CN208117133U - A kind of fan blade welder - Google Patents
A kind of fan blade welder Download PDFInfo
- Publication number
- CN208117133U CN208117133U CN201820430454.6U CN201820430454U CN208117133U CN 208117133 U CN208117133 U CN 208117133U CN 201820430454 U CN201820430454 U CN 201820430454U CN 208117133 U CN208117133 U CN 208117133U
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- Prior art keywords
- welding
- stepper motor
- motor
- rotor
- guide rail
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- 238000003466 welding Methods 0.000 claims abstract description 79
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 8
- 241000883990 Flabellum Species 0.000 description 10
- 230000005611 electricity Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model belongs to impeller of blower and rotor welding tooling and welding method manufacturing field, provides a kind of fan blade welder, includes control module, frame body mechanism, blade attachment, two welding mechanisms；Control module includes PLC controller, Electric Actuator, the first guide rail stepper motor, the second guide rail stepper motor, rotor stepper motor, rotor motor-driven telescopic rod, blade stepper motor；Each welding mechanism includes welding electric telescopic rod, the first welding arm, the second welding arm, welding gun, horizontal step motor and vertical stepper motor, and horizontal step motor and vertical stepper motor are electrically connected with PLC controller respectively, and are controlled by PLC controller；Welding electric telescopic rod is connect with PLC controller, and two welding gun butt welding contacts may be implemented and carry out two-sided welding, reduce production cost, shorten process time, enhances the fastness of pad, and improve welding precision.
Description
【Technical field】
The utility model belongs to impeller of blower and rotor welding tooling and welding method manufacturing field, and in particular to Yi Zhongfeng
Machine welder.
【Background technique】
Can welding procedure and fan blade between fan blade and rotor directly affect fan blade rotor relative to the position of rotor just
Then often work could weld so needing to guarantee its position degree when by fan blade and rotor welding, and be in actual production
Guarantee its welding position degree, needs to increase extra capital investment in process of production simultaneously, increase production cost, and
Single-sided welding usually is carried out to fan blade in process of production at present, it is easy to cause fan blade and rotor welding is bad leads to product report
It is useless.
【Utility model content】
In view of the foregoing, it is necessary to a kind of can both limit fan blade and rotor be provided and be located in certain position, so
Fan blade and rotor are subjected to two-sided welding using the soldering appliance of itself afterwards；And structure is simple and convenient to operate, can be not required to
In addition guarantee its welding position degree in the case where increasing manufacturing process, reduce cost, increase working efficiency.
In order to achieve the above objectives, technical solution used by the utility model is：
A kind of fan blade welder includes control module, frame body mechanism, blade attachment, two welding mechanisms；
Control module include PLC controller, Electric Actuator, the first guide rail stepper motor, the second guide rail stepper motor,
Rotor stepper motor, rotor motor-driven telescopic rod, blade stepper motor；PLC controller is walked with Electric Actuator, the first guide rail respectively
It is connected into motor, the second guide rail stepper motor, rotor stepper motor, rotor motor-driven telescopic rod and blade stepper motor；
Frame body mechanism includes：Four fixed columns, support plate, two first guide rails, two first sliding blocks, the second guide rail, second are slided
Block, two guide posts, top plate, movable plate；Support plate is in cuboid thin plate, and four fixed columns are respectively and fixedly installed to the four of support plate bottom
On a right angle；Two first guide rails are fixedly mounted in parallel in support plate surface, and two first sliding blocks are movably installed in two first respectively
On guide rail；PLC controller is installed on the bottom surface of support plate；
Second guide rail is vertical with two first guide rails, and the second guide rail both ends are connect with two first sliding blocks respectively, and second is sliding
Block is movably installed on the second guide rail；Two guide post both ends are fixedly connected with the second sliding block top surface and top board undersurface respectively, electronic to hold
Row device is installed on top plate, and the valve rod of Electric Actuator passes through top plate and connect with movable plate；Movable plate is between two guide posts；
Electric Actuator drives movable plate relative to the second sliding block top surface vertical motion；
First guide rail stepper motor is fixedly installed on wherein one first sliding block, and the second guide rail stepper motor is fixedly installed in
