CN208099437U - A kind of knife edge clearance motorized adjustment plate shearing machine - Google Patents
A kind of knife edge clearance motorized adjustment plate shearing machine Download PDFInfo
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- CN208099437U CN208099437U CN201820577200.7U CN201820577200U CN208099437U CN 208099437 U CN208099437 U CN 208099437U CN 201820577200 U CN201820577200 U CN 201820577200U CN 208099437 U CN208099437 U CN 208099437U
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Abstract
The utility model discloses a kind of knife edge clearance motorized adjustment plate shearing machines, belong to plate shearing machine technical field.It includes wallboard, edge of a knife adjusting component, and the electric drive assembly for gear shaft rotation;It includes gear shaft that the edge of a knife, which adjusts component, and the electric drive assembly includes drive shaft and decelerating motor, and decelerating motor is mounted on wallboard;One end of the drive shaft connects decelerating motor, other end tooth connection wheel shaft.The utility model plate shearing machine realizes that the automation of knife edge clearance is adjusted by the rotation of decelerating motor gear shaft, and precision is high, and speed is fast, reduce labor intensity, and it can realize that System Programming controls knife edge clearance adjust automatically according to being spent after different plate cuttings, improve the degree of automation of plate shearing machine.
Description
Technical field
The utility model belongs to plate shearing machine technical field, more specifically to a kind of knife edge clearance motorized adjustment shear
Machine.
Background technique
In machinery manufacturing industry, plate shearing machine is a kind of common process equipment, is mainly used under the shearing of sheet material workpiece
Material, it has the characteristics that easy to operate, work efficiency is high, be widely used in common mechanical manufacture, automobile, Production Container,
The cutting member of the industries such as device for switching and light industry is processed.The working principle of plate shearing machine is by means of in the cutter of movement and under fixing
Blade is applied shearing force to the sheet metal of various thickness, is kept plate disconnected by required size using reasonable gap blade
Split separation.Currently, the type of plate shearing machine is broadly divided into:Mechanical plate shearing machine, hydraulic gate type guillotine shear and hydraulic pendulum plate shears.
Plate shearing machine has strict requirements to the gap between upper bottom tool in use, needs the difference according to workpiece
Thickness adjusts the gap between upper bottom tool.Because the size in upper bottom tool gap not only influences the appearance matter of workpiece shear surface
Amount, and gap it is excessive or it is too small can also directly damage cutter, or even damage equipment.Existing blade clearance of plate-shearing machine adjusts dress
It sets, mostly using handwheel, screw rod is manually adjusted, drives connecting rod, the left and right eccentric shaft rotated in connecting shaft (or manually adjusts hand
Wheel, worm screw drive worm gear, rotate the left and right eccentric shaft in connecting shaft), so that upper roller be made to be moved forward and backward, knife rest also anteroposterior position
It moves, to achieve the purpose that gap blade is adjusted.Since people are higher and higher to sheet shearing quality requirement, so different plates
It is thick, it is desirable to select different gap blades, therefore increase the labor intensity of operator, operation is also inconvenient, and adjusts
Time length, low efficiency, seriously hinder the process of the NC postprocessing degree of lathe.
For example, Chinese Patent Application No. is:201120465968.3 publication date is:The patent document on the 1st of August in 2012,
A kind of knife-edge of plate shearing machine slack adjuster, including two columns are disclosed, the support shaft being fixed on each column is led to
Bearing is crossed, the knife rest in the support shaft is covered, eccentric bushing is equipped between the support shaft and bearing, the eccentric bushing is equipped with
Sector gear;It is respectively equipped with left and right gear shaft on the inside of two columns, the left and right gear shaft is solid by flange sleeve respectively
It is scheduled on the column, is respectively equipped with gear on the left and right gear shaft, which is meshed with the sector gear.The program
In the adjusting of knife edge clearance is carried out by manually rotating handle, there are knife edge clearance degree of regulation is low, speed is slow, time-consuming to take
The problem of power.
