is that symmetry axis is symmetricly set on screw rod 632, and first Bearing race fixed link 635 and second bearing circle fixed link 636 are symmetricly set on the two sides of screw rod 632 with screw rod 632 for symmetry axis, And the section of first bearing circle fixed link 635 and second bearing circle fixed link 636 is V-type.
In addition, based on the basis of above structure, a kind of work side of the bearing race production line with automatic flushing device Method includes the following steps:
1)Bearing race blank is sent to heating unit 20 by feeding unit material 10;
2)Bearing race blank is moved to heating unit 20, and Medium Frequency Induction Heating Furnace heats bearing material;
3)Bearing race blank after heat treatment is moved to forging unit 30, Balance mechanism from heating unit 20 Bearing race blank is subjected to jumping-up, point set and cutting with mold;
4)Bearing material by forging unit 30 forms bearing outer ring material and bearing inner race material, and passes through machinery Hand enters different conveyer belts;
5)Bearing outer ring material and bearing inner race material enter separation unit 40, carry out qualified material and unqualified material Sorting;
6)Bearing outer ring material and bearing inner race material pass through ball blast unit 50 respectively and carry out ball blast;
7)Bearing outer ring material and bearing inner race material expand the progress cold roll expansion of unit 60 by grinding respectively, form bearing outer ring And bearing inner race;
8)Bearing outer ring is polished and is processed by the bearing outer ring apparatus for shaping in shaping unit 70;
9)Bearing inner race is polished and is processed by the bearing inner race apparatus for shaping in shaping unit 70;
10)Bearing outer ring and bearing inner race shaping finish, and screw rod 632 rotates, and drive first gear 633 and second gear 634 rotations;
11)First bearing circle fixed link 635 and second bearing circle fixed link 636 are close to each other, clamp bearing outer ring or Bearing inner race;
12)Electric driving wheel 5 starts, and moves along guide rail 4, and bearing race grabbing assembly 6 clamps in bearing outer ring or bearing Circle enters bearing race cleaning case 1;
13)High pressure nozzle 11 starts, and cleans to bearing outer ring or bearing inner race;
14)Electric driving wheel 5 is moved along guide rail 4, into bearing race drying box 2, to bearing outer ring or bearing inner race into Row drying;
15)Electric driving wheel 5 is continued to move to along guide rail 4, into bearing race top tank 3,31 oil spout of atomizer, to bearing outside Circle or bearing inner race oil;
16)5 moving guide rail 4 of electric driving wheel is completed the cleaning of bearing outer ring or bearing inner race, is dried to the right end of guide rail It does and oils;
17)Bearing outer ring and bearing inner race pass through blanking unit 90 respectively and are collected and store.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, without departing from the principle of the present invention, several improvement can also be made, these improvement also should be regarded as of the invention Protection scope.

Claims (9)

1. a kind of bearing race production line with structure of cleaning, dry and oil automatically, it is characterised in that:Including what is set gradually Feeding unit material(10), heating unit(20), forging unit(30), separation unit(40), ball blast unit(50), grind expand unit (60), shaping unit(70), cleaning unit(80)And blanking unit(90);Wherein, the cleaning unit(80)Including bearing race Cleaning case(1), bearing race drying box(2), bearing race top tank(3), guide rail(4), electric driving wheel(5)With bearing race grabbing assembly (6), the guide rail(4)It is erected at the bearing race cleaning case set gradually(1), bearing race drying box(2)With bearing race top tank (3)Top, the electric driving wheel(5)It is arranged in guide rail(4)It is interior, the bearing race grabbing assembly(6)It is fixed on electric driving wheel(5) On.
2. the bearing race production line with structure of cleaning, dry and oil automatically according to claim 1, feature exist In:The bearing race grabbing assembly(6)Including first support bar(61), second support bar(62)With bearing race catching robot (63), the first support bar(61)And second support bar(62)It is fixed on electric driving wheel(5)On, and first support bar(61) And second support bar(62)With guide rail(4)It is symmetrical arranged for symmetry axis, the first support bar(61)And second support bar(62) Far from guide rail(4)End be equipped with bearing race catching robot(63).
3. the bearing race production line with structure of cleaning, dry and oil automatically according to claim 2, feature exist In:The bearing race catching robot(63)Including pedestal(631), screw rod(632), first gear(633), second gear (634), first bearing circle fixed link(635)With second bearing circle fixed link(636), the pedestal(631)It is fixed on first Strut(61)And second support bar(62)Lower end surface on, the screw rod(632)With pedestal(631)Connection, the first gear (633)And second gear(634)With screw rod(632)Outer tooth engagement, the first bearing circle fixed link(635)With first gear (633)Connection, the second bearing circle fixed link(636)With second gear(634)Connection.
4. the bearing race production line with structure of cleaning, dry and oil automatically according to claim 3, feature exist In:The first gear(633)And second gear(634)With screw rod(632)Screw rod is symmetricly set on for symmetry axis(632)Two Side, the first bearing circle fixed link(635)With second bearing circle fixed link(636)With screw rod(632)It is set for symmetrical axial symmetry It sets in screw rod(632)Two sides.
5. the bearing race production line with structure of cleaning, dry and oil automatically according to claim 3, feature exist In:The bearing race cleaning case(1)Inner wall be equipped with one group of high pressure nozzle(11).
6. the bearing race production line with structure of cleaning, dry and oil automatically according to claim 5, feature exist In:The high pressure nozzle(11)Including high pressure nozzle ontology(111), securing plate(112), nozzle bore(113), pipeline(114)With Spray head(115), the securing plate(112)It is sheathed on high pressure nozzle ontology(111)On, the pipeline(114)Set on high pressure nozzle Ontology(111)It is interior, the spray head(115)With high pressure nozzle ontology(111)End connection, the spray head(115)It is equipped with one Group nozzle bore(113), the nozzle bore(113)With pipeline(114)Connection.
7. the bearing race production line with structure of cleaning, dry and oil automatically according to claim 5, feature exist In:The bearing race drying box(2)Inside it is equipped with one group of electric heating tube(21).
8. the bearing race production line with structure of cleaning, dry and oil automatically according to claim 7, feature exist In:The bearing race top tank(3)Top plate be equipped with one group of atomizer(31).
9. the bearing race production line with structure of cleaning, dry and oil automatically according to claim 4, feature exist In:The first bearing circle fixed link(635)With second bearing circle fixed link(636)Section be V-type.
CN201820291610.5U 2018-03-02 2018-03-02 A kind of bearing race production line with structure of cleaning, dry and oil automatically Active CN208117228U (en)

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Application Number Priority Date Filing Date Title
CN201820291610.5U CN208117228U (en) 2018-03-02 2018-03-02 A kind of bearing race production line with structure of cleaning, dry and oil automatically

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Application Number Priority Date Filing Date Title
CN201820291610.5U CN208117228U (en) 2018-03-02 2018-03-02 A kind of bearing race production line with structure of cleaning, dry and oil automatically

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108436487A (en) * 2018-03-02 2018-08-24 江苏保捷精锻有限公司 A kind of bearing race production line and its working method with automatic flushing device
CN114985368A (en) * 2022-06-14 2022-09-02 安徽摩格恩轴承有限公司 Bearing cleaning device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108436487A (en) * 2018-03-02 2018-08-24 江苏保捷精锻有限公司 A kind of bearing race production line and its working method with automatic flushing device
CN114985368A (en) * 2022-06-14 2022-09-02 安徽摩格恩轴承有限公司 Bearing cleaning device

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