On second sliding block；First guide rail stepper motor drags two first sliding blocks and moves along two first guide rails；Second guide rail stepper motor
The second sliding block is driven to move along the second guide rail；
Rotor stepper motor is installed in support plate, and the motor shaft of rotor stepper motor is vertical with support plate；Rotor motor-driven
Telescopic rod is installed on the motor shaft of rotor stepper motor；
Blade attachment includes blade fixed link, two clamping plates, two clamping plate axis, and blade stepper motor is installed on movable plate
On；Blade fixed link one end is installed on the motor shaft of blade stepper motor, and the other end is symmetrically installed two clamping plate axis, two clamping plates point
It is not attached with two clamping plate axis by thumbscrew, two clamping plates are rotated around two clamping plate axis, can be with by elastic thumbscrew
Elastic two clamping plate；
Two welding mechanism mirror images are mounted on movable plate, and blade attachment is between two welding mechanisms, each welding
Mechanism includes welding electric telescopic rod, the first welding arm, the second welding arm, welding gun, horizontal step motor and vertical stepping electricity
Machine, the horizontal step motor and vertical stepper motor are electrically connected with PLC controller respectively, and are controlled by PLC controller；
Welding electric telescopic rod is installed vertically on movable plate, horizontal step motor and the fixed company of welding electric telescopic rod
It connects, first welding arm one end is fixedly connected with the motor shaft of corresponding horizontal step motor, and the other end and corresponding vertical stepping are electric
Machine connection；The motor axis connection of second welding arm one end and corresponding vertical stepper motor, the other end are fixedly connected with welding gun；Water
The motor shaft of flat stepper motor and the top surface of support plate are vertical, and the motor shaft of vertical stepper motor and the top surface of support plate are parallel,
Welding electric telescopic rod is connect with PLC controller.
Further, each clamping plate is in V-shape thin plate.
Compared with the prior art, a kind of fan blade welder of the utility model can be by PLC controller respectively to horizontal stepping
Motor, vertical stepper motor, Electric Actuator, two first guide rail stepper motors, the second guide rail stepper motor；Rotor stepping electricity
Machine, rotor motor-driven telescopic rod and blade step motor control are finally reached to clamp by programming and lean on after flabellum clamps with rotor
Closely, then with two welding gun butt welding contacts two-sided welding is carried out, reduces production cost, shorten process time, enhances pad
Fastness, and improve welding precision.
【Detailed description of the invention】
Fig. 1 is a kind of structural schematic diagram of fan blade welder of the present invention.
Fig. 2 is the connection figure of control module of the present invention.
Fig. 3 is the structural schematic diagram of the blade attachment in Fig. 1 of the present invention.
Main element symbol description
The following detailed description will be further explained with reference to the above drawings the utility model.
【Specific embodiment】
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.
It please refers to Fig.1 to Fig.3, a kind of fan blade welder, includes control module 1, frame body mechanism 2, the fixed machine of blade
Structure 3, two welding mechanisms 4；
Please refer to Fig. 2, control module 1 include PLC controller 11, Electric Actuator 14, the first guide rail stepper motor 15,
Second guide rail stepper motor 16, rotor stepper motor 17, rotor motor-driven telescopic rod 18 and blade stepper motor 19；PLC controller
22 respectively with Electric Actuator 14, the first guide rail stepper motor 15, the second guide rail stepper motor 16, rotor stepper motor 17, turn
Sub- electric telescopic rod 18 and blade stepper motor 19 connect, and are controlled by PLC controller 22；
Referring to Fig. 1, frame body mechanism 2 includes four fixed columns 21, support plate 22, two first guide rails 23, two first sliding blocks
24, the second guide rail 25, the second sliding block 26, two guide posts 27, top plate 28 and movable plate 29.Support plate 22 is in cuboid thin plate, and four is solid
Fixed column 21 is respectively and fixedly installed on four right angles of 22 bottom of support plate；Two first guide rails 23 are fixedly mounted on support plate in parallel
On 22 surfaces, two first sliding blocks 24 slide be stuck on two first guide rails 23 respectively；PLC controller 11 is installed on the bottom of support plate 22
On face；
Second guide rail 25 is vertical with two first guide rails 23, and both ends are connect with two first sliding blocks 24 respectively, the second sliding block
26 slidings are stuck on the second guide rail 25；Two guide posts, 27 both ends are fixedly connected with 26 top surface of the second sliding block and 28 bottom surface of top plate respectively,
Between two guide posts 27, Electric Actuator 14 is installed on top plate 28 movable plate 29, and the valve rod of Electric Actuator 14 passes through top