Certainly, also there is the related art of motorized adjustment, for example, Chinese Patent Application No. is:201521100148.9
Publication date is:The patent document on May 11st, 2016 discloses a kind of lock formula plate shearing machine gap blade electric adjusting device, it
Including gap adjusting mechanism;The lateral surface of its upper tool post is equipped with fromer rail, and medial surface is equipped with upper rail and lower guideway;It
Panel be equipped with front support seat, the front wheel matched with fromer rail is installed in front support seat;It is set on its two wallboards
There are upper eccentric shaft and lower eccentric shaft, is separately installed on upper eccentric shaft and lower eccentric shaft with the upper roller of upper rail cooperation and under
The bottom roller of guide rail cooperation, two upper eccentric shafts pass through synchronous axis connection;The gap adjusting mechanism includes motor, phase interworking
The worm screw of conjunction and turbine, turbine and upper eccentric axis connection, worm screw pass through motor driven.The program passes through motor driven worm and gear
It drives eccentric shaft turns to realize the adjusting of knife edge clearance, improves adjusting efficiency, but it is carried out for lock formula plate shearing machine
Design, is not particularly suited for swing-type plate shears.
Summary of the invention
1, it to solve the problems, such as
The utility model provides a kind of knife edge clearance motorized adjustment plate shearing machine, and its object is to solve existing swing-type plate shears
Knife edge clearance it is low using manually degree of regulation, speed is slow, time-consuming and laborious problem.The plate shearing machine is driven by decelerating motor
Movable gear shaft rotation realizes that the automation of knife edge clearance is adjusted, and precision is high, and speed is fast, reduces labor intensity, and can be according to difference
It is spent after plate cutting, realizes that System Programming controls knife edge clearance adjust automatically, improve the degree of automation of plate shearing machine.
2, technical solution
To solve the above problems, the utility model adopts the following technical scheme.
A kind of knife edge clearance motorized adjustment plate shearing machine, including wallboard, the edge of a knife adjust component, and turn for gear shaft
Dynamic electric drive assembly;It includes gear shaft that the edge of a knife, which adjusts component, and the electric drive assembly includes drive shaft and decelerating motor,
Decelerating motor is mounted on wallboard;One end of the drive shaft connects decelerating motor, other end tooth connection wheel shaft.
As a further improvement, the end for connecting described drive shaft one end of the decelerating motor is connected with encoder.
As a further improvement, the electric drive assembly further includes two for detecting the drive shaft positive and negative rotation limit position
Set close to switch, the limit plate that can be approached inductive switching is installed in the drive shaft.
As a further improvement, the edge of a knife is adjusted there are two component tools, it is separately mounted on the wallboard of the left and right sides;Two
The edge of a knife is adjusted and is connected between the gear shaft of component by synchronising (connecting) rod.
As a further improvement, it further includes eccentric bushing and sector gear that the edge of a knife, which adjusts component,;It is installed on the wallboard
There is tool axis, the knife rest of plate shearing machine passes through on bearing mounting tool post axis;The bias is set between bearing and tool axis;Institute
Sector gear one end connection eccentric bushing is stated, the other end is engaged with gear shaft.
As a further improvement, the decelerating motor is mounted on wallboard by motor cabinet, drive shaft support is arranged in electricity
In base;Axle bed is installed in the inside of the wallboard, and drive shaft passes through tooth connection wheel shaft after axle bed.
As a further improvement, being cased with nylon cushion in drive shaft between the axle bed and gear shaft;The drive shaft is worn
It crosses after gear shaft and synchronising (connecting) rod is connected by shaft coupling.
As a further improvement, further including shearing positioning component;The shearing positioning component include position line, strainer and
Positioning seat, respectively installs a positioning seat on left and right sidesing wall plate, and a position line is straightened by strainer between two positioning seats, positions
Line is located above the bottom knife of plate shearing machine.
As a further improvement, the strainer is equipped with centre bore, after the end penetrating into center hole of position line, using locking
Screw in compression.
As a further improvement, two sides pass through after the thread segment of the strainer passes through the adjustment hole on the positioning seat
Locking nut simultaneously fastens.
3, beneficial effect
Compared with the prior art, the beneficial effects of the utility model are:
(1) the utility model knife edge clearance motorized adjustment plate shearing machine drives the edge of a knife to adjust in component by electric drive assembly
Gear shaft rotation realize that the motorized adjustment of knife edge clearance realizes automatic adjustment, precision compared to traditional mode that manually adjusts
Height, speed is fast, reduces labor intensity.
(2) the utility model knife edge clearance motorized adjustment plate shearing machine can detect the angle of drive shaft turns by encoder,
After rotation angle information is passed to controller, i.e., knowable knife edge clearance size information, so as to according to different plate cuttings
After spend, realize System Programming control knife edge clearance adjust automatically, improve the degree of automation of plate shearing machine.
(3) the utility model knife edge clearance motorized adjustment plate shearing machine, drive shaft positive and negative rotation is carried out more than the edge of a knife in order to prevent
The limit of adjusting, the limit plate rotated together close to inductive switching with drive shaft by two, to play a protective role.
(4) the utility model knife edge clearance motorized adjustment plate shearing machine is cased in the drive shaft between axle bed and gear shaft
Nylon cushion has certain elasticity, can adapt to two sides gear shaft set-up time gap fluctuation problem automatically, reduces installation difficulty;
And drive shaft connects synchronising (connecting) rod by shaft coupling, belongs to flexible connection, when using electric drive, side driving force can pass through
Synchronising (connecting) rod is transmitted to the other side with buffer function, has protective effect to components.
(5) in shearing, plate enters between the upper and lower edge of a knife, and since binder oil cylinder stops, sight is dim, and the lower edge of a knife is by plate
Many factors, the clipped positions of plate such as material covering are often difficult to determine, therefore the utility model plate shearing machine is using shearing positioning
Component can determine plate cutting position, irradiate position line in the case where the straight line projection that panel surface is formed determines by light
Where knife-edge positions, to guarantee the accuracy of clipped position, which is simple and practical, effectively increases shearing locating speed.
(6) the utility model plate shearing machine, strainer can both tense position line, and can be adjusted and be positioned by adjustment hole
The depth of parallelism of line front-rear position and position line and the lower edge of a knife, that is, adjustment clipped position.
Detailed description of the invention
Fig. 1 is the main view partial view of the utility model plate shearing machine;
Fig. 2 is the backsight view profile of the utility model plate shearing machine;
The cross-sectional view of A-A in this Fig. 2 of Fig. 3;
Fig. 4 is the partial enlarged view of B in Fig. 2;
Fig. 5 is the partial enlarged view of C in Fig. 3;
Fig. 6 is the stereochemical structure view that positioning component is sheared in the utility model plate shearing machine;
Fig. 7 is the front view structure view that positioning component is sheared in the utility model plate shearing machine.
In figure:100, wallboard;
200, knife rest;
300, tool axis;
400, the edge of a knife adjusts component;410, eccentric bushing;420, sector gear;430, axle bed;440, gear shaft;450, synchronous
Connecting rod;460, shaft coupling;
500, electric drive assembly;510, drive shaft;520, decelerating motor;530, motor cabinet;540, encoder bracket;550,
Encoder;560, close to switch;570, limit plate;
600, positioning component is sheared;610, position line;620, strainer;621, thread segment;622, locking end;623, center
Hole;624, lock-screw;630, positioning seat;631, fixed part;632, adjustment portion;633, fixation hole;634, adjustment hole;640, it locks
Tight nut.
Specific embodiment
The utility model is further described below with attached drawing combined with specific embodiments below.
Embodiment 1
As shown in Figure 1, Figure 2, Figure 3 shows, a kind of knife edge clearance motorized adjustment plate shearing machine of the present embodiment, main purpose are
Realize the automatic adjustment in knife-edge of plate shearing machine gap, it mainly includes wallboard 100, knife rest 200, tool axis 300, edge of a knife adjusting component
400 and electric drive assembly 500.
Wherein, knife rest 200 is located between two wallboards 100 in left and right, for installing cutter, and under external connection power effect
It swings up and down, carries out shearing motion;There are two tool axis 300 also has, it is respectively arranged in the wallboard of left and right two of 200 rear side of knife rest
On 100, and 200 rear side left and right ends of knife rest are connect with two tool axis 300 by bearing hinge connection respectively, so that knife rest 200 can
It is that center of rotation carries out rotational shear campaign with tool axis 300;The edge of a knife, which adjusts component 400, can then change the front and back of knife rest 200
Position, that is, knife edge clearance is adjusted, meet the shearing demand of different-thickness plate;Electric drive assembly 500 is then this programme
Key point adjusts the power part of component 400 as the edge of a knife, its movement can be driven to realize the automatic adjustment of knife edge clearance.