Plate 28 is simultaneously connect with movable plate 29；Electric Actuator 14 drives movable plate 29 relative to 26 top surface vertical motion of the second sliding block；
First guide rail stepper motor 15 is fixedly installed on wherein one first sliding block 24, and the second guide rail stepper motor 16 is fixed
It is installed on 26 on the second sliding block；First guide rail stepper motor 15 drags two first sliding blocks 24 and moves along two first guide rails 23；Second
Guide rail stepper motor 16 drives the second sliding block 26 to move along the second guide rail 25；
Rotor stepper motor 17 is installed in support plate 22, and the motor shaft of rotor stepper motor 17 is vertical with support plate 22；
Rotor motor-driven telescopic rod 18 is installed on the motor shaft of rotor stepper motor 17；
Referring to Fig. 3, blade attachment 3 includes blade fixed link 31, two clamping plates 32 and two clamping plate axis 33, blade step
It is installed on movable plate 29 into motor 19；31 one end of blade fixed link is installed on the motor shaft of blade stepper motor 19, another
End is symmetrically installed two clamping plate axis 33, and two clamping plate axis 33 are located at the upper and lower sides of blade fixed link 31, two clamping plates 32 respectively with two clamping plates
The rotation connection of axis 33, for example, two clamping plates 32 are attached with two clamping plate axis 33 by thumbscrew 10 respectively, thumbscrew 10 is worn
It crosses a wherein clamping plate 32 to rotate with wherein a clamping plate axis 33, two clamping plates 32 around two clamping plate axis 33, passes through elastic thumbscrew 10
It can be with elastic two clamping plate 33；
Two welding mechanisms, 4 mirror image is mounted on movable plate 29, and blade attachment 3 is each between two welding mechanisms 4
Welding mechanism 4 includes welding electric telescopic rod 41, the first welding arm 42, the second welding arm 43, welding gun 44, horizontal step motor
12 and vertical stepper motor 13, the horizontal step motor 12 and vertical stepper motor 13 be electrically connected respectively with PLC controller 22,
And it is controlled by PLC controller 22；
Welding electric telescopic rod 41 is installed vertically on movable plate 29, horizontal step motor 12 and welding electric telescopic rod 41
Be fixedly connected, 42 one end of the first welding arm is fixedly connected with the motor shaft of corresponding horizontal step motor 12, the other end with it is corresponding
Vertical stepper motor 13 connect；The motor axis connection of 43 one end of the second welding arm and corresponding vertical stepper motor 13, it is another
End is fixedly connected with welding gun 44；The motor shaft of horizontal step motor 12 is vertical with the top surface of support plate 22, vertical stepper motor
13 motor shaft is parallel with the top surface of support plate 22, and welding electric telescopic rod 41 is connect with PLC controller 11.
Further, each clamping plate 32 is in V-shape thin plate.
When a kind of fan blade welder work of the invention, rotor 5 is fixed on rotor motor-driven telescopic rod 18, rotor motor-driven
The distance of adjustable 5 relative support plate of rotor, 22 top surface of telescopic rod 18, is clamped flabellum 6 by two clamping plates 32, passes through two folders
Thumbscrew on plate 32 fixes two clamping plates 32, and the central axes of blade fixed link 31 are parallel with two first guide rails 23, in turn
Flabellum 6 and the central axes of blade fixed link 31 is set to be in same plane；The programming Control of PLC controller 11 controls blade stepping
Flabellum 6 is rotated to the angle set by motor 19, then adjusts the first guide rail stepper motor 15 and adjustment the second guide rail stepping electricity
Machine 16, the position that flabellum 6 is needed to weld close to rotor 5；It stretches in control welding electric telescopic rod 41, control one is horizontal
Stepper motor 12 drives the first welding arm 42 to rotate around the motor shaft of a horizontal step motor 12, and vertical stepper motor 13 drives
Second welding arm 43 is rotated around the motor shaft of vertical stepper motor 13, and welding gun is moved to the pad of rotor 5 Yu flabellum 6
On, butt welding contact carries out upper and lower surface welding, according to a horizontal step motor 12, vertical stepper motor 13 and welding electric expansion
Bar 41 cooperates, and rotates welding gun 44 relative to the X, Y, Z axis of flabellum 6, is able to achieve welding gun 44 to rotor 5 and flabellum 6
Between gap be welded and fixed, after the completion of welding, rotor stepper motor 17 is rotated, and the flabellum 6 being welded is turned on
Position originally carries out the welding of next flabellum 6.
Above description is the detailed description for the preferable possible embodiments of the utility model, but embodiment is not limited to
The patent claim of the utility model, the same changes or modifications completed under technical spirit suggested by all the utility model
Change, should belong to the covered the scope of the patents of the utility model.