The structure of each section is described in detail below.
In conjunction with shown in Fig. 2, Fig. 3 and Fig. 4, the edge of a knife is adjusted there are two the tools of component 400, is symmetrically arranged in the left and right sides
On wallboard 100, it mainly includes eccentric bushing 410, sector gear 420, axle bed 430 and gear shaft that each edge of a knife, which adjusts component 400,
440.Wherein, axle bed 430 is mounted on the inner sidewall of wallboard 100, and gear shaft 440 is co-axially located at the side of axle bed 430;It is eccentric
Set 410 is arranged between bearing and tool axis 300, and rotating eccentric sleeve 410 can be changed with 200 front-rear position of movable knife rack, changes
Knife edge clearance;One end of sector gear 420 is bolted on the end face of eccentric bushing 410, the other end and gear shaft 440
Engagement drives the rotation of eccentric bushing 410 so that the rotation of gear shaft 440 drives to eccentric bushing 410 by sector gear 420, real
Existing knife edge clearance is adjusted.It should be noted that two edges of a knife adjust and pass through synchronising (connecting) rod 450 between the gear shaft 440 of component 400
Connection reaches two sides and synchronizes, and guaranteeing always can be substantially parallel with bottom knife before and after cutter is adjusted.
Electric drive assembly 500 adjusts the power part of component 400 as the edge of a knife, is used for the rotation of gear shaft 440, from
And realize the automatic adjustment of knife edge clearance.Electric drive assembly 500 mainly includes drive shaft 510, decelerating motor 520, motor cabinet
530, encoder bracket 540, encoder 550, close switch 560 and limit plate 570.Wherein, decelerating motor 520 passes through motor cabinet
530 are mounted on 100 lateral wall of wallboard opposite with axle bed 430;The support of drive shaft 510 is arranged in motor cabinet 530, one end
It penetrates in decelerating motor 520, the other end is connected after sequentially passing through wallboard 100, axle bed 430 and gear shaft 440 by shaft coupling 460
450 one end of synchronising (connecting) rod, is connected by key between drive shaft 510 and gear shaft 440, realizes transmission.Belonged to using shaft coupling 460
Flexible connection, when electric drive, side driving force can be transmitted to the other side by synchronising (connecting) rod 450, have buffer function, to zero
Component has protective effect.
It should be noted that installing encoder bracket 540 on the outside of decelerating motor 520, encoder 550 is fixed on encoder branch
On frame 540;510 one end of drive shaft of decelerating motor 520 is connected after decelerating motor 520, end and encoder 550 connect
It connects, to can detect the angle of the rotation of drive shaft 510 by encoder 550, after rotation angle information is passed to controller, i.e.,
Knowable knife edge clearance size information, so as to according to spending after different plate cuttings, realize System Programming control knife edge clearance certainly
Dynamic adjustment, improves the degree of automation of plate shearing machine.Meanwhile two are also installed on encoder bracket 540 close to switch 560, it is used for
The 510 positive and negative rotation extreme position of drive shaft is detected, the limit that can be approached the induction of switch 560 is installed in respective drive 510
Position plate 570, to play a protective role.In the present embodiment, decelerating motor 520, encoder 550 and close to switch 560 with control
Device connection processed, controls each unit coordinates by controller and works, and controller can be the control panel of PLC, computer or plate shearing machine,
Controller is integrated in plate shearing machine control panel herein.
In addition, being cased with nylon cushion in drive shaft 510 between axle bed 430 and gear shaft 440, there is certain elasticity, energy
Enough automatic adaptation 440 set-up time of two sides gear shaft gap fluctuation problems, reduce installation difficulty.
In use, knife edge clearance size will be calculated automatically to shearing board material thickness input controller, system, and control deceleration
Motor 520 starts, and drive shaft 510 is driven to rotate, and by gear shaft 440 and sector gear 420, eccentric bushing 410 is driven to rotate, right
Knife edge clearance is adjusted;Encoder 550 detects 510 rotational angle of drive shaft, and passes to controller, when being adjusted to required knife
Mouth gap, controller, which controls decelerating motor 520, to be stopped, to realize that the automation of knife edge clearance is adjusted.It can be seen that this implementation
Example knife edge clearance motorized adjustment plate shearing machine drives the edge of a knife to adjust the movement of component 400 and realizes knife edge clearance by electric drive assembly 500
Motorized adjustment realize automatic adjustment compared to traditional mode that manually adjusts, precision is high, and speed is fast, reduces labor intensity.
Embodiment 2
As shown in Fig. 1, Fig. 3, Fig. 5, the present embodiment provides a kind of plate shearing machines of band shearing positioning function, in embodiment 1
On the basis of be further improved, increase shearing 600 structure of positioning component, can relatively accurately judge plate cutting position,
To guarantee the accuracy of shearing board material length.The structural principle of shearing positioning component 600 is carried out with reference to the accompanying drawing detailed
Explanation.
In conjunction with shown in Fig. 5, Fig. 6 and Fig. 7, shearing positioning component 600 is mounted on the left and right sidesing wall plate above plate shearing machine bottom knife
It mainly include a position line 610, a pair of of strainer 620 and a pair of of positioning seat 630 on 100.
Wherein, a pair of of positioning seat 630 is separately mounted on the front end face of two wallboards 100 in left and right, portable for installation
Property and consider the tension method of subsequent position line 610, positioning seat 630 divides for 632 two parts of fixed part 631 and adjustment portion, the two
Perpendicular between plate face, fixed part 631 is used to positioning seat 630 being fixed to two wallboards 100, and adjustment portion 632 is for installing
Strainer 620 opens up two fixation holes 633 on fixed part 631 along the vertical direction, a tune is transversely opened up in adjustment portion 632
Knothole 634, and herein, fixation hole 633 and adjustment hole 634 are all made of waist-shaped hole.Positioning seat 630 passes through fixed part by bolt
Fixation hole 633 on 631 is installed on wallboard 100, vertical when being installed by adjustable a pair of of the positioning seat 630 of fixation hole 633
The height in direction guarantees that subsequent position line 610 is in horizontality;And adjustment hole 634 is adjusting 620 front and back of a pair of of strainer
To position, be adjusted position line 610 tense after position location.
For strainer 620 for position line 610 to be installed and tensioned, it is stub shape, has perforative centre bore 623, and its
It is divided into thread segment 621 and locking end 622 along its length.Wherein, thread segment 621 passes through the adjustment hole 634 in adjustment portion 632
Afterwards, two sides pass through locking nut 640 and fasten;The screw hole of connection centre bore 623 is opened up in locking end 622, can be revolved in screw hole
Enter lock-screw 624.And after the both ends of position line 610 are each passed through the centre bore 623 of a strainer 620, pass through locking screw
Nail 624 compresses, to tense a position line 610 along bottom knife edge of a knife direction between a pair of of strainer 620.Herein, it positions
Line 610 uses wire, and intensity is high, and for diameter in 1~2mm, the projection thickness on plate is more appropriate, both guarantees to see
Clearly, alignment precision is also relatively high.
In addition, light source is set in the top of position line 610 to increase the clarity that position line 610 projects on plate, this
Light source can be incandescent lamp, LED lamp tube etc..Before use, by adjusting strainer 620, so that throwing of the position line 610 under light source
Shadow is just overlapped with the bottom knife edge of a knife, position when both can determine shearing by projection.
In shearing manipulation, plate is protruded between bottom knife, and light source irradiates position line 610, and position line 610 projects to plate
Expect that surface forms one of projection line, the projection line and plate cutting position alignment can be driven cutter and carry out shearing manipulation.This
Mode is simple and practical, can drop alignment function difficulty, greatly improves shear efficiency, improves shear precision.
Schematically the utility model and embodiments thereof are described above, description is not limiting, attached drawing
Shown in be also one of the embodiments of the present invention, actual structure is not limited to this.So if this field
Those of ordinary skill enlightened by it, without deviating from the purpose of the present invention, not inventively design
Frame mode similar with the technical solution and embodiment, all should belong to the protection range of the utility model.