Claims (3)
1. a kind of fan blade welder, which is characterized in that include control module, frame body mechanism, blade attachment, two welding
Mechanism；
Control module includes PLC controller, Electric Actuator, the first guide rail stepper motor, the second guide rail stepper motor, rotor
Stepper motor, rotor motor-driven telescopic rod, blade stepper motor；PLC controller is electric with Electric Actuator, the first guide rail stepping respectively
Machine, the second guide rail stepper motor, rotor stepper motor, rotor motor-driven telescopic rod and the connection of blade stepper motor；
Frame body mechanism includes：Four fixed columns, support plate, two first guide rails, two first sliding blocks, the second guide rail, the second sliding block, two
Guide post, top plate, movable plate；Support plate is in cuboid thin plate, and four fixed columns are respectively and fixedly installed to four of support plate bottom directly
On angle；Two first guide rails are fixedly mounted in parallel in support plate surface, and two first sliding blocks slide respectively to be stuck on two first guide rails；
PLC controller is installed on the bottom surface of support plate；
Second guide rail is vertical with two first guide rails, and the second guide rail both ends are connect with two first sliding blocks respectively, and the second sliding block is sliding
It is dynamic to be stuck on the second guide rail；Two guide post both ends are fixedly connected with the second sliding block top surface and top board undersurface respectively, Electric Actuator peace
Loaded on top plate, the valve rod of Electric Actuator passes through top plate and connect with movable plate；Movable plate is between two guide posts；
First guide rail stepper motor is fixedly installed on wherein one first sliding block, and the second guide rail stepper motor is fixedly installed in second
On sliding block；
Rotor stepper motor is installed in support plate, and the motor shaft of rotor stepper motor is vertical with support plate；Rotor motor-driven is flexible
Bar is installed on the motor shaft of rotor stepper motor；
Blade attachment includes blade fixed link, two clamping plates, two clamping plate axis, and blade stepper motor is installed on movable plate；
Blade fixed link one end is installed on the motor shaft of blade stepper motor, and the other end is symmetrically installed two clamping plate axis, two clamping plates difference
It rotates and connects with two clamping plate axis, two clamping plates are rotated around two clamping plate axis；
Two welding mechanism mirror images are mounted on movable plate, and blade attachment is between two welding mechanisms, each welding mechanism
It include welding electric telescopic rod, the first welding arm, the second welding arm, welding gun, horizontal step motor and vertical stepper motor, institute
It states horizontal step motor and vertical stepper motor is electrically connected with PLC controller respectively, and controlled by PLC controller；
Welding electric telescopic rod is installed vertically on movable plate, and horizontal step motor is fixedly connected with welding electric telescopic rod, the
One welding arm one end is fixedly connected with the motor shaft of corresponding horizontal step motor, and the other end connects with corresponding vertical stepper motor
It connects；The motor axis connection of second welding arm one end and corresponding vertical stepper motor, the other end are fixedly connected with welding gun；Level step
Vertical into the motor shaft of motor and the top surface of support plate, the motor shaft of vertical stepper motor and the top surface of support plate are parallel, welding
Electric telescopic rod is connect with PLC controller.
2. a kind of fan blade welder according to claim 1, which is characterized in that two clamping plates respectively with two clamping plates
Axis is connected by thumbscrew, and thumbscrew passes through clamping plate and clamping plate axis.
3. a kind of fan blade welder according to claim 1, which is characterized in that two clamping plates are in V-shape thin plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820430454.6U CN208117133U (en) | 2018-03-28 | 2018-03-28 | A kind of fan blade welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820430454.6U CN208117133U (en) | 2018-03-28 | 2018-03-28 | A kind of fan blade welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208117133U true CN208117133U (en) | 2018-11-20 |
Family
ID=64193270
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820430454.6U Expired - Fee Related CN208117133U (en) | 2018-03-28 | 2018-03-28 | A kind of fan blade welder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208117133U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108296699A (en) * | 2018-03-28 | 2018-07-20 | 广西百盛通风设备科技有限公司 | A kind of fan blade welder |
-
2018
- 2018-03-28 CN CN201820430454.6U patent/CN208117133U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108296699A (en) * | 2018-03-28 | 2018-07-20 | 广西百盛通风设备科技有限公司 | A kind of fan blade welder |
| CN108296699B (en) * | 2018-03-28 | 2023-09-08 | 广西百盛通风设备科技有限公司 | Fan blade welding device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A wind blade welding device Effective date of registration: 20220315 Granted publication date: 20181120 Pledgee: Bank of China Co.,Ltd. Wuming Branch of Nanning City Pledgor: GUANGXI BAISHENG VENTILATION EQUIPMENT TECHNOLOGY Co.,Ltd. Registration number: Y2022450000017 |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181120 |