Claims (10)
1. a kind of knife edge clearance motorized adjustment plate shearing machine, including wallboard (100) and the edge of a knife adjust component (400), edge of a knife adjusting group
Part (400) includes gear shaft (440), it is characterised in that:It further include the electric drive assembly for gear shaft (440) rotation
(500), the electric drive assembly (500) includes drive shaft (510) and decelerating motor (520), and decelerating motor (520) is mounted on wall
On plate (100);One end of the drive shaft (510) connects decelerating motor (520), other end tooth connection wheel shaft (440).
2. a kind of knife edge clearance motorized adjustment plate shearing machine according to claim 1, it is characterised in that:Connect the deceleration electricity
The end of the drive shaft (510) one end of machine (520) is connected with encoder (550).
3. a kind of knife edge clearance motorized adjustment plate shearing machine according to claim 1 or 2, it is characterised in that:The electric drive
Component (500) further include two for detect the drive shaft (510) positive and negative rotation extreme position close to switch (560), it is described
The limit plate (570) that switch (560) induction can be approached is installed in drive shaft (510).
4. a kind of knife edge clearance motorized adjustment plate shearing machine according to claim 1 or 2, it is characterised in that:The edge of a knife tune
It saves there are two component (400) tools, is separately mounted on left and right sides wallboard (100);Two edges of a knife adjust component (400)
It is connected between gear shaft (440) by synchronising (connecting) rod (450).
5. a kind of knife edge clearance motorized adjustment plate shearing machine according to claim 4, it is characterised in that:The edge of a knife adjusting group
Part (400) further includes eccentric bushing (410) and sector gear (420);Tool axis (300), shear are installed on the wallboard (100)
The knife rest (200) of machine passes through on bearing mounting tool post axis (300);The eccentric bushing (410) is arranged in bearing and tool axis (300)
Between;Described sector gear (420) one end connects eccentric bushing (410), and the other end is engaged with gear shaft (440).
6. a kind of knife edge clearance motorized adjustment plate shearing machine according to claim 5, it is characterised in that:The decelerating motor
(520) it is mounted on wallboard (100) by motor cabinet (530), drive shaft (510) support is arranged in motor cabinet (530);It is described
Axle bed (430) are installed in the inside of wallboard (100), and drive shaft (510) passes through axle bed (430) tooth connection wheel shaft (440) afterwards.
7. a kind of knife edge clearance motorized adjustment plate shearing machine according to claim 6, it is characterised in that:The axle bed (430)
Nylon cushion is cased in drive shaft (510) between gear shaft (440);The drive shaft (510) passes through gear shaft (440) and leads to afterwards
Cross shaft coupling (460) connection synchronising (connecting) rod (450).
8. a kind of knife edge clearance motorized adjustment plate shearing machine according to claim 1 or 2, it is characterised in that:It further include shearing
Positioning component (600);The shearing positioning component (600) includes position line (610), strainer (620) and positioning seat (630),
One positioning seat (630) of each installation on left and right sidesing wall plate (100) is straightened one by strainer (620) between two positioning seats (630)
Root position line (610), position line (610) are located above the bottom knife of plate shearing machine.
9. a kind of knife edge clearance motorized adjustment plate shearing machine according to claim 8, it is characterised in that:The strainer
(620) centre bore (623) are equipped with, after the end penetrating into center hole (623) of position line (610), are pressed using lock-screw (624)
Tightly.
10. a kind of knife edge clearance motorized adjustment plate shearing machine according to claim 9, it is characterised in that:The strainer
(620) after thread segment (621) passes through the adjustment hole (634) on the positioning seat (630), two sides pass through locking nut (640)
And it fastens.
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CN201820577200.7U CN208099437U (en) | 2018-04-23 | 2018-04-23 | A kind of knife edge clearance motorized adjustment plate shearing machine |
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CN201820577200.7U CN208099437U (en) | 2018-04-23 | 2018-04-23 | A kind of knife edge clearance motorized adjustment plate shearing machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110640209A (en) * | 2019-11-06 | 2020-01-03 | 南通福马重型机床制造有限公司 | Plate shearing machine with panel positioner |
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2018
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110640209A (en) * | 2019-11-06 | 2020-01-03 | 南通福马重型机床制造有限公司 | Plate shearing machine with panel positioner |
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